Wacker Neuson FUE 5/115/200 User manual

Converter

FUE 5/...

FUE 6/...

FUE-M/S 75A

Operator's manual

5200006668 08 0811

5200006668

Manufacturer

Wacker Neuson Produktion GmbH & Co. KG

Preußenstraße 41

80809 München

www.wackerneuson.com

Tel.: +49-(0)89-354 02-0

Fax: +49-(0)89-354 02-390

Translation of the original operator's manual in German

0109930en 008

08.2011

1 Foreword

1Foreword

This operator's manual contains information and procedures for the safe opera-

tion and maintenance of your Wacker Neuson machine. In the interest of your

own safety and to prevent accidents, you should carefully read through the safety

information, familiarize yourself with it and observe it at all times.

This operator's manual is not a manual for extensive maintenance and repair

work. Such work should be carried out by Wacker Neuson service or authorized

specialists.

The safety of the operator was one of the most important aspects taken into con-

sideration when this machine was designed. Nevertheless, improper use or in-

correct maintenance can pose a risk. Please operate and maintain your Wacker

Neuson machine in accordance with the instructions in this operator's manual.

Your reward will be troublefree operation and a high degree of availability.

Defective machine parts must be replaced immediately!

Please contact your Wacker Neuson representative if you have any questions

concerning operation or maintenance.

No part of this publication may be reproduced in any form or by any means, elec-

tronic or mechanical, including photocopying, without the expressed written per-

mission of Wacker Neuson.

Any type of reproduction, distribution or storage on data media of any type and

form not authorized by Wacker Neuson represents an infringement of copyright

and will be prosecuted.

We expressly reserve the right to make technical modifications – even without

special notice – which aim at further improving our machines or their safety stan-

dards.

Table Of Contents

1. Safety information 5

1.1 General instructions ..............................................................................5

1.2 Operation ...............................................................................................5

1.3 Safety checks ........................................................................................6

1.4 Maintenance ..........................................................................................6

1.5 Transport ...............................................................................................7

1.6 Maintenance checks ..............................................................................7

2. Technical data 8

3. Note 11

3.1 Protective measures in conjunction with electronic inverters ..............11

3.2 Class rating I (grounded conductor) ....................................................11

3.3 Class rating III (protective low voltage) ...............................................12

4. Connecting the inverter 13

4.1 Assembly .............................................................................................13

4.2 Turning on the inverter ........................................................................13

4.3 Turning off the inverter ........................................................................14

4.4 Testing the insulation monitor .............................................................14

5. Operator's controls 14

5.1 FUE 5 and FUE 6/042/200 ..................................................................14

5.2 FUE 6/042/200 US ..............................................................................15

5.3 FUE-M/S 75A ......................................................................................16

6. Malfunctions 17

Safety information

SV00062GB.fm 5

1. Safety information

for electronic frequency and voltage inverters

1.1 General instructions

1.1.1 Inverters may only be worked on independently by persons who

∗are at least 18 years of age,

∗are physically and mentally fit for this job,

∗have been instructed in operating inverters and have proved their

abilities to the employer

∗may be expected to carry out the job they are charged with carefully.

You must have been assigned to work on the inverters by the

company.

1.1.2 Inverters may only be operated according to their intended use, taking

the operator's manual of the manufacturer and this safety information

into account.

1.1.3 The persons charged with the operation of inverters must be made

familiar with the necessary safety measures relating to the machine. In

case of extraordinary uses, the employer shall give the necessary

additional instructions.

1.2 Operation

1.2.1 The function of operation levers (operator's controls) and safety

devices must not be influenced or disabled.

1.2.2 You must ensure that the inverter is only attached to the voltage and

frequency indicated on the rating plate. Choose correct cross section

for extension cord.

1.2.3 Only for FUE 6/042/200 US:

The inverter may only connected and operated with electric power

supplies that have < 30 mA residual current protective devices

(type B).

For all other machines:

The inverter may only be connected to and operated with electric

power supplies that have < 30 mA all-current sensitive residual current

protective devices (type B).

