Pottinger EUROPROFI 5010 D COMBILINE Operating instructions

Type
Operating instructions

This manual is also suitable for

1674.en-GB.80Y.0
Original Operating Instructions
Self-loading trailers
EUROPROFI 5010 L / D COMBILINE
1674
Chassis No. + 000393
Technical alterations
As we are constantly developing our products, there may be deviations between these docu-
ments and the implement. Therefore no claims may be derived from the data, illustrations
and descriptions. Please contact your Specialist Service Centre for any binding information
about specific features of your machine.
Legal notes
Please note that only the operating instructions written in German constitute the original op-
erating instructions regarding EU Directive 2006/42/EC. Operating instructions in all other
languages are translations of the original operating instructions written in German.
We would ask you to please understand that changes to the scope of supply with regard to
form, equipment and technical specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written appro-
val of PÖTTINGER Landtechnik GmbH.
All rights according to copyright law are expressly reserved by PÖTTINGER Landtechnik
GmbH.
© PÖTTINGER Landtechnik GmbH
MyPÖTTINGER – Simple. Anytime. Anywhere.
Scan QR code on identification plate with Smartphone / tablet or type in www.mypoet-
tinger.com on the Internet.
Spare parts lists can be obtained exclusively via MyPÖTTINGER.
Individual information, such as operating instructions and maintenance information for
your machines, is available on MyPÖTTINGER in "My Machines" at any time after regis-
tration.
2 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Dear Customer,
"Quality pays for itself." That is why we apply the highest quality standards to our products,
which are permanently monitored by our in-house quality management team and our man-
agement board. Because the safety, trouble-free functionality, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
These Operating Instructions are intended to make it easier for you to familiarise yourself
with your machine and to clearly advise you on the safe and correct handling of the machine,
as well as its care and maintenance. So, please take some time to read these instructions.
These Operating Instructions are a part of the machine. They are to be kept in a suitable
place and be accessible to personnel at any time throughout the entire service life of the ma-
chine. Instructions based on existing national regulations on accident prevention, road traffic
regulations and environmental protection are to be supplemented.
Any persons commissioned with the operation, maintenance or transport of the machine
must read and understand these instructions prior to starting work, particularly the safety in-
formation. If these instructions are not observed, the warranty claim will be forfeited.
If there are any questions regarding the contents of these Operating Instructions or further
questions regarding the machine, contact your PÖTTINGER service partner.
Ensure correct machine operational and road safety, and reliability through timely and metic-
ulous care and maintenance, according to the specified maintenance intervals.
Use only original spare parts or spare parts and accessories that are approved by PÖTTING-
ER Landtechnik GmbH. Only the original spare parts approved by us have been tested by us
and therefore have the appropriate prerequisites for use in your machine. The use of any un-
approved parts forfeits any warranty claim. Even after the warranty period has expired we
recommend the use of genuine replacement parts in order to ensure the continuous perform-
ance of the machine.
Product liability legislation obliges the manufacturer and the authorised dealer to issue In-
structions when selling implements and to instruct customers in the use with reference to the
safety, operating and maintenance regulations. Confirmation in the form of a Declaration of
Transfer is required to verify that the implement and Instructions have been transferred cor-
rectly. The handover declaration is completed electronically by the dealer.
For the purposes of the Product Liability Act, every self-employed person and farmer is an
entrepreneur. Entrepreneurial property damage under the terms of the Product Liability Act is
therefore excluded from liability by PÖTTINGER. Property damage under the terms of the
Product Liability Act is damage caused by a machine, but not to it.
The operating instructions are part of the machine, therefore pass them on to any new owner
when transferring the machine. Instruct the new owner and make them aware of the regula-
tions mentioned.
Your PÖTTINGER service team wishes you every success.
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 3
Representation conventions
This section contains explanations for a better understanding of the illustrations, safety and
warning notes and textual descriptions used in these operating instructions.
Safety instructions / warnings
Safety instructions of a general nature are always placed at the beginning of a section. They
warn of dangers that may occur during machine operation or when preparing to work on the
machine. Warnings alert to hazards that may occur directly during an operation or work step
on the machine. Warnings are listed together with the relevant procedures / work steps in the
written instructions.
