Life Fitness 97TEZ User manual

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Arctic Silver 97TEZ Treadmill
Customer Support Services
PARTS MANUAL rev. 14 Jul 2006
2
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
REFERENCES S/N TWZ100000 and up
OPERATION MANUAL M051-00K58-A232
SERVICE MANUAL M051-00K58-A159
ACCESS PLATE ASSEMBLY
CONSISTS OF:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
AK58-00329-0000
0K58-01392-0000
0017-00021-2846
COAX CABLE AK32-00020-0002
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
PARTS DESCRIPTION for Entertainment PART NUMBERS
LINE-CORD 125V; 10A; DOMESTIC B 0017-00003-0963
POWER-SUPPLY AC-TO-DC; 12V 6’ CORD 0017-00003-0967
POWER-SUPPLY AC-TO-DC; 12V 10’ CORD 0017-00003-0970
LINE-CORD 250V; 10A; EUROPEAN B 0017-00003-0964
LINE-CORD 250V; 10A; BRITISH B 0017-00003-0965
LINE-CORD 250V;10A; AUSTRALIAN B 0017-00003-0966
COAX CBL-ASS AK32-00020-0002
3
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
CONTENTS S/N TWZ100000 and up
Page
REAR ENDCAPS AND CUP HOLDERS ..........................................................................4
SCUFF PAD, TINSEL, AND FRAME TAG BOARD .........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
ENTERTAINMENT TV CONSOLE....................................................................................7
CONNECTOR BRACKET ................................................................................................8
ENTERTAINMENT MOUNTING BRACKET .....................................................................9
UPRIGHTS, HANDRAILS, AND ERGO BAR ...................................................................10
MOTOR COVER, FRONT COVER, AND ENDCAPS .......................................................11
BELT, DECK, AND REAR ROLLER.................................................................................12
LIFT FRAME AND LIFT MOTOR......................................................................................13
WAX/LIFT ASSEMBLY.....................................................................................................14
MOTOR CONTROLLER ASSEMBLY...............................................................................15
DRIVE MOTOR ASSEMBLY ............................................................................................16
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................17
LEG LEVELER ASSEMBLY.............................................................................................18
FRONT ROLLER ASSEMBLY..........................................................................................19
ERGO BAR WITH LIFEPULSE.........................................................................................20
POWER COMPONENTS SCHEMATIC ............................................................................21
WAX/LIFT POWER SUPPLY............................................................................................22
4
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Rear End Caps and Cup Holders S/N TWZ100000 and up
Rear End Cap
0K58-01268-0000
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Cup Holder, LT
A
K58-00247-0002
Cup Holder, RT
A
K58-00247-0001
Decal - LF Logo
0K60-01193-0000
5
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Scuff Pad, Tinsel, and Frame Tag Board S/N TWZ100000 and up
Anti-Scuff Pad
0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
Frame Tag PCB
B084-92187-D000
6
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Console and Related Components S/N TWZ100000 and up
Console Assembly Overlay/Bezel/Switch Assy. Overlay Language
AK58-00535-0001 CONS-ASSY: 97TEZ; ENG AK58-00549-0001 BZL/SW W/OVERLAY ASSY: 97TEZ; ENG
AK58-00535-0002 CONS-ASSY: 97TEZ; EUR AK58-00549-0002 BZL/SW W/OVERLAY ASSY: 97TEZ; EUR
AK58-00535-0003 CONS-ASSY: 97TEZ; GER AK58-00549-0003 BZL/SW W/OVERLAY ASSY: 97TEZ; MET
AK58-00535-0004 CONS-ASSY: 97TEZ; SPN AK58-00549-0004 BZL/SW W/OVERLAY ASSY: 97TEZ; SPN
AK58-00535-0007 CONS-ASSY: 97TEZ; FRN AK58-00549-0007 BZL/SW W/OVERLAY ASSY: 97TEZ; FRN
AK58-00535-0008 CONS-ASSY: 97TEZ; ITL AK58-00549-0008 BZL/SW W/OVERLAY ASSY: 97TEZ; ITL
AK58-00535-0009 CONS-ASSY: 97TEZ; DUT AK58-00549-0009 BZL/SW W/OVERLAY ASSY: 97TEZ; DUT
AK58-00535-0010 CONS-ASSY: 97TEZ; POR AK58-00549-0010 BZL/SW W/OVERLAY ASSY: 97TEZ; POR
Screws
0017-00101-1288
Decal
0K58-01357-0000
Console Case
0K58-01272-0000
Accessory Cover
0K58-01280-0000
Screws
0017-00101-1275
PCB Assembly
A084-92185-A010
Headphone /C-Safe Cable
AK32-00147-0001
Headphone Jack Assembly
AK32-00133-0000
Screw
0017-00101-1811
Stop Switch
0K58-01321-0000
Micro Switch
0017-00032-0185
Rubber Pad
0K58-01359-0000
Stop Tether Assembly
AK58-00322-0000
