Operator´s manual
Converter
FUE 10
FUE-M/S 85A, 86A, 225A
02.2014
5000109972en / 04
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Translation of the original operator's manual in German
5000109972IVZ.fm 3
1 Foreword ....................................................................................................................4
2 Introduction ...............................................................................................................5
2.1 Means of representation for this operator's manual....................................................... 5
2.2 Wacker Neuson representative...................................................................................... 6
2.3 Described machine types............................................................................................... 6
2.4 Identification of the machine .......................................................................................... 7
3 Safety information ....................................................................................................8
3.1 General instructions....................................................................................................... 8
3.2 Operation ....................................................................................................................... 9
3.3 Safety checks................................................................................................................. 9
3.4 Maintenance................................................................................................................. 10
3.5 Transport...................................................................................................................... 10
3.6 Maintenance checks .................................................................................................... 10
4 Technical data .........................................................................................................11
5Note ..........................................................................................................................13
5.1 Protective measures in conjunction with electronic inverters....................................... 13
5.2 Class rating I (grounded conductor)............................................................................. 13
5.3 Class rating III (protective low voltage)........................................................................ 14
6 Connecting the inverter ..........................................................................................15
6.1 Assembly...................................................................................................................... 15
6.2 Turning on the inverter................................................................................................. 15
6.3 Turning off the inverter................................................................................................. 15
6.4 Testing the insulation monitor...................................................................................... 15
7 Operator's controls .................................................................................................16
7.1 FUE 10......................................................................................................................... 16
7.2 FUE-M/S 85A............................................................................................................... 16
7.3 FUE-M/S 85A/460........................................................................................................ 17
7.4 FUE-M/S 85A/460RC................................................................................................... 18
7.5 FUE-M/S 86A............................................................................................................... 19
7.6 FUE-M/S 225A............................................................................................................. 20
8 Malfunctions ............................................................................................................21
EC Declaration of Conformity ................................................................................23
1Foreword
4
100_0000_0002.fm
1Foreword
This operator's manual contains information and procedures for the safe opera-
tion and maintenance of your Wacker Neuson machine. In the interest of your
own safety and to prevent accidents, you should carefully read through the safety
information, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by Wacker Neuson service or authorized
specialists.
The safety of the operator was one of the most important aspects taken into con-
sideration when this machine was designed. Nevertheless, improper use or in-
correct maintenance can pose a risk. Please operate and maintain your Wacker
Neuson machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any questions
concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2014 Wacker Neuson Produktion GmbH & Co. KG
No part of this publication may be reproduced in any form or by any means, elec-
tronic or mechanical, including photocopying, without the expressed written per-
mission of Wacker Neuson.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by Wacker Neuson represents an infringement of copyright
and will be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan-
dards.
2 Introduction
100_0000_0003.fm 5
2Introduction
2.1 Means of representation for this operator's manual
Warning symbols
This operator's manual contains safety information of the categories:
DANGER, WARNING, CAUTION, NOTICE.
They should be followed to prevent danger to life and limb of the operator or dam-
age to equipment and exclude improper service.
Notes
Note: Complementary information will be displayed here.
DANGER
This warning notice indicates immediate hazards that result in serious injury or
even death.
Danger can be avoided by the following the actions mentioned.
WARNING
This warning notice indicates possible hazards that can result in serious injury
or even death.
Danger can be avoided by the following the actions mentioned.
CAUTION
This warning notice indicates possible hazards that can result in minor injury.
Danger can be avoided by the following the actions mentioned.
NOTICE
This warning notice indicates possible hazards that can result in material dam-
age.
Danger can be avoided by the following the actions mentioned.
2 Introduction
6
100_0000_0003.fm
Instructions
This symbol indicates there is something for you to do.
1. Numbered instructions indicate that you have to carry out something in a de-
fined sequence.
This symbol is used for lists.
2.2 Wacker Neuson representative
Depending on your country, your Wacker Neuson representative is your Wacker
Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer.
You can find the addresses in the Internet at www.wackerneuson.com.
The address of the manufacturer is located at the beginning of this operator's
manual.
2.3 Described machine types
This operator's manual is valid for different machine types from a product range.
Therefore some figures can differ from the actual appearance of your machine.
It is also possible that the descriptions include components which are not a part
of your machine.
Details for the described machine types can be found in the chapter Technical
data.
2 Introduction
100_0000_0003.fm 7
2.4 Identification of the machine
Nameplate data
The nameplate lists information that uniquely identifies your machine. This infor-
mation is needed to order spare parts and when requesting additional technical
information.
Enter the information of your machine into the following table:
Item Designation Your information
1 Group and type
2 Construction year
3 Machine no.
4 Version no.
5 Item no.
3 Safety information
8
100_0103_si_0002.fm
3 Safety information
for electronic frequency and voltage inverters
3.1 General instructions
Inverters may only be worked on independently by persons who
* are at least 18 years of age,
* are physically and mentally fit for this job,
* have been instructed in operating inverters and have proved their
abilities to the employer
* may be expected to carry out the job they are charged with carefully.
You must have been assigned to work on the inverters by the
company.
