2
2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important This engine is not equipped with a spark
arrester muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on any forest–covered, brush–covered or grass–covered
land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . . .
Gasoline and Oil 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 14. . . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner 14. . . . . . . . . . . . . . . .
Filling the Fuel Tank 14. . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil Level 14. . . . . . . . . . . . . .
Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Rollover Protection System (ROPS) 15. .
Think Safety First 16. . . . . . . . . . . . . . . . . . . . . . . . .
Controls 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Parking Brake 17. . . . . . . . . . . . . . . .
Starting and Stopping the Engine 18. . . . . . . . . . . . .
Operating the Power Take Off (PTO) 19. . . . . . . . . .
The Safety Interlock System 19. . . . . . . . . . . . . . . .
Page
Driving Forward or Backward 20. . . . . . . . . . . . . . .
Stopping the Machine 20. . . . . . . . . . . . . . . . . . . . . .
Adjusting the Height-of-Cut 21. . . . . . . . . . . . . . . . .
Adjusting the Anti-Scalp Rollers 21. . . . . . . . . . . . .
Positioning the Seat 22. . . . . . . . . . . . . . . . . . . . . . .
Pushing the Machine by Hand 22. . . . . . . . . . . . . . .
Operating with Side Discharge 22. . . . . . . . . . . . . . .
Transporting the Machine 23. . . . . . . . . . . . . . . . . . .
Loading Machines 23. . . . . . . . . . . . . . . . . . . . . . . .
Tips for Mowing Grass 24. . . . . . . . . . . . . . . . . . . . .
Maintenance 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 25. . . . . . . . .
Servicing the Cutting Blades 26. . . . . . . . . . . . . . . .
Cleaning the Cooling System 28. . . . . . . . . . . . . . . .
Servicing the Air Cleaner 28. . . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 29. . . . . . . . . . . . . . . . . . .
Servicing the Spark Plug 31. . . . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 31. . . . . . . . . . . . . . . . . . .
Draining the Fuel Tank 32. . . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication 32. . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 33. . . . . . . . . . . . . . . . . .
Servicing the Hydraulic System 34. . . . . . . . . . . . . .
Adjusting the Handle Neutral Position 36. . . . . . . . .
Setting the Hydraulic Pump Neutral Position 37. . . .
Adjusting the Tracking 38. . . . . . . . . . . . . . . . . . . . .
Adjusting the Caster Pivot Bearing 38. . . . . . . . . . .
Checking the Wheel Hub Slotted Nut 39. . . . . . . . .
Leveling the Mower at Three Positions 39. . . . . . . .
Adjusting the Push Arms 41. . . . . . . . . . . . . . . . . . .
Cleaning Under the Mower 41. . . . . . . . . . . . . . . . .
Inspecting the Belts 41. . . . . . . . . . . . . . . . . . . . . . .
Replacing the Mower Belt 41. . . . . . . . . . . . . . . . . .
Replacing the Pump Drive Belt 42. . . . . . . . . . . . . .
Adjusting the Parking Brake 43. . . . . . . . . . . . . . . .
Servicing the Fuses 43. . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Battery 44. . . . . . . . . . . . . . . . . . . . . .
Replacing the Grass Deflector 46. . . . . . . . . . . . . . .
Waste Disposal 47. . . . . . . . . . . . . . . . . . . . . . . . . . .
Mercury Tilt Switch 47. . . . . . . . . . . . . . . . . . . . . . .
Mercury Tilt Switch Disposal 47. . . . . . . . . . . . . . . .
Wiring Diagram 48. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 49. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 52. . . . . . . . . . . . .