Safety information

SV00062GB.fm 6

1.2.4 Before you start up the inverter, make sure that the machine is in a

vertically stable position to prevent it from tipping over, sliding away or

falling down.

1.2.5 Do not insert or pull out the power plug as a means of turning the

machine on or off. The same applies to the machines to be connected

to the inverter.

1.2.6 The power cable of the inverter must not be used to pull out the plug

from the plug receptacle.

1.2.7 Protect electric cable from heat, oil, and sharp edges.

1.2.8 Electrical equipment and material may only be used if they comply with

operational and local safety requirements. They must be in proper

condition and this condition is to be maintained.

1.2.9 Do not operate the inverter in areas where explosions may occur.

1.3 Safety checks

1.3.1 Before starting operation, the operator has to check that all control and

safety devices are functioning properly.

1.3.2 Check electric cables for damage on a regular basis.

1.3.3 Inverters may only be operated with all safety devices installed.

1.3.4 If defects on the safety devices or other defects impairing the

operational safety of machine are observed, the supervisor must be

informed immediately.

1.3.5 If there are defects jeopardizing operational safety, the machine has to

be switched off immediately.

1.4 Maintenance

1.4.1 Only use original spare parts. Alterations to this machine, incl.

adjustments of the frequency set by the manufacturer may only be

carried out with the express permission of Wacker Neuson. In case of

non-observance, all liability shall be refused.

1.4.2 Disconnect the inverter from the electrical power supply system before

carrying out maintenance and repair work.

1.4.3 Work on the electric parts of the machine may only be carried out by

skilled technicians.

Dan

er to life

Safety information

SV00062GB.fm 7

1.4.4 The green-yellow grounded conductor of the connecting cable must be

longer so that it will not be torn off if the strain relief fails. If interrupted,

it can cause fatal injury. After conducting repairs, check the grounded

conductor for continuity.

1.4.5 As soon as maintenance and repair jobs have been completed, all

safety devices must be properly reinstalled.

1.4.6 Do not clean the machine with a high pressure washer.

1.5 Transport

1.5.1 For the loading and transportation of inverters with lifting gear, suitable

sling chains must be secured at the relevant fixing point.

1.5.2 When inverters are being transported in vehicles, precautions have to

be taken to ensure that they do not slip or fall over.

1.6 Maintenance checks

1.6.1 According to the conditions and frequency of use, inverters must be

checked for safe operation by a technician, for example at a WACKER

service station, at least once every 6 months and repaired if

necessary.

Please observe the appropriate rules and regulations valid in your

country.

Technical data

TD00722GB.fm 8

2. Technical data

FUE 5/042/200 FUE 5/115/200 FUE 5/250/200

Item no. 0008901 0008948 0008947

Length x Width x Height mm

(in): 520 x 310 x 493,5 (20.5 x 12.2 x 19.4)

Operating weight (mass) kg (lb): 29,5 (65) 32 (70.5)

Power supply value (input)

Input voltage V: 400 - 415 3~

Frequency Hz: 50 - 60

Input current A: 8

Power kVA: 5,5

Connecting cable 2,5 m with 16A CEE plug

Delivery (output)

Output voltage V: 42 3~ 115 3~ 250 3~

Frequency Hz: 200

Output current A: 52 20 9

Power kVA: 3,8

Number of plug receptacles 3 CEE 32A 3 CEE 16A

Protection class IP 44

Sound pressure level (LPA) at

operator's station dB(A): 70

Technical data

TD00722GB.fm 9

FUE 6/042/200 FUE 6/042/200 US

Item no. 0610094 0610015

Length x Width x Height mm

(in): 520 x 310 x 493.5 (20.5 x 12.2 x 19.4)

Operating weight (mass) kg (lb): 29,5 (65)

Power supply value (input)

Input voltage V: 400 - 415 3~ 230 - 240 1~

Frequency Hz: 50 - 60

Input current A: 13 22

Power kVA: 9 5,2

Connecting cable 2,5m with 16A CEE-

plug 10 m without CEE-plug

Delivery (output)