Safety instructions and warnings are presented as follows:
DANGER
If you do not follow the instructions in a text section with this marking, there is a risk
of fatal or life-threatening injury.
All instructions in such text sections must be followed!
WARNING
If you do not follow the instructions in a text section with this marking, there is a risk
of severe injury.
All instructions in such text sections must be followed!
CAUTION
If you do not follow the instructions in a text section with this marking, there is a risk
of injury.
All instructions in such text sections must be followed!
NOTICE
If you do not follow the instructions in a text section with this marking, there is a risk
of damage to property.
All instructions in such text sections must be followed!
TIP
Text sections marked in this way contain recommendations and advice for handling the ma-
chine.
ENVIRONMENT
Text sections marked in this way contain advice on the subject of environmental protection.
Directions
Directions (such as left, right, front, rear) are given based on the normal "working travel direc-
tion" of the machine.
4 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Orientation information for an illustration of a machine detail refers to this illustration only,
and is only to be understood as relative to the direction of travel in certain cases. The mean-
ing of the orientation information (if required) is clearly evident from the accompanying text.
Designations
These operating instructions designate the interchangeable equipment for agricultural vehi-
cles (in line with the EU Directive 2006/42/EC) as machine.
Vehicles intended to drive the existing machine are designated as tractor.
Equipment designated as optional is available only for certain machine models or only in
certain countries.
Protective goggles, work gloves, safety shoes, tight fitting, long work clothing, hair nets in the
case of long hair, hearing protection as well as suitable equipment to protect against seed
treatment dusts (such as dust masks etc.) are designated as personal protective equip-
ment. The complete selection of suitable personal protective equipment for the respective
purpose remains the responsibility of the machine operator.
Cross-references
Cross-references to another location in the operating instructions or another document are
provided in the text, specifying the chapter and subchapter, or section. The naming of sub-
chapters or sections is in inverted commas. (Example: Check all screws on the machine for
tightness. See "Tightening torques" on page xxx). A subchapter and/or section can be found
in the document via an entry in the table of contents.
Action steps
An arrow or sequential numbering indicates action steps you should take.
A black bordered, indented arrow or sequential, indented numbering indicates intermedi-
ate results or intermediate steps that should be performed.
Illustrations
Illustrations may differ in detail to your machine and should only be considered as a principle
diagram/symbol illustration.
Use of colours
Illustrations in the printed document provided by PÖTTINGER Landtechnik GmbH are shown
only in grey scale or black and white.
Illustrations in electronically distributable documents (PDF) are displayed in colour also and
can be printed out in colour if required.
Use of symbols
Illustrations may contain additional symbols, arrows and other lines that serve to improve the
comprehensibility of the image content or are intended to draw attention to a specific area of
the image.
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 5
Instructions for product handover
Please verify the listed items in accordance with the product liability obligation
Please place a cross where appropriate.
Machine checked according to delivery note. All packaged parts removed, all safety
equipment, cardan shaft and operating equipment is present.
Machine operation, commissioning and maintenance discussed with and explained
to the clients using the operational instructions.
Tyre air pressure verified.
Tightness of wheel nuts verified.
The correct p.t.o. speed and direction of rotation pointed out.
Adaptation to tractor completed; three point adjustment, drawbar height, handbrake
lever installed in tractor cab, forced steering linkage adjusted, compatibility of all
necessary electrical, hydraulic and pneumatic connectors to tractor checked and
established.
Cardan shaft correctly cut to length.
Test run of all machine functions in addition to parking brake and operating brake
completed and no defects noted.
Function explanation during test run.
Pivoting to transport and working position explained.
Information regarding optional equipment provided.
The importance of reading the operating instructions has been pointed out.
Confirmation is required to prove that the machine and the operating instructions have been
properly handed over. For this purpose you have received a confirmation e-mail from PÖT-
TINGER. If you have not received this mail, please contact your local dealer. Your dealer can
fill in the handover declaration online.