PCB Assembly
B084-92255-B000
Disc Magnet
0K40-01070-0000
Polar Receiver
118E-00001-0152
Polar Cable
AK39-00064-0000
Tape
0K39-01044-0000
7
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Entertainment TV Console S/N TWZ100000 and up
Decal
0K32-01037-0001
Screw
0017-01037-0001
Rear houseing
0K32-01011-0001
Screw
017-00101-1288
Gasket Seal
0K32-01044-0001
Frt Bezel
AK32-00013-0001
Medallio
n
AK32-00065-0000
crews
0
17-00101-1280
Nut
0017-00103-0052
Screw
0017-00101-1828
KIT: SERV PROG LCD TV; NTSC
GK32-00002-0020
KIT: SERV PROG LCD TV; PAL
GK32-00002-0021
Bracket
Bracket
AK32-00152-0000
LCD-ASY: W/ACRLIC SHIELD
AK32-00016-0000
Inverter board
GK32-00002-000
Screw
0017-00101-1829
Ribbon Cable
118E-00001-0178
Spacer
0017-00104-0477
8
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Connector Bracket AK32-00156-0000 S/N TWZ100000 and up
Cable Power
AK32-00045-0000
Cable Coax
AK32-00047-0000
Cable 8 Wire
AK32-00145-0000
Cable 10 Wire
A
K32-00146-0000
Brake
t
0K32-01112-0001
RCPT MODPH PNL F08S
0017-00021-2980
RCPT MODPH PNL F010S
0017-00021-2981
CONN F TYPE
0017-00021-2846
CONN FTYPE ADP
0017-00021-8210
9
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Entertainment Mounting Bracket S/N TWZ100000 and up
Mountin
g
Screws
(
2
)
Mounting Screws(4)
0017-00101-1820
Washer
0017-00103-0476
Retainers(4)
0K32-01034-0000
Nuts(4)
0017-00103-0019
Washers(2)
0017-00104-0471
Mounting Support
GRAY
AK32-00143-0000
10
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Uprights, Handrails, and Ergo Bar S/N TWZ100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)
AK58-00259-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000
Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0000
ERGO Bar Gasket (2)
0K58-01347-0000
11
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Motor Cover, Front Cover, and Front End Caps S/N TWZ100000 and up
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00397-0000
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28
0017-00081-0294
12
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Belt, Deck, and Rear Roller S/N TWZ100000 and up
Deck
0K58-01091-0001
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (8)
0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (4)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
0K58-01390-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT
0K58-01390-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
Rear Roller
0K58-01002-0000
Rear Roller
Adjusting Screws
0017-00101-1779
13
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Lift Frame and Lift Motor S/N TWZ100000 and up
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Lift Motor
0K58-01062-0000
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723
14
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Wax/Lift Assembly–AK58-00243-0000 S/N TWZ100000 and up
Wax Lift Mounting Screw (3)
0017-00101-1641
Pin Collar Spacer (3)
0017-00042-1070
Wax/Lift PCB
A084-92261-A001
Spacer (3)
0017-00042-1149
Mounting Bracket
0K58-01316-0000
Plastic Grommet (4)
0017-00042-0821
Locking Nut (3)
0017-00103-0052
Motor Capacitor
PCB Assembly
B084-92241-A000
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
15
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Motor Controller Assembly S/N TWZ100000 and up
AK60-00171-0000 (100-120v) W/O FERRITE
AK60-00171-0001 (200-240v) W/O FERRITE
AK60-00171-0002 (100-120v) WITH FERRITE
AK60-00171-0003 (200-240v) WITH FERRITE
16
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Drive Motor Assembly S/N WTE100000 and up
Poly-V Pulley
0K58-01057-0001
Motor w/Caution Label
AK58-00171-0000 (SN 100000 - 100020)
AK58-00171-0001 (SN 100021 - WTE100...)
WTE WTE
WTE
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Sensor Wheel
0K58-01094-0000
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
Drive Motor Assembly Number Motor Serial Number
AK58-00172-0000 WTE100000 – WTE100020
AK58-00172-0002 WTE100021 and up
17
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Idler Arm Assembly and Static Brush S/N TWZ100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
18
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Leg Leveler Assembly – AK58-00370-0000 S/N TWZ100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1253
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
19
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Front Roller Assembly–AK58-00066-0000 S/N TWZ100000 and up
Polley V Pulley 8
0K58-01105-0000
Hex Bolt
0017-00101-1632
Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
3.5” Front Roller
0K58-01001-001
20
ARCTIC SILVER 97TEZ 97TEZ-0xxx-01
Ergo Bar w/Lifepulse S/N TWZ100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000
/