Output voltage V: 42 3~

Frequency Hz: 200 0 - 200

Output current A: 60 52

Power kVA: 4,4 3,8

Number of plug receptacles 3 CEE 32A

Protection class IP 44

Sound pressure level (LPA) at

operator's station dB(A): 70

Technical data

TD00722GB.fm 10

FUE-M/S 75A

Item no. 0107999 0108000 0610194

Length x Width x Height mm (in): 520 x 310 x 493.5 (20.5 x 12.2 x 19.4)

Operating weight (mass) kg (lb): 29.5 (65)

Power supply value (input)

Input voltage V: 400 - 415 3~

Frequency Hz: 50 - 60

Input current A: 13

Power kVA: 9

Connecting cable 2.5 m with 16 A CEE plug

Delivery (output)

Output voltage V: 42 3~

Frequency Hz: 0 - 200

Output current A: 75

Power kVA: 5.45

Number of plug receptacles 4 CEE 32 A 2 CEE 63 A 6 CEE 32 A

Protection class IP 44

Sound pressure level (LPA) at

operator's station dB(A): < 70

Note

T00871GB.fm 11

3. Note

3.1 Protective measures in conjunction with electronic inverters

In addition to the protective measures, machines are divided into class

ratings. The class ratings specify protective measures to be taken to

prevent direct contact. A distinction is made between class ratings I, II

and III.

3.2 Class rating I (grounded conductor)

Power supply-dependent protective measures are protective

measures with a grounded conductor. The grounded conductor is

connected to the inactive bodies of electrical operating equipment. The

grounded conductor (PE) for insulated lines must be marked green-

yellow in its entirety.

Power supply-dependent protective measures shut off excess current

protective devices located upstream if an error occurs.

In the TT-net and TN-S-net:

∗Protect plug receptacles up to 16 A for single-phase operation with

residual current protective devices that have a rated residual current of

<30 mA.

∗Protect 3-phase plug receptacles up to < 32 A with a residual current

protective device that have a rated residual current of < 30 mA. For

operation with electronic inverters, an "all-current sensitive residual

current protective device" with 30 mA must be used. If this is not

possible due to high stray currents (contingent on EMC line filters), a

differential current monitor must be employed.

Class rating I II III

Designation Grounded

conductor

Protective

insulation

Protective low voltage

Note

T00871GB.fm 12

Caution:

Due to the high stray current levels of the interference filter,

make sure that the inverter is only connected to one fault

current protective switch. This will prevent the fault current

protective switch from being triggered inadvertently.

3.3 Class rating III (protective low voltage)

Protective low voltage are rated voltages up to 50 V of AC current. The

protective low voltage prevents the build-up of a dangerous contact

voltage.

Safety transformers are permitted for generating protective low

voltages for which the low-voltage side has no conductive connection

to the power supplying network.

The inverter must be grounded with the grounded conductor

connection!

T01066GB.fm 13

4. Connecting the inverter

4.1 Assembly

4.1.1 Assembly instructions for the version without plug receptacle

Danger of electrocution!

Only a qualified electrician is permitted to assemble the plug and

perform a safety check.

Observe the assembly instructions!

4.2 Turning on the inverter

Only for FUE 6/042/200 US:

4.2.1Plug the CEE plug into a suitable CEE plug receptacle (230 V, 50/

60 Hz).

∗The CEE plug receptacle must be fuse protected with a 30 mA fault

current protective switch.

∗The machine requires 1 phase and a grounded conductor.

For all other machines:

4.2.2Plug the CEE plug into a suitable CEE plug receptacle (400 V, 50 Hz).

∗The CEE plug receptacle must be fuse protected with an all-current

sensitive 30 mA fault current protective switch.

∗The machine requires 3 phases and a grounded conductor.

4.2.3The machine is turned on with the green On button.

∗The white LED lights up when the inverter is ready for operation.

∗If the green LED lights up, the temperature of the installed transformer

is OK, and the voltage is output at the plug receptacles (a soft

humming sound can be heard).