Austria
PÖTTINGER Landtechnik GmbH
Industriegelände 1
4710 Grieskirchen
Phone+43 7248 600-0
Fax+43 7248 600-2513
6 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Index of changes
Date Index Amendment reason Amended chapter
54
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 7
Transport safeguards set up in the factory
Transport safeguard electronic positive steering.............................................................. 17
Factory standard tightening torques
Tightening torque.............................................................................................................. 19
Design and function
Functional elements.......................................................................................................... 20
Accessories included in the scope of delivery................................................................... 22
Upgrade program.............................................................................................................. 22
At a glance
Identification...................................................................................................................... 23
Type plate.................................................................................................................... 23
Description
Declaration of Conformity.................................................................................................. 25
Intended use..................................................................................................................... 26
Non-intended useage........................................................................................................ 26
Technical data
Technical data................................................................................................................... 27
Tyres — chassis.......................................................................................................... 28
Attachment.................................................................................................................. 29
Noise emission............................................................................................................ 29
Safety and the environment
Safety advice..................................................................................................................... 31
Personnel qualification...................................................................................................... 31
Performing maintenance work.......................................................................................... 31
Organisational measures.................................................................................................. 31
Maintaining operational safety.......................................................................................... 32
Special hazards................................................................................................................. 33
Operational danger area................................................................................................... 35
Warning signs................................................................................................................... 35
Contents
8 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Traffic safety equipment.................................................................................................... 42
Parking brake.................................................................................................................... 45
Handling hazardous substances....................................................................................... 46
Fuel efficiency and soil protection..................................................................................... 46
Disposal of the machine.................................................................................................... 47
Technical data
POWER CONTROL Terminal........................................................................................... 49
EXPERT 75 Terminal........................................................................................................ 49
Terminal CCI 1200............................................................................................................ 50
Control terminal operation
Terminal overview............................................................................................................. 51
EXPERT 75 Terminal overview......................................................................................... 51
Input keypad................................................................................................................ 51
CCI 1200 Terminal overview............................................................................................. 53
OPERATION: Control with LS hydraulics (PROFILINE variant)....................................... 54
ISOBUS operation....................................................................................................... 54
Input masks....................................................................................................................... 54
Terminal on /off - "START" menu................................................................................ 54
“WORK” menu selection (operating mode)....................................................................... 57
Operation: Kombi menu.................................................................................................... 65
Operation: Unloading........................................................................................................ 66
Automatic unloading.......................................................................................................... 67
Operation: Transport menu............................................................................................... 70
Operation: Front cover...................................................................................................... 70
"Set" menu selection................................................................................................... 71
Select "Set" menu and "Automatic unloading" submenu.................................................. 73
Select "Set" menu and "Pivoting drawbar" submenu........................................................ 74
Select "Set" menu and "Pick-up" submenu....................................................................... 76
Select "Set" menu and "Autotast" submenu...................................................................... 77
Select "Set" menu and "Work lighting" submenu.............................................................. 78
Select "Set" menu and "Cross conveyor belt" submenu................................................... 81
Select "Set" menu and "Steering axle" submenu.............................................................. 83
Select "Set" menu and "Scraper floor" submenu.............................................................. 84
Service menu............................................................................................................... 86
Select "DATA" menu................................................................................................... 89
Contents
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 9
Select "TEST" menu.................................................................................................... 90
Select "Pivoting drawbar voltage levels" submenu........................................................... 93
Select "Cutting unit voltage levels" submenu.................................................................... 95
Select "scraper floor voltage levels" submenu.................................................................. 97
Select "Voltage values / drive speed" submenu................................................................ 98
Select "ECO voltage values" submenu............................................................................. 100
Open the “Error list” menu................................................................................................. 101
Select "CAN voltage values" submenu............................................................................. 111
Select "Valve power supply values" submenu.................................................................. 113
Select "State" submenu.................................................................................................... 114
Select "Config" menu................................................................................................... 116
Select "Config Code" menu............................................................................................... 121
