ARCTIC SILVER 97TE TREADMILL
Customer Support Services
PARTS MANUAL rev 30 May 2008
ARCTIC SILVER 97TE 97TE-XXXX-07
REFERENCES S/N TSV100000 and up
PLEASE NOTE:
ALL OPERATION, INSTRUCTION ASSY & INSTRUCTION BAG ASSY MAY NOT AVAILABLE
LANGUAGE
OPERATION
MANUAL
INSTRUCTION
ASSEMBLY
INSTRUCTION
BAG ASSY.
SERVICE
MANUAL
ENGLISH M051-00K58-A276 M051-00K58-A322 AK58-00579-0000
FRENCH
PORTUGUESE
SPANISH
M051-00K58-A277 M051-00K58-A323 AK58-00579-0001
DUTCH
GERMAN
ITALIAN
M051-00K58-A278 M051-00K58-A324 AK58-00579-0002
JAPANESE M051-00K58-A279 M051-00K58-A325 AK58-00579-0003
M051-00K58-A254
AK58-00226-0000 HDWR-BAG ASSY: MFG;95T/97T
Item Description Qty
0K58-01305-0002 PLUG: UPRIGHT S/C-C 2
0K58-01347-0000 GASKET: ERGOBAR C 2
0017-00009-1049 WRENCH: TORX; T27 B 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-0840 CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B 5
0017-00101-1770 8-15X 8 PHL PAN A SS NO B 6
0017-00101-1772 10-16X 8 PHL PAN B ST ZS B 6
0017-00101-1773 1/4 -20X 8 TRX BUT CS SS NO B 6
0017-00101-1774 5/16-18X40 TRX FLT CS ST ZS B 4
0017-00101-1778 1/2 -13X16 UNS HEX CS G5 ZB B 4
0017-00101-1780 8- X20 PHL TRS AB SS NO B 8
0017-00104-0325 WSH 516-.873-125 SL-D ST ZN B 4
0017-00103-0327 NUT 5/16-18 HEX; JAM D ST ZS B 4
ARCTIC SILVER 97TE 97TE-XXXX-07
REFERENCES - CONTINUED S/N TSV100000 and up
GK58-00002-0096 KIT: SERV; ROLLER-GUARDS; 97Ti BM
" Parts that are included in this kit is as follows "
Part Number Description Qty
AK58-00361-0001 GUARD-ASSY: MFG; RT; 5.00 B 1
AK58-00361-0002 GUARD-ASSY: MFG; LT; 5.00 B 1
M051-00K58-B128 INSTR: SERV; ROLLER-GUARDS + 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-1147 GROMMET: NYLON; SCREW B 2
0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 4
GK58-00002-0071 KIT: SERV; ANTI-SLIP RAIL BM
Part Number Description Qty
Only available in the kit INSTR:TEMPLT; ANTI-SLIP RAIL B 4
Only available in the kit INSTR: KIT; ANTI-SLIP RAIL + 1
0K58-01376-0000 RAIL: ANTI-SLIP;STEALTH-GREY E 2
Only available in the kit PAD: WIPE; ALCOHOL/DRY B 1
TOUCH UP PAINT:
0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER
0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER ( .5 OZ )
0017-00008-0206 PAINT: PEN; ARCTIC SILVER ( .33 OZ )
INK TRANSFER TOUCH-UP PAINT: SB No. GN05032101N
0017-00008-0210 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ BTL.
