Life Fitness 97TE-XXXX-07 User manual

Brand: Life Fitness

Model: 97TE-XXXX-07

Category: Treadmills

Type: User manual

ARCTIC SILVER 97TE TREADMILL

Customer Support Services

PARTS MANUAL rev 30 May 2008

ARCTIC SILVER 97TE 97TE-XXXX-07

REFERENCES S/N TSV100000 and up

PLEASE NOTE:

ALL OPERATION, INSTRUCTION ASSY & INSTRUCTION BAG ASSY MAY NOT AVAILABLE

LANGUAGE

OPERATION

MANUAL

INSTRUCTION

ASSEMBLY

INSTRUCTION

BAG ASSY.

SERVICE

MANUAL

ENGLISH M051-00K58-A276 M051-00K58-A322 AK58-00579-0000

FRENCH

PORTUGUESE

SPANISH

M051-00K58-A277 M051-00K58-A323 AK58-00579-0001

DUTCH

GERMAN

ITALIAN

M051-00K58-A278 M051-00K58-A324 AK58-00579-0002

JAPANESE M051-00K58-A279 M051-00K58-A325 AK58-00579-0003

M051-00K58-A254

AK58-00226-0000 HDWR-BAG ASSY: MFG;95T/97T

Item Description Qty

0K58-01305-0002 PLUG: UPRIGHT S/C-C 2

0K58-01347-0000 GASKET: ERGOBAR C 2

0017-00009-1049 WRENCH: TORX; T27 B 1

0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2

0017-00042-0840 CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B 5

0017-00101-1770 8-15X 8 PHL PAN A SS NO B 6

0017-00101-1772 10-16X 8 PHL PAN B ST ZS B 6

0017-00101-1773 1/4 -20X 8 TRX BUT CS SS NO B 6

0017-00101-1774 5/16-18X40 TRX FLT CS ST ZS B 4

0017-00101-1778 1/2 -13X16 UNS HEX CS G5 ZB B 4

0017-00101-1780 8- X20 PHL TRS AB SS NO B 8

0017-00104-0325 WSH 516-.873-125 SL-D ST ZN B 4

0017-00103-0327 NUT 5/16-18 HEX; JAM D ST ZS B 4

ARCTIC SILVER 97TE 97TE-XXXX-07

REFERENCES - CONTINUED S/N TSV100000 and up

GK58-00002-0096 KIT: SERV; ROLLER-GUARDS; 97Ti BM

" Parts that are included in this kit is as follows "

Part Number Description Qty

AK58-00361-0001 GUARD-ASSY: MFG; RT; 5.00 B 1

AK58-00361-0002 GUARD-ASSY: MFG; LT; 5.00 B 1

M051-00K58-B128 INSTR: SERV; ROLLER-GUARDS + 1

0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2

0017-00042-1147 GROMMET: NYLON; SCREW B 2

0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 4

GK58-00002-0071 KIT: SERV; ANTI-SLIP RAIL BM

Part Number Description Qty

Only available in the kit INSTR:TEMPLT; ANTI-SLIP RAIL B 4

Only available in the kit INSTR: KIT; ANTI-SLIP RAIL + 1

0K58-01376-0000 RAIL: ANTI-SLIP;STEALTH-GREY E 2

Only available in the kit PAD: WIPE; ALCOHOL/DRY B 1

TOUCH UP PAINT:

0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER

0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER ( .5 OZ )

0017-00008-0206 PAINT: PEN; ARCTIC SILVER ( .33 OZ )

INK TRANSFER TOUCH-UP PAINT: SB No. GN05032101N

0017-00008-0210 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ BTL.

0017-00008-0211 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ. PEN

Page

CONSOLE, OVERLAY ASSEBLEY & OVERLAY............................................................5

CONSOLE COMPONENTS ..............................................................................................6

CONSOLE COMPONENTS CONTINUED........................................................................7

UPRIGHTS & HANDRAILS ..............................................................................................8

ERGO BAR, HEART RATE SENSORS & ACTIVITY ZONE............................................9

A-Z MODULE WITH OVERLAY ASSY.............................................................................10

REAR ENDCAPS & CUP HOLDERS ...............................................................................11

MOTOR COVER, FRONT COVER & ENDCAPS..............................................................12

SCUFF PAD & TINSEL.....................................................................................................13