Select "Calibrate drawbar position" menu......................................................................... 122
Select "Calibrate scraper floor" menu............................................................................... 124
Select "Calibrate CAL2" menu.......................................................................................... 126
Isobus "Auxiliary" function (AUX)................................................................................ 128
Valves / cover / auxiliary equipment
Side protection / front protection operation....................................................................... 131
Loading compartment door (option).................................................................................. 134
Support stand operation.................................................................................................... 138
Operation
Initial operation.................................................................................................................. 141
Adjusting the tractor-trailer coupling............................................................................ 141
Tractor ballast.............................................................................................................. 142
Determine the required tractor ballast weights using the weighing method...................... 143
Determine the required tractor ballast weights using calculation...................................... 145
Electronically controlled positive steering.................................................................... 146
Adapting the tractor hydraulics.................................................................................... 146
Activating an articulated shaft...................................................................................... 147
Emergency-brake adjustment bolt position (hydraulic single pipe brake H1L)............ 150
Breakaway cable attachment (emergency brake valve hydraulic single pipe brake
H1L)............................................................................................................................. 150
Adjustment / conversion.................................................................................................... 152
Positive steering.......................................................................................................... 153
Collision guard.................................................................................................................. 153
Fit forced steering ball coupling (Ø 50) on the tractor....................................................... 154
Contents
10 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Filling the hydraulic positive steering cylinder/reservoir.................................................... 155
Adjusting hydraulic positive steering................................................................................. 156
Pick-up......................................................................................................................... 157
Pick-up sensing roller (option)........................................................................................... 157
Adjusting the pick-up......................................................................................................... 159
Pick-up hydraulic relief...................................................................................................... 161
Pick-up mechanical relief.................................................................................................. 163
Setup and front covers................................................................................................ 164
Hose holder....................................................................................................................... 164
Front flap adjustment........................................................................................................ 166
Roof ropes......................................................................................................................... 168
Pressing channel cover (option)........................................................................................ 171
Telescopic tailgate strut setting (OPTION Profiline "L").................................................... 173
Telescopic tailgate strut setting......................................................................................... 174
Hydraulic "wide cross conveyor belt" work position / transport position............................ 178
Unloading variants with dosing rollers............................................................................... 180
Beater rotor pretension (full level sensor)......................................................................... 186
Tailgate closing pressure (only with variant "L")............................................................... 187
Pivoting drawbar height loading operation adjustment................................................ 189
Pivoting drawbar vibration damping............................................................................ 192
Coupling............................................................................................................................ 194
Cutting unit locking mechanism check........................................................................ 195
Attach drawbar............................................................................................................ 195
Installing hydraulic positive steering.................................................................................. 197
Installing electronic positive steering................................................................................. 198
Air pressure - braking system (Option)........................................................................ 199
Hydraulic brakes.......................................................................................................... 201
Attaching cardan shaft................................................................................................. 203
Cardan shaft operating limits............................................................................................ 204
Load sensing valve adjustment................................................................................... 204
Connect hydraulic hoses................................................................................................... 205
Connect cables............................................................................................................ 208
Fitting the operating terminal....................................................................................... 208
Connect the tractor terminal........................................................................................ 209
Work assignment.............................................................................................................. 209
Emergency brake valve Hydraulic brake .................................................................... 210
Manual load matching valve setting (hydraulic brake)................................................. 210
Permissible cardan shaft angle................................................................................... 211
Contents
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 11
Trailing steering axle operation................................................................................... 212
Driving with a pivoted drawbar.................................................................................... 212
Tailgate operation........................................................................................................ 212
Cutting unit operation.................................................................................................. 213
Loading procedure....................................................................................................... 214
Loading procedure general tips......................................................................................... 214
Loading process (via pick-up)........................................................................................... 214
Unloading procedure................................................................................................... 217
External keypad (rear operation, option)........................................................................... 217
Cross conveyor belt unloading and hydraulic internal supply........................................... 220
Unloading procedure......................................................................................................... 220
Unloading without beater rotors........................................................................................ 222
