Pottinger Autom. knife sharp. unit Autocut Jumbo Operating instructions

Brand: Pottinger

Model: Autom. knife sharp. unit Autocut Jumbo

Type: Operating instructions

Operator‘s manual

"Translation of the original Operating Manual" Nr.

Autocut

AUTOCUT

548.42.000.2_GB_8_0_Q.0

554.42.000.1_GB_8_0_Q.0

1500_GB-PAGE 2

Product liability, information obligation

Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct

the customer on the operation, safety and maintenance regulations governing the machine.

A confirmation is required to verify that the machine and operating instructions have been handed over correctly.

For this purpose

- Document A is to be signed and returned to Pöttinger or via the internet to www.poettinger.at

- Document B remains with the specialist dealer handing over the machine.

- The customer receives document C.

For the purposes of product liability law, every farmer is an entrepreneur.

In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an

excess (500 euros) exists for this liability.

Corporate damage to property within the terms of the product liability law is excluded from this liability.

Be advised! The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee

must be instructed in the regulations stated.

Pöttinger - Trust creates Af nity - since 1871

"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our

in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute

reliability of our machines in operation are the core competencies for which we stand.

There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no

claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding

information about specific features of your machine.

We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical

specifications are possible at any time.

Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik GmbH.

All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.

Refer to PÖTPRO for additional information about your machine:

Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.

Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro

And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

- 3 -

1200_GB-INHALT-AUTOCUT_548

CONTENTS GB

Table of contents

AUTOCUT

AT A GLANCE

Fitting and function ....................................................4

Technical data ............................................................4

SAFETY HINTS

In general ...................................................................5

Personnel qualification ..............................................5

Definition of use .........................................................5

Organizational measures ...........................................5

Adhering to operating safety .....................................5

Carrying out maintenance work ................................6

Particular dangers .....................................................6

Hydraulics .................................................................. 6

OPERATION

ISO - implement control ............................................7

Blade sharpening menu .............................................7

Power control ............................................................8

Blade sharpening menu .............................................8

Starting the AustocutJUMBO ....................................9

Starting the Autocut (TORRO) ...................................9

OPERATION

Starting sharpening .................................................10

Stopping a sharpening procedure ...........................12

Swing cutter bar out laterally (only Jumbo) .............12

SERVICE

Manual activation of on-off valves ...........................13

JUMBO: Electrical circuit diagram ..........................14

JUMBO: Input assignment 8 bit job computer Auto-

cut ............................................................................ 14

Output assignment 8 bit job computer Autocut -

JUMBO ....................................................................15

Hydraulic diagram - Jumbo Autocut .......................16

TORRO: Electrical circuit diagram ...........................17

Input assignment 8 bit job computer Autocut - TOR-

RO: ..................................................................17

Output assignment 8 bit job computer Autocut -

TORRO ....................................................................18

Hydraulic diagram - Torro Autocut ..........................19

MAINTENANCE

Cleaning ...................................................................20

Lubrication (JUMBO) ...............................................20

Changing and fitting grinding disc...........................21

SELF-HELP

Troubleshooting .......................................................23

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1200_GB-AUF EINEN BLICK-AUTOCUT_548

Fitting and function

The automatic cutter grinding unit enables comfortable cutter sharpening directly on the self-loading trailer without

having to unhook it.

When a run has stopped, and under observation, the automatic grinding procedure starts via the control unit. Multiple

grinding cycles can be programmed into the base menu. An average grinding cycle takes approx. 4 minutes.

Technical data

Grinding disc type Dm 150 / 32 - 23

Fire extinguisher type 2 kg handheld dry powder

Oil quantity at least 22 litres (from available valve block)

Hydraulic temperature 30° C ... 85° C

Operating pressure max. 130 bar

Disc contact pressure adjustable up to max. 95 bar

Max. Grinding depth 22 mm

AT A GLANCE

Note:

There are some tractor types which, for the standard socket in the tractor cabin, deliver a power

supply too weak for the Power Control!

In this case a separate battery cable (Part no. 548.42.323.0) must be installed by a specialist work

shop (1).