Inverters may only be operated according to their intended use, taking the oper-
ator's manual of the manufacturer and this safety information into account.
The persons charged with the operation of inverters must be made familiar with
the necessary safety measures relating to the machine. In case of extraordinary
uses, the employer shall give the necessary additional instructions.
3 Safety information
100_0103_si_0002.fm 9
3.2 Operation
The function of operation levers (operator's controls) and safety devices must not
be influenced or disabled.
You must ensure that the inverter is only attached to the voltage and frequency
indicated on the rating plate. Choose correct cross section for extension cord.
Only for FUE FUE-M/S 86A:
The frequency converter may only be connected to and operated with electric
power supplies that have < 30 mA residual current protective devices.
Only for FUE FUE-M/S 225A:
The frequency converter may only be connected to and operated with electric
power supplies that have < 300 mA residual current protective devices (type B).
For all other machines:
The frequency converter may only be connected to and operated with electric
power supplies that have < 30 mA residual current protective devices (type B).
Before you start up the inverter, make sure that the machine is in a vertically sta-
ble position to prevent it from tipping over, sliding away or falling down.
Do not insert or pull out the power plug as a means of turning the machine on or
off. The same applies to the machines to be connected to the inverter.
The power cable of the inverter must not be used to pull out the plug from the
plug receptacle.
Protect electric cable from heat, oil, and sharp edges.
Electrical equipment and material may only be used if they comply with opera-
tional and local safety requirements. They must be in proper condition and this
condition is to be maintained.
Do not operate the inverter in areas where explosions may occur.
3.3 Safety checks
Before starting operation, the operator has to check that all control and safety de-
vices are functioning properly.
Check electric cables for damage on a regular basis.
Inverters may only be operated with all safety devices installed.
If defects on the safety devices or other defects impairing the operational safety
of machine are observed, the supervisor must be informed immediately.
If there are defects jeopardizing operational safety, the machine has to be
switched off immediately.
Danger to life
3 Safety information
10
100_0103_si_0002.fm
3.4 Maintenance
Only use original spare parts. Alterations to this machine, incl. adjustments of the
frequency set by the manufacturer may only be carried out with the express per-
mission of Wacker Neuson. In case of non-observance, all liability shall be re-
fused.
Disconnect the inverter from the electrical power supply system before carrying
out maintenance and repair work.
Work on the electric parts of the machine may only be carried out by skilled tech-
nicians.
The green-yellow grounded conductor of the connecting cable must be longer so
that it will not be torn off if the strain relief fails. If interrupted, it can cause fatal
injury. After conducting repairs, check the grounded conductor for continuity.
As soon as maintenance and repair jobs have been completed, all safety devices
must be properly reinstalled.
Do not clean the machine with a high pressure washer.
3.5 Transport
For the loading and transportation of inverters with lifting gear, suitable sling
chains must be secured at the relevant fixing point.
When inverters are being transported in vehicles, precautions have to be taken
to ensure that they do not slip or fall over.
3.6 Maintenance checks
According to the conditions and frequency of use, inverters must be checked for
safe operation by a technician, for example at a Wacker Neuson service station,
at least once every 6 months and repaired if necessary.
Please observe the appropriate rules and regulations valid in your
country.
4 Technical data
100_0103_td_0002.fm 11
4 Technical data
Designation Unit FUE 10/042/200 FUE 10/250/200 FUE-M/S 85A
Item no. 0610019 0610020 0108479
Width x Height x Depth
mm
(in)
500 x 550 x 580
(19.7 x 21.6 x 22.8)
500 x 500 x 550
(19.7 x 19.7 x 21.6)
Operating weight (mass) kg (lb) 87 (191.9) 42 (92.6)
Power supply value (input)
Input voltage V 400 - 415 3~
Frequency Hz 50 - 60
Input current A 24.5 13.7
Power kVA 17 9
Connecting cable 2.5 m with 32 A CEE plug
2.5 m with 16 A
CEE plug
Delivery (output)
Output voltage V 42 3~ 250 3~ 42 3~
Frequency
(programmable)
Hz
0 - 200
(0 -150)
0 - 200
(0 - 150)
Output current A 145 25 85
Power kVA 10.5 6.18
Number of plug receptacles — 4 CEE 32A
Protection class IP 54 IP 44
Sound pressure level (L
PA
) at
operator's station
dB(A):
< 70
4 Technical data
12
100_0103_td_0002.fm
Designation Unit
FUE-M/S
85A/460
FUE-M/S
85A/460RC
FUE-M/S
86A
FUE-M/S
225A
Item no. 0008949 0008950 0610156 0108004
Width x Height x Depth
mm
(in)
500 x 550 x 580
(19.7 x 21.6 x 22.8)
600 x 700 x
700 (23.6 x
27.5 x 27.5)
Operating weight (mass) kg (lb) 42 (92.6) 150 (330.7)
Remote control — X — —
Power supply value (input)
Input voltage V 460 3~ 240 1~
400 - 415
3~
Frequency Hz 50 - 60
Input current A 13.7 37 28,9
Power kVA 9 8,9 20
Connecting cable 2.5 m without plug
10 m
without
plug
—
Delivery (output)
Output voltage V 42 3~
Frequency
(programmable)
Hz
0 - 200
(0 - 150)
Output current A 85 86 225
Power kVA 6.18 6.3 16,3
Number of plug
receptacles
4 CEE 32 A
—
Protection class IP 44 IP 54
Sound pressure level (L
PA
)
at operator's station
dB(A)
< 70
5Note
100_0103_ot_0001.fm 13
5Note
5.1 Protective measures in conjunction with electronic inverters
In addition to the protective measures, machines are divided into class
ratings. The class ratings specify protective measures to be taken to
prevent direct contact. A distinction is made between class ratings I, II
and III.