Put machine out of operation at end of season................................................................. 223
Switching off the machine............................................................................................ 223
Uncoupling........................................................................................................................ 224
Uncouple the cardan shaft........................................................................................... 225
Removing the operating terminal................................................................................. 225
Disconnect the hydraulic hoses................................................................................... 226
Uncouple the dual-phase brake system H2L............................................................... 226
Disconnect air brake system connecting lines............................................................. 227
Uncouple the machine from the tractor....................................................................... 227
Attach anti-theft device................................................................................................ 228
Maintenance
Maintain operational readiness......................................................................................... 229
General tips....................................................................................................................... 230
Lifting jack lifting points..................................................................................................... 231
Trailer brake valve quick release position (air brake)........................................................ 231
Oil filling, oil drainage and oil level control plugs............................................................... 232
Cardan shaft...................................................................................................................... 235
Overview of maintenance work on axles and wheels....................................................... 236
Maintenance based on actual condition
Fold / swing out knife bar.................................................................................................. 238
Knives............................................................................................................................... 241
Manually sharpen cutter.................................................................................................... 245
Setting mechanism for knife bar to swing out................................................................... 245
Contents
12 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Adjust the cutter bar swivel arm stop................................................................................ 247
Adjust knife bar................................................................................................................. 247
Clean the cutter safety device........................................................................................... 248
Adjust cutter bar arresting hook stop screw...................................................................... 249
Checking/retensioning the scraper floor chains................................................................ 249
Hydraulic oil filter............................................................................................................... 251
Clean terminal................................................................................................................... 254
Replace press rotor scrapers............................................................................................ 254
Replace pick-up tines........................................................................................................ 256
Drawbar eye (option) wear check/replacement................................................................. 258
Internal hydraulic supply of cross conveyor belt drive....................................................... 259
Predetermined maintenance
Before every season......................................................................................................... 261
Top up the gear oil....................................................................................................... 261
Change gear oil........................................................................................................... 261
Checking/lubricating the traction coupling ball............................................................ 262
Check the cardan shaft cam clutch............................................................................. 263
Checking the friction clutch.......................................................................................... 263
Before every season and as needed................................................................................ 264
Check/adjust the hydraulic chassis (option)................................................................ 264
Before every season and then after every 40 hours......................................................... 266
Lubricate the pick-up drive chains............................................................................... 266
Daily maintenance............................................................................................................. 267
Check the brake hoses and hose couplings................................................................ 267
Draining the compressed air tank................................................................................ 268
Check/correct press gearbox seating.......................................................................... 269
Check/correct tyre pressures....................................................................................... 271
Check hydraulic system............................................................................................... 272
Check / change lighting / illuminants........................................................................... 273
Check / replace warning signs, warning triangles, warning sheets............................. 278
Initially after 10 hours, then every 200 hours.................................................................... 279
Lubricate support axle, underneath and sides............................................................. 279
Initially after 10 hours, then first loaded journey after tyre changes, then every
500 hours.......................................................................................................................... 280
Check / tighten wheel nuts.......................................................................................... 280
Initially after 10 hours, then every 500 hours or every six months.................................... 281
Check screws on bogey chassis................................................................................. 281
Contents
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 13
Check bogey chassis spring tension housing bearing pin........................................... 282
Initially after 10 hours, then every 500 hours.................................................................... 282
Check hydraulic chassis spring bolts........................................................................... 282
1x per mounth................................................................................................................... 283
Drawbar eye (option) wear check/replacement........................................................... 283
Middle of the season......................................................................................................... 284
Check the gear oil fill level........................................................................................... 284
Every 40 hours.................................................................................................................. 285
Lubricate steering axles steering arm bearing............................................................. 285
Initially after 100 hours, then every 500 hours or every 2 years....................................... 286
Cross conveyor belt internal supply, change hydraulic oil / filter................................. 286
Every 200 hours................................................................................................................ 287
Check the brake linings............................................................................................... 287
Lubricate steering axle locking mechanism cylinder head.......................................... 288
Lubricate hydraulic chassis damping cylinder............................................................. 288