Power supply 12V / 25A

1200_GB-SICHERHEIT-AUTOCUT_548

- 5 -

SAFETY HINTS

In general

Safety advice helps safeguard against physical and life threatening injuries and prevents damage through inappropriate use of the machine. For

those reasons read this manual carefully before initial operation and before working with or on the machine, and read and observe the safety

advice given in this manual as well as the illustrative safety warnings affixed to the machine.

The machine operator is fully responsible for injuries and damages caused as a result of not having followed this manual.

Personnel qualification

Only persons who have reached the minimum legal age, who are physically and intellectually suited and have had the appropriate training or

instruction may work with this machine.

Persons being trained or are learning or being instructed, or those in the framework of a general education may work on or with the machine

only under the constant supervision of an experienced person.

Checking, adjusting and repair work must only be carried out by authorised specialists.

Responsibility lies fully with the machine operator. Also to be observed are the applicable regional regulations.

Definition of use

The machine is designed to be used exclusively for grinding cutters. Any other use or use that goes beyond that is regarded as not being

consistent with the definition of use. The operator is fully liable for any damage resulting from such uses.

Observing the manual and heeding the maintenance requirements are also included in the definition of use.

Organizational measures

Retain the manual and keep it close at hand.

Observe general current, statutory and other binding regulations for accident prevention along with the advice in this manual. Such obligations

could include the wearing of personal protective gear or adhering to statutory traffic regulations.

Before starting work make yourself familiar with the function of all operating devices.

It is absolutely necessary to have an adequately equipped workshop in which to carry out checking, adjusting and repair work.

Adhering to operating safety

Only operate the machine when it is in technically perfect condition. Use only as per the defined use and be aware of safety and danger.

Immediately remove or have a specialist workshop remove all defects that impair safety or take the machine to a specialist workshop

Observe the illustrative warning signs affixed to the machine.

The operator must ensure that all illustrative warning signs are present and legible during the entire time the machine is in operation.

Do not undertake any unauthorised additions, modifications or alterations to the machine. This also applies to the installation and setting of

safety devices as well as welding or drilling in stress-bearing parts.

Spare parts, optional extras and additional devices must either be genuine Pöttinger parts or parts expressly released by Pöttinger. Such parts

have had their reliability, safety and suitability established especially for Pöttinger machines. We cannot evaluate other products and therefore

cannot vouch for them.

Maintenance work, as described in this manual, must be fully carried out at the given time intervals or have them completed in a specialist

workshop.

Do not make any software alterations to the programmable control system.

1200_GB-SICHERHEIT-AUTOCUT_548

SAFETY HINTS

- 6 -

Carrying out maintenance work

This manual describes only the cleaning, maintaining and repair works that the operator can carry out themselves. All other work must be

carried out in a specialist workshop.

Generally, all cleaning, maintaining and repair works should be carried out only when the drive is at a complete standstill. Always turn the tractor

motor off, remove the button and take it with you.

Particular dangers

When handling oils, lubricants, solvents and cleaning products or other chemical substances, observe the safety regulations relevant to that

product.

Repairs to the electronics, hydraulics, compressed air unit, pretensioned springs or accumulator, etc. require extensive knowledge and regulation

work implements, and must therefore only be carried out in a specialist workshop.

Before welding or grinding works, ensure the machine and surrounding area is free of dust and inflammable materials and that there is sufficient

ventilation (danger of fire and explosion).

Hydraulics

The hydraulic unit is under high pressure.

Under high pressure any escaping hydraulic oil can penetrate the skin and cause serious injuries.

- Seek immediate medical attention for injuries.

- Depressurize the hydraulic unit before starting any sort of work.

- Regularly check all hoses, lines and screw or bolt fittings for tightness and any externally recognizable damage. Have any ascertained defects

removed immediately in a specialist workshop.

- Only carry out the search for leaks with suitable help supports.

- Because of age, the hydraulic hose lines should be replaced at appropriate time intervals even if there are no recognizable defects. The

replacement hoses must meet the technical requirements.

