Arctic Silver 97Ti Treadmill
Customer Support Services
PARTS MANUAL rev. 22 Sep 2006
2
ARCTIC SILVER 97Ti 97T-0XXX-03
REFERENCES S/N ATV100000 and UP
OPERATION MANUAL M051-00K58-A177
SERVICE MANUAL M051-00K58-A159
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO M051-00K58-A180
SERVICE VIDEO M051-00K58-A161
3
ARCTIC SILVER 97Ti 97T-0XXX-03
CONTENTS S/N ATV100000 and UP
Page
REAR ENDCAPS AND CUP HOLDERS ..........................................................................4
SCUFF PAD, TINSEL AND FRAME TAG BOARD ..........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPRIGHTS, HANDRAILS AND ERGO BAR....................................................................7
MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................8
BELT, DECK AND REAR ROLLER..................................................................................9
LIFT FRAME AND MOTOR ..............................................................................................10
WAX/LIFT ASSEMBLY.....................................................................................................11
MOTOR CONTROLLER ASSEMBLY...............................................................................12
DRIVE MOTOR ASSEMBLY ............................................................................................13
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................14
LEG LEVELER ASSEMBLY.............................................................................................15
FRONT ROLLER ASSEMBLY..........................................................................................16
ERGO BAR WITH LIFEPULSE.........................................................................................17
POWER COMPONENTS SCHEMATIC............................................................................18
CABLES............................................................................................................................19
4
ARCTIC SILVER 97Ti 97T-0XXX-03
Rear End Caps and Cup Holders S/N ATV100000 and UP
Decal - LF Logo
0K60-01193-0000
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Cup Holder, LT
A
K58-00247-0002
Cup Holder, RT
A
K58-00247-0001
5
ARCTIC SILVER 97Ti 97T-0XXX-03
Scuff Pad, Tinsel and Frame Tag Board S/N ATV100000 and UP
Anti-Scuff Pad
0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
Frame Tag PCB
B084-92187-D000
6
ARCTIC SILVER 97Ti 97T-0XXX-03
Console and Related Components S/N ATV100000 and UP
Console Assembly Overlay/Bezel/Switch Assy. Overlay Language
AK58-00390-0001 AK58-00202-0001 0K58-01296-0001 Eng/Met
AK58-00390-0002 AK58-00202-0001 0K58-01296-0001 Eng/Eur
AK58-00390-0003 AK58-00202-0003 0K58-01296-0003 German
AK58-00390-0004 AK58-00202-0004 0K58-01296-0004 Spanish
AK58-00390-0006 AK58-00202-0006 0K58-01296-0006 Japanese
AK58-00390-0007 AK58-00202-0007 0K58-01296-0007 French
AK58-00390-0008 AK58-00202-0008 0K58-01296-0008 Italian
AK58-00390-0009 AK58-00202-0009 0K58-01296-0009 Dutch
AK58-00390-0010 AK58-00202-0010 0K58-01296-0010 Portuguese
0K58-01296-0011 Chinese
PCB Assembly
A084-92185-A009
Rear Console Case
0K58-01272-0000
Rear Console Decal
0K58-01357-0000
Console Screw (8)
0017-00101-1288
Console Accessory
Cover
0K58-01280-0000
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar Receiver
118E-00001-0152
Polar PCB Cable Assy
AK39-00064-0000
Switch Membrane
118E-00001-0129
Front Console Case
0K58-01273-0001
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-000
0
Tether Stop Assy
AK58-00322-0000
Magnet Disc
0K40-01070-0000
See Table
See Table
7
ARCTIC SILVER 97Ti 97T-0XXX-03
Uprights, Handrails and Ergo Bar S/N ATV100000 and UP
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000
Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
W
asher - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0000
ERGO Bar Gasket (2)
0K58-01347-0000
8
ARCTIC SILVER 97Ti 97T-0XXX-03
Motor Cover, Front Cover & End Caps S/N ATV100000 and UP
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Cover
A
K58-00385-0000
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28”
0017-00081-0294
9
ARCTIC SILVER 97Ti 97T-0XXX-03