0017-00008-0211 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ. PEN
Page
CONSOLE, OVERLAY ASSEBLEY & OVERLAY............................................................5
CONSOLE COMPONENTS ..............................................................................................6
CONSOLE COMPONENTS CONTINUED........................................................................7
UPRIGHTS & HANDRAILS ..............................................................................................8
ERGO BAR, HEART RATE SENSORS & ACTIVITY ZONE............................................9
A-Z MODULE WITH OVERLAY ASSY.............................................................................10
REAR ENDCAPS & CUP HOLDERS ...............................................................................11
MOTOR COVER, FRONT COVER & ENDCAPS..............................................................12
SCUFF PAD & TINSEL.....................................................................................................13
ON-OFF SWITCH, ACCESS PLATE & GROMMETS.......................................................14
BELT, DECK & REAR ROLLER.......................................................................................15
LIFT FRAME, LIFT MOTOR & IEC RECEPTACLE..........................................................16
IDLER ARM ASSEMBLY..................................................................................................17
LEG LEVELER ASSEMBLY.............................................................................................18
FRONT ROLLER ASSEMBLY..........................................................................................19
DRIVE MOTOR ASSEMBLY ............................................................................................20
STRIDE SENSOR ASSY & STRIDE SENSOR PCB ASSY..............................................21
DSP-CONTROLLER ASSEMBLY ....................................................................................22
LINE-CORDS & LINE-CORD OPTIONS...........................................................................23
CABLES FOR UNITS BETWEEN 0100 - 0104.................................................................24
CABLES FOR UNITS BETWEEN 0105 - 0300.................................................................25
CABLES FOR UNITS BETWEEN 0301 - 0601.................................................................26
CABLES FOR UNITS BETWEEN 0705 - 0801.................................................................27
ARCTIC SILVER 97TE 97TE-XXXX-07
CONTENTS S/N TSV100000 and up
ARCTIC SILVER 97TE 97TE-XXXX-07
Console, Overlay Assembly & Overlay S/N TSV100000 and
up
CONSOLE ASSEMBLY
Part Number Description
GK58-00002-0099
KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te ENG
GK58-00002-0100
KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te SPN
GK58-00002-0101
KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te JAP
GK58-00002-0102
KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te FRN
GK58-00002-0103
KIT: SERV; CONS; MFG; W/FM; NTSC; 95/97Te POR
GK58-00002-0104
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te ENG
GK58-00002-0105
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te GER
GK58-00002-0106
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te SPN
GK58-00002-0107
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te FRN
GK58-00002-0108
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te ITAL
GK58-00002-0109
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te DUT
GK58-00002-0110
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te POR
GK58-00002-0111
KIT: SERV; CONS; MFG; W/FM; PAL; 95/97Te TUR
PLEASE NOTE:
ALL CONSOLE, OVERLAY/BEZEL ASSY OR OVERLAY
MAY NOT BE AVAILABLE
OVERLAY BEZEL ASSEMBLY OVERLAY
Part Number Part Number Description Part Number
AK58-00516-0001
BZL/SW W/OVERLAY ASSY; 95Te; NTSC ENG
0K58-01377-0001
OVERLAY: CONS; 95Te/97Te; ENG
AK58-00516-0004
BZL/SW W/OVERLAY ASSY; 95Te; NTSC SPN
0K58-01377-0004
OVERLAY: CONS; 95Te/97Te; SPN
AK58-00516-0006
BZL/SW W/OVERLAY ASSY; 95Te; NTSC JAP
0K58-01377-0006
OVERLAY: CONS; 95Te/97Te; JAP
AK58-00516-0007
BZL/SW W/OVERLAY ASSY; 95Te; NTSC FRN
0K58-01377-0007
OVERLAY: CONS; 95Te/97Te; FRN
AK58-00516-0010
BZL/SW W/OVERLAY ASSY; 95Te; NTSC POR
0K58-01377-0010
OVERLAY: CONS; 95Te/97Te; POR
AK58-00517-0001
BZL/SW W/OVERLAY ASSY; 95Te; PAL ENG
0K58-01377-0001
OVERLAY: CONS; 95Te/97Te; ENG
AK58-00517-0003
BZL/SW W/OVERLAY ASSY; 95Te; PAL GER