ON-OFF SWITCH, ACCESS PLATE & GROMMETS.......................................................14

BELT, DECK & REAR ROLLER.......................................................................................15

LIFT FRAME, LIFT MOTOR & IEC RECEPTACLE..........................................................16

IDLER ARM ASSEMBLY..................................................................................................17

LEG LEVELER ASSEMBLY.............................................................................................18

FRONT ROLLER ASSEMBLY..........................................................................................19

DRIVE MOTOR ASSEMBLY ............................................................................................20

STRIDE SENSOR ASSY & STRIDE SENSOR PCB ASSY..............................................21

DSP-CONTROLLER ASSEMBLY ....................................................................................22

LINE-CORDS & LINE-CORD OPTIONS...........................................................................23

CABLES FOR UNITS BETWEEN 0100 - 0104.................................................................24

CABLES FOR UNITS BETWEEN 0105 - 0300.................................................................25

CABLES FOR UNITS BETWEEN 0301 - 0601.................................................................26

CABLES FOR UNITS BETWEEN 0705 - 0801.................................................................27

ARCTIC SILVER 97TE 97TE-XXXX-07

CONTENTS S/N TSV100000 and up

ARCTIC SILVER 97TE 97TE-XXXX-07

Console, Overlay Assembly & Overlay S/N TSV100000 and

up

CONSOLE ASSEMBLY

Part Number Description

GK58-00002-0099

KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te ENG

GK58-00002-0100

KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te SPN

GK58-00002-0101

KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te JAP

GK58-00002-0102

KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te FRN

GK58-00002-0103

KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te POR

GK58-00002-0104

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te ENG

GK58-00002-0105

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te GER

GK58-00002-0106

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te SPN

GK58-00002-0107

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te FRN

GK58-00002-0108

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te ITAL

GK58-00002-0109

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te DUT

GK58-00002-0110

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te POR

GK58-00002-0111

KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te TUR

PLEASE NOTE:

ALL CONSOLE, OVERLAY/BEZEL ASSY OR OVERLAY

MAY NOT BE AVAILABLE

OVERLAY BEZEL ASSEMBLY OVERLAY

Part Number Part Number Description Part Number

AK58-00516-0001

BZL/SW W/OVERLAY ASSY; 95Te; NTSC ENG

0K58-01377-0001

OVERLAY: CONS; 95Te/97Te; ENG

AK58-00516-0004

BZL/SW W/OVERLAY ASSY; 95Te; NTSC SPN

0K58-01377-0004

OVERLAY: CONS; 95Te/97Te; SPN

AK58-00516-0006

BZL/SW W/OVERLAY ASSY; 95Te; NTSC JAP

0K58-01377-0006

OVERLAY: CONS; 95Te/97Te; JAP

AK58-00516-0007

BZL/SW W/OVERLAY ASSY; 95Te; NTSC FRN

0K58-01377-0007

OVERLAY: CONS; 95Te/97Te; FRN

AK58-00516-0010

BZL/SW W/OVERLAY ASSY; 95Te; NTSC POR

0K58-01377-0010

OVERLAY: CONS; 95Te/97Te; POR

AK58-00517-0001

BZL/SW W/OVERLAY ASSY; 95Te; PAL ENG

0K58-01377-0001

OVERLAY: CONS; 95Te/97Te; ENG

AK58-00517-0003

BZL/SW W/OVERLAY ASSY; 95Te; PAL GER

0K58-01377-0003

OVERLAY: CONS; 95Te/97Te; GER

AK58-00517-0004

BZL/SW W/OVERLAY ASSY; 95Te; PAL SPN

0K58-01377-0004

OVERLAY: CONS; 95Te/97Te; SPN

AK58-00517-0007

BZL/SW W/OVERLAY ASSY; 95Te; PAL FRN

0K58-01377-0007

OVERLAY: CONS; 95Te/97Te; FRN

AK58-00517-0008

BZL/SW W/OVERLAY ASSY; 95Te; PAL ITL

0K58-01377-0008

OVERLAY: CONS; 95Te/97Te; ITL

AK58-00517-0009

BZL/SW W/OVERLAY ASSY; 95Te; PAL DUT

0K58-01377-0009

OVERLAY: CONS; 95Te/97Te; DUT

AK58-00517-0010

BZL/SW W/OVERLAY ASSY; 95Te; PAL POR

0K58-01377-0010

OVERLAY: CONS; 95Te/97Te; POR

Emergency

Stop Switch

AK58-00036-0002

Disk Magnet

0K40-01070-0000

Rubber Pad

0K58-01359-0000

Tether

AK58-00322-0000

Stop Stitch

0K58-01321-0000

Screw

0017-00101-1811

Headphone Jack Assy

AK32-00043-0000

Switch: Micro; Gold; 150GR

0017-00032-0185

ARCTIC SILVER 97TE 97TE-XXXX-07

Console Components S/N TSV100000 and up

Double-Back Tape

0K39-01044-0001

Polar Transmitter

AK39-00064-0000

Flat Cable

118E-00001-0178

TORX Screws(4)

0017-001011843

Sleeve(4)

0K58-01381-0000

Grommet(4)

0017-00042-1160

Protective Covers(2)

0017-00042-1156

Nuts

0017-001030084

Touch Screen Assmbly

0K32-01001-0013

ARCTIC SILVER 97TE 97TE-XXXX-07

Console Components - Continued S/N TSV100000 and up

Bracke

t

0K58-01370-0000

Inverter Board

135E-00002-0002

Inverter Board

Screws(2)

0017-00101-1813

Interface Board

A084-92248-A007 NTSC

A084-92248-A008 PAL

Screws(3)

0017-00101-1814

Console Back

Cover Screws(8)

0017-00101-1288

Single Board

Computer

A084-92251-A002

Screws(8)

0017-00101-1801

Spacers(4)

0017-00042-1159

Console Back Cover

AK58-00281-0000

Decal

0K58-01357-0000

Access cover

0K58-01280-0000

ARCTIC SILVER 97TE 97TE-XXXX-07

Uprights & Handrails S/N TSV100000 and up

Handrail Hex Nut (4)

0017-00103-0327

Handrail-Assy: Boxe

d

AK58-00256-0000

Top RT Handrail Boot

0K58-01303-0001

Console/Cup Holder

Mounting Screw (8)

0017-00101-1780

Bottom RT

Handrail Boot

0K58-01304-0001

Handrail Mounting

Screw (4)

0017-00101-1774

Handrail Boot

Screws (6)

0017-00101-1770

Bottom LT

Handrail Boot

0K58-01304-0002

Console Mounting

Screw (4)

0017-00101-1773

Top LT Handrail Boot

0K58-01303-0002

Handrail Screw (2)

0017-00101-1773

Handrail Tube Caps (2)

0K58-01396-0000

Upright, RT

AK58-00311-0003

Upright, LT

AK58-00311-0004

Upright Tube Cap (2)

0K58-01302-0000

Upright Tube

Cap Screw (2)

0017-00101-1772

Grommet (2)

0017-00042-0326

Upright Mounting

Screw - 0017-00101-1778 (6)

Washer - 0017-00104-0325 (6)

Upright, Plug (2)

0K58-01305-0002

Handrail Collar (2)

0K58-01348-0000

ARCTIC SILVER 97TE 97TE-XXXX-07

Ergo Bar, Heart Rate Sensors & Activity Zone S/N TSV100000 and up

8-16X18 PHL PAN PLT ST BO B ( 2 )

0017-00101-0824

SEE NEXT PAGE

Heart Rate Sensor Kit

KIT: SERV; MFG; ELECTRODES; LARGE

GK20-00002-0005

GASKET: ERGOBAR ( 2 )

0K58-01347-0000

ACTIVITY-ZONE MODULE ASSY

AK58-00554-0000

ERGO-BAR OVERMOLD ASSY: PURCH. D

AK58-00376-0000

ARCTIC SILVER 97TE 97TE-XXXX-07

A-Z Module With Overlay Assy. S/N TSV100000 and up

PLEASE NOTE:

ALL ACTIVITY-ZONES AND/OR OVERLAYS

MAY NOT BE AVAILABLE

LANGUAGE

A-Z MODULE

W/OVERLAY ASSY

AZ OVERLAY

ENG/ENG AK58-00556-0001 0K58-01461-0001

ENG+MET AK58-00556-0002 0K58-01461-0002

GERMAN AK58-00556-0003 0K58-01461-0003

SPANISH AK58-00556-0004 0K58-01461-0004

JAPANESE AK58-00556-0006 0K58-01461-0006

FRENCH AK58-00556-0007 0K58-01461-0007

ITALIAN AK58-00556-0008 0K58-01461-0008

DUTCH AK58-00556-0009 0K58-01461-0009

PORUGUESE AK58-00556-0010 0K58-01461-0010

ARCTIC SILVER 97TE 97TE-XXXX-07

Rear End Caps & up Holders S/N TSV100000 and up

CUP-COVER ASSY, LT

AK58-00247-0002

CUP-COVER ASSY, RT

AK58-00247-0001

Qty needed ( 4 )

10-16X 8 PHL PAN

B ST ZS B

0017-00101-1772

ENDCAP: REAR

0K58-01268-0000

ENDCAP: REAR

0K58-01268-000

0

ARCTIC SILVER 97TE 97TE-XXXX-07

Motor Cover, Front Cover & Front End Caps S/N TSV100000 and up

10-16X 8 PHL PAN

B ST ZS B ( 4 )

0017-00101-1772

GUARD-ASSY: MFG;

RT; 5.00 B

AK58-00361-0001

MOTOR-SHROUD ASSY:

MFG; 97Te D

AK58-00411-0000

10-16X 8 PHL PAN

B ST ZB B

0017-00101-1776

GUARD-ASSY: MFG;

LT; 5.00 B

AK58-00361-0002

10-32x10 PHL PAN

MS ST ZS B ( 4 )

AK58-00360-0001

FRONT-PANEL

W/MEDALLION ASSY

AK58-00272-0000

MEDALLION-ASSY:

PURCH;LF-BUG B

AK58-00245-0000

ENDCAP: FRONT

0K58-01267-0000

ENDCAP: FRONT

0K58-01267-0000

10-16X 8 PHL PAN

B ST ZS B ( 4 )

0017-00101-1772

ARCTIC SILVER 97TE 97TE-XXXX-07

Scuff Pad & Tinsel S/N TSV100000 and up

RAIL: ANTI-SLIP;

STEALTH-GREY

0K58-01376-0000

SPRING: EXTENSION; TINSEL

0017-00009-0901

TINSEL:

0K58-01102-0001

8-32X 6 SLT HXW

TT ST ZN B

0017-00101-0975

RAIL: ANTI-SLIP;

STEALTH-GREY

0K58-01376-0000

ARCTIC SILVER 97TE 97TE-XXXX-07

On-Off Switch, Access Plate & Grommets S/N TSV100000 and up

FRONT VIEW

SWITCH: ROCKER;

22A DPST

0017-00032-0198

BACK VIEW

ACCESS-PLATE ASSY

AK58-00286-0000

GROMMET:

NYLON; SCREW ( 2 )

0017-00042-1147

GROMMET: PLASTI; .

130/.005 S/C#13-B ( 8 )

0017-00042-0326

CLIP: WIRE; PUSH-

MTG; 3/4"; S/C#80-B

0017-00042-0840

CLAMP: WIRE; 5/8"

0017-00042-1072

Ink transfer decal can not

be replaced in the field,

it can only be touched up.

( See SB No. GN05032101N )

DECAL: FRAME; LF-LOGO

0K60-01193-0000

GROMMET: PLASTI; .

130/.005 S/C#13-B ( 2 )

0017-00042-0326

8-32X 6 PHL PAN

TT ST PH B ( 2 )

0017-00101-0162

GROMMET: PLASTI; .

130/.005 S/C#13-B ( 4 )

0017-00042-0326

ARCTIC SILVER 97TE 97TE-XXXX-07

Belt, Deck & Rear Roller S/N TSV100000 and up

DECK: TREADMILL; WAXLESS

0K58-01091-0002

1/4 -20x20 HXS FLT L

CS ST ZB B (4)

0017-00101-1775

SPRING: TECSPAK,

BLACK S/C-B (8)

0K40-01026-0002

LBL: BELT-LIMIT; RT.

M051-00K58-A100

LBL: CAUTION;

HI-VOLT;ENG+FRN B

M051-00K58-A014

BELT: WALKING; BLK;

W/LOGO; NP7131 C

0K58-01397-0000

LBL: BELT-LIMIT; LT.