1600_GB-BEDIENUNG-AUTOCUT_548

- 7 -

OPERATION

ISO - implement control

Blade sharpening menu

g Indicator for set sharpening cycles

1...10 = no. of sharpening cycles

11 = continuously

h Sharpening cycles counter (resettable)

i Sharpening cycles counter total (not resettable)

Meaning of the keys:

T1 Finish sharpening – blade sharpening unit returns

to park position.

T2 Delete - to reset the sharpening cycle counter

T3 Park position (press button for 2 secs.)

T4 Grinding disc – change position (press button for

2 secs.)

T5 Back one level

T10

b c d e

Description of display symbols:

a Software version display on the Autocut computer

b Current position in cross movement

(only indicator function)

= to the right

= to the left

= park position

= sharpening position

+ = maximum position

c Current position in longitudinal movement

(only indicator function)

= extend

= retract

= park position

d Current position of sharpening equipment

(only indicator function)

= extend

= retract

= park position

+ = sharpening position

e Number of blade actually being sharpened

(only indicator function)

f Panel for error messages

Note:

If the automatic

blade sharpening

cycle is started,

then no other

function can be

carried out at this

time!

Note:

Press key for 2

seconds:

An audio signal

sounds as soon

as the function

starts.

1600_GB-BEDIENUNG-AUTOCUT_548

OPERATION

- 8 -

Power control

Blade sharpening menu

b c d e

T1 T2 T3 T4

Description of display symbols:

a Software version display on the Autocut computer

b Current position in cross movement

(only indicator function)

= to the right

= to the left

= park position

= sharpening position

+ = Maximum position

c Current position in longitudinal movement

(only indicator function)

= extend

= retract

= park position

d Current position of sharpening equipment

(only indicator function)

= extend

= retract

= park position

+ = sharpening position

e Number of blade actually being sharpened

(only indicator function)

f Panel for error messages

g Indicator for set sharpening cycles

1...10 = no. of sharpening cycles

11 = continuously

Use the "Plus" and/or "Minus" keys to set

the number of sharpening cycles.

h Sharpening cycles counter (resettable)

i Sharpening cycles counter total (not resettable)

Note: Push stop key to interrupt the

automatic sharpening cycle.

Meaning of the keys:

Grinding disc – change position (press

button for 2 secs.)

Delete to reset the sharpening cycle

counter

Fade in other keys.

Park position

(press button for 2 secs.)

Finish sharpening – blade sharpening unit

returns to park position.

Back one level.

Note!

If the automatic

blade sharpening

cycle is started,

then no other

function can be

carried out at this

time!

Note:

Press key for 2

seconds:

An audible signal

sounds as soon

as the function

starts.

1600_GB-BEDIENUNG-AUTOCUT_548

OPERATION

- 9 -

Starting the AustocutJUMBO

Press both keys simultaneously for at least 3 secs.

Starting the Autocut (TORRO)

Press both keys simultaneously for at least 3 secs.

1600_GB-OPERATION-AUTOCUT_548

- 10 -

OPERATION

Starting sharpening

Beware!

FIRE DANGER!

There should be no inflammable materials

in the immediate vicinity of the blade

sharpening equipment. (e.g. do not

sharpen in the barn!)

Be advised!

FIRE DANGER!

Only sharpen under constant supervision!

The supervisor must be familiar with the

use of the fire extinguisher secured to

the trailer, and must use it correctly and

immediately in the event of fire.

Be advised!

Ensure that there is nobody in the hazard

area before operating the automatic

blade sharpening device. Hydraulically

powered components of sharpening

device can cause severe crush injuries!

The hazard area is the area under the

trailer between drawbar and axles!

The following conditions are required for

sharpening:

- Remove all easily inflammable materials from the area

surrounding the trailer.

- The trailer, including all supply lines, is coupled to the

tractor!

- The tractor has been started and secured against rolling!

- The trailer is empty!

- The trailer is standing on firm ground!

- Remove protective paint from new blades before grinding!

- Only for Jumbo:

The blade-locking system lever (H) is engaged in the

working position (=> secure hold on the individual blades).

Pos. 1

JUMBO:

Note!

Keep in mind the

minimum hydrau-

lic oil temperature

of 30°C during

cold weather or

prior to sharpen-

ing start! If neces-

sary, turn scraper

floor on briefly.