0K58-01377-0003
OVERLAY: CONS; 95Te/97Te; GER
AK58-00517-0004
BZL/SW W/OVERLAY ASSY; 95Te; PAL SPN
0K58-01377-0004
OVERLAY: CONS; 95Te/97Te; SPN
AK58-00517-0007
BZL/SW W/OVERLAY ASSY; 95Te; PAL FRN
0K58-01377-0007
OVERLAY: CONS; 95Te/97Te; FRN
AK58-00517-0008
BZL/SW W/OVERLAY ASSY; 95Te; PAL ITL
0K58-01377-0008
OVERLAY: CONS; 95Te/97Te; ITL
AK58-00517-0009
BZL/SW W/OVERLAY ASSY; 95Te; PAL DUT
0K58-01377-0009
OVERLAY: CONS; 95Te/97Te; DUT
AK58-00517-0010
BZL/SW W/OVERLAY ASSY; 95Te; PAL POR
0K58-01377-0010
OVERLAY: CONS; 95Te/97Te; POR
Emergency
Stop Switch
AK58-00036-0002
Disk Magnet
0K40-01070-0000
Rubber Pad
0K58-01359-0000
Tether
AK58-00322-0000
Stop Stitch
0K58-01321-0000
Screw
0017-00101-1811
Headphone Jack Assy
AK32-00043-0000
Switch: Micro; Gold; 150GR
0017-00032-0185
ARCTIC SILVER 97TE 97TE-XXXX-07
Console Components S/N TSV100000 and up
Double-Back Tape
0K39-01044-0001
Polar Transmitter
AK39-00064-0000
Flat Cable
118E-00001-0178
TORX Screws(4)
0017-001011843
Sleeve(4)
0K58-01381-0000
Grommet(4)
0017-00042-1160
Protective Covers(2)
0017-00042-1156
Nuts
0017-001030084
Touch Screen Assmbly
0K32-01001-0013
ARCTIC SILVER 97TE 97TE-XXXX-07
Console Components - Continued S/N TSV100000 and up
Bracke
t
0K58-01370-0000
Inverter Board
135E-00002-0002
Inverter Board
Screws(2)
0017-00101-1813
Interface Board
A084-92248-A007 NTSC
A084-92248-A008 PAL
Screws(3)
0017-00101-1814
Console Back
Cover Screws(8)
0017-00101-1288
Single Board
Computer
A084-92251-A002
Screws(8)
0017-00101-1801
Spacers(4)
0017-00042-1159
Console Back Cover
AK58-00281-0000
Decal
0K58-01357-0000
Access cover
0K58-01280-0000
ARCTIC SILVER 97TE 97TE-XXXX-07
Uprights & Handrails S/N TSV100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail-Assy: Boxe
d
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Caps (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000
Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
Handrail Collar (2)
0K58-01348-0000
ARCTIC SILVER 97TE 97TE-XXXX-07
Ergo Bar, Heart Rate Sensors & Activity Zone S/N TSV100000 and up
8-16X18 PHL PAN PLT ST BO B ( 2 )
0017-00101-0824
SEE NEXT PAGE
Heart Rate Sensor Kit
KIT: SERV; MFG; ELECTRODES; LARGE
GK20-00002-0005
GASKET: ERGOBAR ( 2 )
0K58-01347-0000
ACTIVITY-ZONE MODULE ASSY
AK58-00554-0000
ERGO-BAR OVERMOLD ASSY: PURCH. D
AK58-00376-0000
ARCTIC SILVER 97TE 97TE-XXXX-07
A-Z Module With Overlay Assy. S/N TSV100000 and up
PLEASE NOTE:
ALL ACTIVITY-ZONES AND/OR OVERLAYS
MAY NOT BE AVAILABLE
LANGUAGE
A-Z MODULE
W/OVERLAY ASSY
AZ OVERLAY
ENG/ENG AK58-00556-0001 0K58-01461-0001
ENG+MET AK58-00556-0002 0K58-01461-0002
GERMAN AK58-00556-0003 0K58-01461-0003
SPANISH AK58-00556-0004 0K58-01461-0004
JAPANESE AK58-00556-0006 0K58-01461-0006
FRENCH AK58-00556-0007 0K58-01461-0007
ITALIAN AK58-00556-0008 0K58-01461-0008
DUTCH AK58-00556-0009 0K58-01461-0009
PORUGUESE AK58-00556-0010 0K58-01461-0010
ARCTIC SILVER 97TE 97TE-XXXX-07
Rear End Caps & up Holders S/N TSV100000 and up
CUP-COVER ASSY, LT
AK58-00247-0002
CUP-COVER ASSY, RT
AK58-00247-0001
Qty needed ( 4 )
10-16X 8 PHL PAN
B ST ZS B
0017-00101-1772
ENDCAP: REAR
0K58-01268-0000
ENDCAP: REAR
0K58-01268-000
0
ARCTIC SILVER 97TE 97TE-XXXX-07
Motor Cover, Front Cover & Front End Caps S/N TSV100000 and up
10-16X 8 PHL PAN
B ST ZS B ( 4 )
0017-00101-1772
GUARD-ASSY: MFG;
RT; 5.00 B
AK58-00361-0001
MOTOR-SHROUD ASSY:
MFG; 97Te D
AK58-00411-0000
10-16X 8 PHL PAN
B ST ZB B
0017-00101-1776
GUARD-ASSY: MFG;
LT; 5.00 B
AK58-00361-0002
10-32x10 PHL PAN
MS ST ZS B ( 4 )
AK58-00360-0001
FRONT-PANEL
W/MEDALLION ASSY
AK58-00272-0000
MEDALLION-ASSY:
PURCH;LF-BUG B
AK58-00245-0000
ENDCAP: FRONT
0K58-01267-0000
ENDCAP: FRONT
0K58-01267-0000
10-16X 8 PHL PAN
B ST ZS B ( 4 )
0017-00101-1772
ARCTIC SILVER 97TE 97TE-XXXX-07
Scuff Pad & Tinsel S/N TSV100000 and up
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000
SPRING: EXTENSION; TINSEL
0017-00009-0901
TINSEL:
0K58-01102-0001
8-32X 6 SLT HXW
TT ST ZN B
0017-00101-0975
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000
ARCTIC SILVER 97TE 97TE-XXXX-07
On-Off Switch, Access Plate & Grommets S/N TSV100000 and up
FRONT VIEW
SWITCH: ROCKER;
22A DPST
0017-00032-0198
BACK VIEW
ACCESS-PLATE ASSY
AK58-00286-0000
GROMMET:
NYLON; SCREW ( 2 )
0017-00042-1147
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 8 )
0017-00042-0326
CLIP: WIRE; PUSH-
MTG; 3/4"; S/C#80-B
0017-00042-0840
CLAMP: WIRE; 5/8"
0017-00042-1072
Ink transfer decal can not
be replaced in the field,
it can only be touched up.