Belt, Deck and Rear Roller S/N ATV100000 and UP
Deck
0K58-01091-0002
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (4)
0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (4)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01397-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
0K58-01391-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT
0K58-01391-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
5” Rear Roller
0K58-01068-0000
Rear Roller
Adjusting Screws
0017-00101-1779
Mid TECSPAK Spring (4)
0K58-01172-0000
10
30-XXX0-T79 iT79 REVLIS CITCRA
PU dna 000001VTA N/S rotoM tfiL dna emarF tfiL
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
A
ctuator (Lift)
Motor Assembly
AK58-00075-0000
Decline Switch Bracket (**)
0K58-01150-0003
Lock Nuts (**)
0017-00103-0283
Screw (2) (**)
0017-00101-1629
Decline Switch (**)
0017-00032-0194
(**) AK58-00075-0000
11
ARCTIC SILVER 97Ti 97T-0XXX-03
Wax/Lift Assembly – AK58-00243-0000 S/N ATV100000 and UP
Wax Lift Mounting Screw (3)
0017-00101-1641
Pin Collar Spacer (3)
0017-00042-1070
Wax/Lift PCB
A084-92261-A001
Spacer (3)
0017-00042-1149
Mounting Bracket
0K58-01316-0000
Plastic Grommet (4)
0017-00042-0821
Locking Nut (3)
0017-00103-0052
Motor Capacitor
PCB Assembly
B084-92241-A000
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
12
ARCTIC SILVER 97Ti 97T-0XXX-03
Motor Controller Assembly S/N ATV100000 and UP
AK60-00171-0000 (100-120v) W/O FERRITE
AK60-00171-0001 (200-240v) W/O FERRITE
AK60-00171-0002 (100-120v) WITH FERRITE
AK60-00171-0003 (200-240v) WITH FERRITE
13
ARCTIC SILVER 97Ti 97T-0XXX-03
Drive Motor Assembly S/N ATV100000 and UP
Poly-V Pulley
0K58-01056-0001
Motor w/Caution Label
AK58-00171-0001
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Sensor Wheel
0K58-01094-0000
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
Drive Motor Assembly Number Motor Serial Number
AK58-00172-0000 ATV100000 – ATV100368
AK58-00172-0002 ATV100369 and up
14
ARCTIC SILVER 97Ti 97T-0XXX-03
Idler Arm Assembly and Static Brush S/N ATV100000 and UP
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0K58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01115-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
15
ARCTIC SILVER 97Ti 97T-0XXX-03
Leveler Assembly – AK58-00076-0000 S/N ATV100000 and UP
Leveler & Bushing Assy.
AK58-00089-0000
Pivot Pin
0K58-01098-0001
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1253
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
16
ARCTIC SILVER 97Ti 97T-0XXX-03
Front Roller Assembly – AK58-00067-0000 S/N ATV100000 and UP
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632
Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
5” Front Roller
0K58-01067-0001
17
ARCTIC SILVER 97Ti 97T-0XXX-03
Ergo Bar w/Lifepulse S/N ATV100000 and UP
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000
18
ARCTIC SILVER 97Ti 97T-0XXX-03
Power Components Schematic S/N ATV100000 and UP
20 Amp Line Filter
0017-00003-0943
On/Off switch
0017-00032-0198
4” Black Wire
A
K58-00081-0000
6” White Wire
A
K58-00082-0000
5” Green/Yellow Wire
A
K58-00083-0000
X
former Bracket Assembly
(foreign units only)
AK58-00210-0000
MOV/Filter Cable Assy.
AK58-00224-0001
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/50Hz UK
0017-00003-0996 240v+ AUS
19
ARCTIC SILVER 97Ti 97T-0XXX-03
Wax/Lift Power Supply S/N ATV100000 and UP
123
GND
RP M
_
IN
VCC
P5
MOTOR CONTROLLER
*BLACK
*RED
*WHITE
3POS.MINIFITSR.CONN.
&BLACK
&WHITE
&BLACK
&WHITE
&BLACK
&WHITE
AK58-00379-0000
120V DOMESTIC
ONLY
MOTOR
CON TR OL
POWER
WAX/LIF T
POWER
275 VAC
MOV
(x3)
ON/O FF
switch
230V, 240V
FOREIGN
275 VA C
MOV
(x3)
ON/OFF
swi t c h
230 VOLTS
CABLE SHOWN
WAX/LIFT
POWER
MOTOR
CONT ROL
POWER
2POS.
MICROFIT
CONN.
4POS.
MICROFIT
CONN.
FASTON.TERM
(2
PLCS)
E STOP
POLAR/END SESSION
KE YPADS
WAX LIFT POWER SUPPLY
LEVEL SWITCH
CLOSED @
0 %
10POS.MINIFITJR.CONN.
BOTTOM
0 POSITION
4
3
2
1
*BLACK
*RED
*WHIT E
P2
GND.
PUR PLE
ORANG E
21
GND.
P1
YELLO W
+8VDC
+8VDC
34
GND.
567
RXD
NC.
+12VDC
BUS_RE Q
RE ED SEN SE
89
TXD
10
GREE N
RED
BROW N
BLU E
BLA CK
WHI TE
GRAY
LINE
NEUTRAL
GND
2
3
1
WH I T E
BLACK
10POS.MINIFITJR.CONN.