Note:

If the sharpening

cycle is set to

"Continuous

run" (11), then

the sharpening

procedure is to be

stopped using the

"Stop" key!

Automatic blade sharpening can be started as

soon as all the preconditions have been fulfilled:

1) Swivel out the cutter bar using the external cutting unit

key.

2) The sharpening procedure is started by simultaneously

pressing the two external cutting unit keys for 3 seconds

(also see sticker under the external cutting unit keys).

495.847

START - AUTOCUT

1600_GB-OPERATION-AUTOCUT_548

OPERATION

- 11 -

Sharpening procedure sequence:

Note!

After the end of the

automatic sharp-

ening procedure,

the cutter bar is

to be swivelled in

manually using

the external cut-

ting unit keys or

the control panel.

1) Swivel out cutter bar using the external cutting unit key.

For Torro: As soon as the cutting unit swings out, the

scraper swings out as well.

2) Start procedure.

3) The sharpening device swings into working position.

4) Refer to the lateral and traverse axle of the sharpening

device.

5) The sharpening procedure is started. The blade counting

sensor positions the sharpening disc at the blade, it

then extends and is pressed onto the blade via further

sensors. After sharpening is completed, sharpening disc

is positioned at next blade.

JUMBO:

Note

If required adjust the blade sharpening

pressure, see Chapter "Self-help, change

contact pressure".

6) The automatic sharpening procedure is finished when

the set number of cycles has been completed and the

sharpening device is in park position.

Only for Jumbo: automatic sharpening is finished when

the dirt deflector is also swung in.

7) Manually retract cutting unit

TORRO:

1600_GB-OPERATION-AUTOCUT_548

OPERATION

- 12 -

The automatic sharpening procedure can be

stopped at any time using the control panel:

ISOBUS Terminal

Press key in the blade sharpening menu.

The current blade is finished being sharpened.

The sharpening device then travels to park position.

Power control

Press key in the Knife grinding menu.

The current blade is finished being sharpened.

The sharpening device then travels to park position.

Stopping a sharpening procedure

Note!

After the end of the

automatic sharp-

ening procedure,

the cutter bar is

to be swivelled in

manually using

the external cut-

ting unit keys or

the control panel.

Swing cutter bar out laterally (only Jumbo)

So that the cutter bar can be swung out laterally, the au-

tomatic blade sharpening device hydraulic block must be

swivelled up.

- Release the hydraulic block (1) locking mechanism.

- Raise hydraulic block and engage.

Note:

Press key for 2

seconds:

A signal tone

sounds as soon

as the function

starts.

The automatic sharpening procedure can be

stopped at any time in an emergency using one

of the two EMERGENCY OFF keys:

- The sharpening device stops immediately if one of

the two EMERGENCY OFF keys is pressed. The

sharpening device remains in its current position.

Once the emergency situation has been cleared, the

sharpening device is to be moved to the park or basic

position as follows :

- Release EMERGENCY OFF key.

Press key in the blade sharpening menu.

The sharpening device travels to park position.

1600_GB-SERVICE-AUTOCUT_548

- 13 -

SERVICE

Manual activation of on-off valves

In cases of a malfunction or servicing, the longitudinal

and transverse movement of the sharpening axle, and the

in-out swivelling of the grinding device and dirt deflector

can be manually controlled using the on-off valves of the

blade-sharpening unit's hydraulic block. The following

prerequisites must be met beforehand:

1. Press the emergency off key.

2. Press the external cutting unit key [OFF] for at least 5

seconds to activate the oil flow. Press and hold button

down for as long as control of blade-sharpening unit

via the valves is required.

Be advised!

Before operating

the the automatic

blade-sharpening

unit manual on-off

valves, ensure

that there is no-

body in sharpen-

ing unit danger

area. Hydraulical-

ly driven com-

ponents of the

sharpening unit

can cause severe

crush injuries!

The hazard area is

the area under the

trailer between

drawbar and

axles!

1 2 3

Note:

Rings are attached to the on-off valves to

make manual operation easier.

Crosswise movement of sharpening axle

- to the right:

Lift valve (1) and activate pressure in the hydraulic