M051-00K58-A101

ROLLER: REAR; 5"

0K58-01068-0000

Rear Roller Adjusting Bolt ( 2 )

3/8

-

16X48 HEX SOCL CS ST SS B

NUT 1/4 -20 TINNERMAN

D ST ZN B (4)

0017-00103-0198

1/4 -20X16 HXS BUT

L CS G8 BO B (8)

0017-00101-1652

WSH 255-.562-046

FL-D ST ZN B (8)

0017-00104-0072

ARCTIC SILVER 97TE 97TE-XXXX-07

Lift Frame & Receptacle Assy. S/N TSV100000 and up

Lock Nut (2)

0017-00103-0285

Hex Screw (2)

0017-00101-1777

Flat Washer (2)

0017-00104-0259

Bronze Sleeve (2)

0K58-01089-0000

Line Cord Clip

0017-00042-0840

Lift Frame

0K58-01066-0000

Lock Nut

0017-00103-0025

Lift Motor Hex Bolt

0017-00101-1021

Vinyl Cap

0017-00042-1075

Wheel (2)

0K58-01071-0000

Phillips Screw (2)

0017-00101-1612

Washer (2)

0017-00104-0189

Lift Frame End Cap (4)

0017-00042-1076

Frame Screws (2)

0017-00101-1723

*

Frame Screws (4)

0017-00101-1723

Line-Cord Socket Brkt

0017-01419-0000

*

Line-Cord

Lower Receptacle Brkt

0K58-01420-0000

Frame Screws (2)

0017-00101-1723

IEC Receptacle

0017-00003-0949

*

* RECEPTACLE-ASSY:

MFG; RECESS B

AK58-00514-0000

COVER: PIVOT;

LIFT-FRAME (2)

0K58-01322-0000

Clevis Pin

0017-00007-0214

Cotter Pin

0017-00007-0208

Nut 10-24 Locking

D ST ZN B (2)

0017-00103-0283

Actuator: Linear

0K58-01062-0000

Decline Switch Bracket (

0K58-01150-0003

* )

Mini Switch ( * )

0017-00032-0194

4-40X10 PHL PAN

F ST ZN B ( * )

0017-00101-1629

( * ) Decline Switch Bracket Assy

.

AK58-00116-0000

ARCTIC SILVER 97TE 97TE-XXXX-07

Lift Motor Assy. - AK58-00075-0000 S/N TSV100000 and up

ARCTIC SILVER 97TE 97TE-XXXX-07

Idler Arm Assy. S/N TSV100000 and up

Idler Arm Assembly

AK58-00053-0002

Idler Pin

0017-00007-0248

Idler Spring Damper

0K26-02055-0000

Idler Spring

0k58-01085-0000

Wire Clamp

0017-00042-1072

Screw

0017-00101-1193

Limit Switch

0017-00032-0195

Limit Switch Cable

AK58-00027-0000

Motor Pulley

0K58-01057-0001

Allen Screw

0017-00101-0333

Grommet

0017-00042-0326

Drive Belt

0K58-01115-0000.

Idler Pulley

0K26-01731-0000

Threaded Idler

0K58-01084-0002

Lock Nut: Idler

0017-00103-0324

Shaft

Anti Static Brush

0K58-01263-0001

Tinsel Bracket Screw(2)

0017-00101-1193

Plug

0017-00042-1053

(For units not

equipped with

circuit breaker.)

ARCTIC SILVER 97TE 97TE-XXXX-07

Leg Leveler Assembly – AK58-00464-0000 S/N TSV100000 and up

Lever W/Bush Assy

.

AK58-00089-0000

Pivot Pin

0K58-01098-0001

Leveling Foot

0K58-01110-0000

Stop Nut

0K58-01099-0000

Hex Nut (4)

0017-00101-1652

Lock Washer (4)

0017-00104-0333

Flat Washer (4)

0017-00104-0190

ARCTIC SILVER 97TE 97TE-XXXX-07

Front Roller Assy.– AK58-00067-0000 S/N TSV100000 and up

Polley V Pulley 8”

0K58-01105-0000

Hex Bolt

0017-00101-1632

Flat Washer

0017-00104-0330

Lock Washer

0017-00104-0005

Flat Washer

0017-00104-0043

Mounting Bolt

0017-00101-0974

ROLLER: FRONT; 5"

0K58-01067-0001

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Life Fitness 97TE-XXXX-07 User manual

Brand: Life Fitness

Model: 97TE-XXXX-07

Category: Treadmills

Type: User manual

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