5.2 Class rating I (grounded conductor)
Power supply-dependent protective measures are protective
measures with a grounded conductor. The grounded conductor is
connected to the inactive bodies of electrical operating equipment. The
grounded conductor (PE) for insulated lines must be marked green-
yellow in its entirety.
Power supply-dependent protective measures shut off excess current
protective devices located upstream if an error occurs.
In the TT-net and TN-S-net:
* Protect plug receptacles up to 16 A for single-phase operation with
residual current protective devices that have a rated residual current of
< 30 mA.
* Protect 3-phase plug receptacles up to < 32 A with a residual current
protective device that have a rated residual current of < 30 mA. For
operation with electronic inverters, an "all-current sensitive residual
current protective device" with 30 mA must be used. If this is not
possible due to high stray currents (contingent on EMC line filters), a
differential current monitor must be employed.
Class rating I II III
Designation Grounded
conductor
Protective
insulation
Protective low voltage
5Note
14
100_0103_ot_0001.fm
Caution:
Due to the high stray current levels of the interference filter,
make sure that the inverter is only connected to one fault
current protective switch. This will prevent the fault current
protective switch from being triggered inadvertently.
5.3 Class rating III (protective low voltage)
Protective low voltage are rated voltages up to 50 V of AC current. The
protective low voltage prevents the build-up of a dangerous contact
voltage.
Safety transformers are permitted for generating protective low
voltages for which the low-voltage side has no conductive connection
to the power supplying network.
The inverter must be grounded with the grounded conductor
connection!
6 Connecting the inverter
100_0103_sf_0002.fm 15
6 Connecting the inverter
6.1 Assembly
Assembly instructions for the version without plug receptacle
Danger of electrocution!
Only a qualified electrician is permitted to assemble the plug and perform a safe-
ty check according to the directives in effect.
Observe the assembly instructions!
6.2 Turning on the inverter
Insert the plug into a suitable plug receptacle.
Only for FUE-M/S 85A/460 (RC):
Turn on the machine with the main switch.
* The green LED lights up when the machine door is closed.
For all machines:
Turn on the machine with the green ON button.
* The white LED lights up when the inverter is ready for operation.
* The green LED lights up if the temperature of the installed transformer
is OK. (A soft humming sound can be heard)
Turn on the connected vibrator with the circuit breaker.
6.3 Turning off the inverter
Turn off the connected vibrator with the circuit breaker.
Turn off the machine with the main switch or the red OFF button.
* All LEDs go out.
6.4 Testing the insulation monitor
Only for FUE 10/250/200:
The function of the insulation monitor can be tested with the touch
button with control lamp:
* The machine must turn off when the touch button with control lamp is
pressed.
* The green LED goes out.
Danger to life
7 Operator's controls
16
100_0103_cp_0003.fm
7 Operator's controls
7.1 FUE 10
* Switched to the left: FUE does not output voltage
* Switched to the right: FUE outputs voltage
7.2 FUE-M/S 85A
* Switched to the left: FUE does not output voltage
* Switched to the right: FUE outputs voltage
Green LED for temperature indicator.
Touch button with control lamp for
insulation monitor
(only FUE 10/250/200)
Frequency controller
Circuit breaker on/off *
On/Off button with white LED
Frequency controller
Circuit breaker on/off *
On/Off button with white LED
7 Operator's controls
100_0103_cp_0003.fm 17
7.3 FUE-M/S 85A/460
Circuit breaker on/off
On/Off button with white LED
Green LED
transformer temperature
Green LED machine door
Frequency controller
Motor protection switch
Frequency display
Main switch
7 Operator's controls
18
100_0103_cp_0003.fm
7.4 FUE-M/S 85A/460RC
Receiver
Green LED machine door
Green LED
transformer temperature
Circuit breaker on/off
On/Off button with white LED
Frequency controller
Stop radio communication
Start radio communication
Increase frequency
Turn on load
Turn off load
Reduce frequency
Motor protection switch
7 Operator's controls
100_0103_cp_0003.fm 19
7.5 FUE-M/S 86A
Frequency display
Main switch
Green LED
transformer temperature
Green LED machine door
Inverter malfunction
Frequency controller
Circuit breaker on/off
Preselection IR/AR
On/Off button with white LED
Motor protection switch
7 Operator's controls
20
100_0103_cp_0003.fm
7.6 FUE-M/S 225A
Inverter malfunction
Frequency controller
On/Off button with white LED
Main switch
Green LED
transformer temperature
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