Danger to life

T01066GB.fm 14

4.3Turning off the inverter

The machine is turned off with the red Off button.

∗Both LEDs go out.

4.4Testing the insulation monitor

Only FUE 5/115/200 and FUE 5/250/200:

The function of the insulation monitor can be tested with the touch

button with control lamp:

∗The machine must turn off when the touch button with control lamp is

pressed.

∗The green LED goes out.

5. Operator's controls

5.1 FUE 5 and FUE 6/042/200

Power cable with 16 A

CEE plug 400 V, 50 Hz

On/Off button with white LED

Green LED for temperature

indicator. Insulation monitor

touch button with control lamp

(only FUE 5/115, FUE 5/250)

T01066GB.fm 15

5.2 FUE 6/042/200 US

∗Switched to the left: to operate the AR (external vibrator)

- Frequency controller is activated

∗Switched to the right: to operate the IR (internal vibrator)

- Frequency of 200 Hz

- Frequency controller is not activated

Power cable for 230 V

On/Off button with white LED

Switch * for internal vibrator /

external vibrator

Green LED for temperature

indicator

Frequency controller

Reset button with red LED

T01066GB.fm 16

5.3FUE-M/S 75A

* Switched to the left: FUE does not output voltage

* Switched to the right: FUE outputs voltage

** Each group switch switches 3 plug receptacles on and off

Note:

- The group switch is used for switching on and off only

- No protective function

Frequency controller

Green LED for temperature

indicator

On/Off button with white LED

Power cable with 16 A CEE plug

400 V, 50 Hz

Circuit breaker on/off *

Group switch (only for M/S 75A with

6 plug receptacles)**

T01066GB.fm 17

6. Malfunctions

FUE 6/042/200 US

For all machines:

1Have machine repaired by Wacker Neuson Service, your

Wacker Neuson subsidiary or your Wacker Neuson dealer.

Addresses can be found on the Wacker Neuson homepage.

Malfunction Cause Remedy

Vibrators are not

working

* Frequency is too low * Increase frequency via

frequency controller

FUE does not work

* Both LEDs are not lit

* Red LED in the reset

button is lit

* Frequency converter is

defective

* Current consumption is

too high, overload

* Have machine repaired1

* Press the reset button,

machine restarts

Malfunction Cause Remedy

FUE does not work

None of the LEDs are lit

* CEE plug is plugged in

to the receptacle,

* There is no voltage

present

* Fault current protective

switch in the worksite

switchgear assembly was

triggered

* Inverter module in the

FUE defective

Reset the fault current

protective switch

FUE does not work

None of the LEDs are lit

* Inverter module in the

FUE defective * Have machine repaired1

FUE does not work

* Green LED is not lit

* Transformer is too hot

and has switched off

* Allow machine to cool

down in the air

* Only use air as a cooling

medium

FUE is working

White or green or both

LEDs are not lit

LED defective Replace LED

FUE starts sluggishly Power demand of the

connected machines is

too high

* Observe the power

specifications on the

rating plate,

* Reduce the number of

machines

T01066GB.fm 18

FUE M/S 75A with 6 plug receptacles

Malfunction Cause Remedy

FUE is working

Connected machines do

not work

Group switches are

switched off

Switch group switches on

Translation of the original Declaration of Conformity

EC Declaration of Conformity

Manufacturer

Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München

Product

Guidelines and standards

We hereby declare that this product meets and complies with the relevant regulations and

requirements of the following guidelines and standards:

2006/95/EG, EN 61558-1, EN 61558-2-23, 2004/108/EG, EN 61000

Product FUE

Product category Inverter

Product function Voltage and frequency conversion

Item number 0007978, 0007979, 0008901, 0008947,

0008948, 0008949, 0008950, 0108479,

0107999, 0108000, 0610015, 0610019,

0610020, 0610094, 0610156, 0610194

Dr. Michael Fischer

Director of Technology and Innovation

München, 01.08.2011

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Wacker Neuson FUE 5/115/200, FUE 6/042/200, FUE 6/042/200 US, FUE-M/S 75A User manual

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