( See SB No. GN05032101N )
DECAL: FRAME; LF-LOGO
0K60-01193-0000
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 2 )
0017-00042-0326
8-32X 6 PHL PAN
TT ST PH B ( 2 )
0017-00101-0162
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 4 )
0017-00042-0326
ARCTIC SILVER 97TE 97TE-XXXX-07
Belt, Deck & Rear Roller S/N TSV100000 and up
DECK: TREADMILL; WAXLESS
0K58-01091-0002
1/4 -20x20 HXS FLT L
CS ST ZB B (4)
0017-00101-1775
SPRING: TECSPAK,
BLACK S/C-B (8)
0K40-01026-0002
LBL: BELT-LIMIT; RT.
M051-00K58-A100
LBL: CAUTION;
HI-VOLT;ENG+FRN B
M051-00K58-A014
BELT: WALKING; BLK;
W/LOGO; NP7131 C
0K58-01397-0000
LBL: BELT-LIMIT; LT.
M051-00K58-A101
ROLLER: REAR; 5"
0K58-01068-0000
Rear Roller Adjusting Bolt ( 2 )
3/8
-
16X48 HEX SOCL CS ST SS B
NUT 1/4 -20 TINNERMAN
D ST ZN B (4)
0017-00103-0198
1/4 -20X16 HXS BUT
L CS G8 BO B (8)
0017-00101-1652
WSH 255-.562-046
FL-D ST ZN B (8)
0017-00104-0072
ARCTIC SILVER 97TE 97TE-XXXX-07
Lift Frame & Receptacle Assy. S/N TSV100000 and up
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189
Lift Frame End Cap (4)
0017-00042-1076
Frame Screws (2)
0017-00101-1723
*
Frame Screws (4)
0017-00101-1723
Line-Cord Socket Brkt
0017-01419-0000
*
Line-Cord
Lower Receptacle Brkt
0K58-01420-0000
Frame Screws (2)
0017-00101-1723
IEC Receptacle
0017-00003-0949
*
* RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000
COVER: PIVOT;
LIFT-FRAME (2)
0K58-01322-0000
Clevis Pin
0017-00007-0214
Cotter Pin
0017-00007-0208
Nut 10-24 Locking
D ST ZN B (2)
0017-00103-0283
Actuator: Linear
0K58-01062-0000
Decline Switch Bracket (
0K58-01150-0003
* )
Mini Switch ( * )
0017-00032-0194
4-40X10 PHL PAN
F ST ZN B ( * )
0017-00101-1629
( * ) Decline Switch Bracket Assy
.
AK58-00116-0000
ARCTIC SILVER 97TE 97TE-XXXX-07
Lift Motor Assy. - AK58-00075-0000 S/N TSV100000 and up
ARCTIC SILVER 97TE 97TE-XXXX-07
Idler Arm Assy. S/N TSV100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01115-0000.
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
ARCTIC SILVER 97TE 97TE-XXXX-07
Leg Leveler Assembly – AK58-00464-0000 S/N TSV100000 and up
Lever W/Bush Assy
.
AK58-00089-0000
Pivot Pin
0K58-01098-0001
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
ARCTIC SILVER 97TE 97TE-XXXX-07
Front Roller Assy.– AK58-00067-0000 S/N TSV100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632
Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
ROLLER: FRONT; 5"
0K58-01067-0001
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