N. O.
6POS.MICROFIT.CONN.
POLA R RECEIVER PCB
N.O .
NS
G ND.
+8VDC
+8VDC
G ND.
REED SENSE
TXD
RXD
BUS
_
REQ
+12VDC
REED SENSE
2
ORANGE
YELLOW
P1
1
GREEN
RE D
BROW N
PURPLE
BLUE
BLACK
GRAY
WHI TE
435679810
POLAR
VCC
GND
VCC
STOP
NC.
*WHI TE
*WHI TE
P11
12
*RED
*WHITE
*RED
*BLACK
*BLACK
2
P6
31645
NS
CARDIO
OTHE R
MANUAL
RANDOM HILL
BURN
FAT
SPARE
SPARE
TEST
FIT
3
SPARE
12
10P OS .R A LI F.C ONN .
GND
RIGHT
LEFT
GND
*CLEA R
*CLEA R
*BLAC K
*BLAC K
1
P7
324
P3
4POS.MICROFIT. CONN.
P2
12POS.RALIF. CONN.
GN D
NEU TRA L
LINE
1
2
P1
WHITE
BLACK
#BLK
#WH T
NEU
#WHT
HOT
GND
#BLK
#GR N/ YLW
AUTO X-FRMR
1 2 3 4 5 6
100V IN
1 2 3 4 5 6
CLEAR
START
QUICK
PAUSE
DOWN
UP
TIME
TIME
DOWN
INCLINE
INCLINE
UP
COOL
DOWN
SPEED
SPEED
DOWN
UP
4
7
1
ENTER
HARD SOFT
0
DECK DECK
65
89
23
BLACK
WHITE
6POS.MINIFITJR.CONN.
COM
220/230V IN
120V OUT
#GR N/ YL W
2A CIRCUIT BREAKER
LO A D
L
N
LINE FILTER
LINE
#WHT
N
#BLK
L
240V IN
200V IN
240V
230V
NEU
#WHT
#BL K
GND
HOT
#GRN/YLW
POWER CABLE PART#VOLTAGE INPUT
MAIN PWR/S CI
CSA FE
CARDIO THEATER 2
CSAFE
CARDIO THEATER 1
LIFE PULSE
MESSAGE CENTER
CONSOLE
8POS.MOD.PHONEJACK
8POS.MOD.PHONEJACK
CTS
8
7
GN D
6
5
4
3
8V
TD
RD
6
CTS
2
1
8
7
GN D
2
5
4
3
8V
TD
RD
1
SPEED
PICK-UP
$WH I TE
3
$B LAC K
$RE D
21
3P OS. C- GR ID .CO N N.
3POS.C-GRID.CON.
3P OS. C -GR ID .C ON.
CAPACITOR BD.
P1
230V, 240V OUT
P1-3
NEU
VNEG
VPOS
VPOS
4POS. SABRE.CON.
4321
P4
VO UT
GND
VIN
GND
1
4
2
3
3POS.
MAT-N -L OK.
CONN.
4POS.
SABRE.
CON.
1 2
21
6POS.
MI CROF IT.
CONN.
BUSR EQ
TXD
RXD
GND.
8VD C
6
5
4
2
1
P9
BUSR EQ
GND .
8VD C
*BROWN
*GREEN
*WHITE
*BLACK
*RED
6POS.
MINI FITJR.
CONN.
6
5
4
TXD
RXD
2
1
P3
PINRLY
3
*BLUE
3
PINRLY*BLUE
MOTO R
6POS.MNL2.CON.
6POS.MNL2.CON.
P2
564321
PURPL E
BLACK
RED
WHITE
BLUE
BLU E
654321
GREEN /YELLOW
GND
BLACK
V19
RED
W18
WHITE
U20
BLU E
AC2
BLU E
AC PWR
21
2POS.
MINIFITJR.
CONN.
2POS.
MINI FI TJR.
CONN.
2POS.
MINIFITJR.
CO NN.
HI-POT JUMPER
(REMOVE F OR HI-POT TEST ONLY)
HI-POT JUMPER
(REM OVE FOR HI-POT TEST ONLY)
3mH
PFC
INDUCTOR
15m H
PFC
IND UCTOR
AK58-00379-0001
SEE CHART
PIN 4
PIN 5
120V, 60Hz
230V, 50Hz
OUT
IN
P1
WAX/ JUMP ER
PLUG
>>
>>
>>
>>
2PO S.MAT-N -LOK.CO NN.
1 2
BLACK
WHITE
2POS.
MAT-N-LOK.
CONN.
P6
1 2
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
-
15
-
16
-
17
-
18
-
19
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