Check the knife spacing to the rotor............................................................................ 289
Check knife release torque.......................................................................................... 289
Check knife bearing shaft............................................................................................ 291
Check / correct scraper distance................................................................................. 292
Every 200 hours and after more than 3 months stationary............................................... 295
Lubricate bearings of brake shafts inside and outside................................................ 295
Check standard brake linkage adjuster....................................................................... 296
Every 500 operating hours or annually............................................................................. 297
Check hydraulic chassis damping cylinder.................................................................. 297
Check the hydraulic/chassis spring connection........................................................... 298
Check adjustment of automatic brake linkage adjuster............................................... 298
Check the function of the automatic brake linkage adjuster........................................ 299
Lubricate standard brake linkage adjuster................................................................... 299
Every 500 hours or annually and after replacing brake linings......................................... 300
Lubricate automatic linkage adjuster........................................................................... 300
Check hubcap fitting.................................................................................................... 301
Check wheel hub bearing play.................................................................................... 301
Every 1000 hours or annually and after replacing brake linings....................................... 304
Replace chassis wheel hub bearing grease................................................................ 304
Every 40 loads.................................................................................................................. 307
Lubricate the dosing roller drive chains....................................................................... 307
Every 80 loads.................................................................................................................. 309
Lubricate press rotor.................................................................................................... 309
Contents
14 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Annually............................................................................................................................ 309
Check/correct adjustment of sensors.......................................................................... 309
After every season (winter storage).................................................................................. 315
Clean and protect the machine.................................................................................... 315
Remove any deposits in the frame profile................................................................... 316
Check the screw connections of the frame and axle bridge........................................ 317
Check/adjust wheel brake cylinder piston stroke (air brake)....................................... 318
Every 4 years.................................................................................................................... 319
Check and adjust hydraulic pressure accumulator...................................................... 319
Every 6 years.................................................................................................................... 320
Replace hydraulic hoses............................................................................................. 320
Lubrication charts.............................................................................................................. 320
Operating materials
Equipment specification.................................................................................................... 325
Operating materials and filling quantities.......................................................................... 325
Help and advice
Cardan shaft cam clutch coupling operation..................................................................... 327
Dosing unit cam clutch...................................................................................................... 327
What to do if...................................................................................................................... 327
Lighting........................................................................................................................ 328
Sensor troubleshooting................................................................................................ 329
Pick-up angle sensors....................................................................................................... 329
Feeler wheel sensors Pick-up Super Large 2360............................................................. 330
Hydraulics emergency actuation................................................................................. 331
Electronic positive steering.......................................................................................... 333
Electronic positive steering emergency operation....................................................... 334
Read out the event recorder........................................................................................ 336
Steering computer error code list................................................................................ 336
Machine monitoring alarm messages.......................................................................... 372
Hydraulic controlled steering emergency operation.................................................... 374
Malfunctions/causes/remedies.................................................................................... 376
ALB Regulator............................................................................................................. 378
Reset machine and braking force / manual regulator (H2L + H1L)............................. 379
Dual-phase brake: Release the emergency brake (in tension)................................... 379
Dual-phase brake: Release the emergency brake (on uncoupled tractor).................. 380
Contents
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 15
Supplement to USA / CANADA operating instructions
Warning signs, GB / USA / CANADA................................................................................ 382
Secure load towing............................................................................................................ 389
Contents
16 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Transport safeguard electronic positive steering
On delivery of the machine from the factory, the shut-off valves on the hydraulic block of the
electronic positive steering are closed.
This locks the steering axles. This allows the machine to be manoeuvred without hitching to
a tractor.
Tridem axles: Shut-off valves 1 / 2 / 3 / 4 of the steering axles in the transport safeguard po-
sition (= closed)
Tandem axles: Shut-off valves 5 / 6 of the steering axles in the transport safeguard position
(= closed)
Transport safeguards set up in the factory
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 17
Prerequisite
Machine must be standing on level, stable ground and secured against rolling.
Tractor motor turned off, ignition key removed and stored.
Implementation
TIP
The shut-off valves are located above the first axle of the chassis.
Open the shut-off valve as shown below.
Tridem axles: Shut-off valves 1 / 2 / 3 / 4 of the steering axles in operating position (= open)
Tandem axles: Shut-off valves 5 / 6 of the steering axles in operating position (= open)
Transport safeguards set up in the factory
18 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
Tightening torque
This factory standard applies to all metric bolts for which no special tightening torque is
specified in the drawing/manual. The relevant grade is visible on the bolt head.
The values given are nominal and are valid for a head friction rate of IJ=0.14 and a
thread friction of IJ=0.125 Slight tensioning force differences can exist through differing
friction rates. The values given are to be kept to a tolerance of ± 10%.
By using the given tightening torque and the existing friction rate used, then up to 90%
of the minimum yield strength of the bolt material is used in accordance with DIN ISO
898 .
If a specific tightening torque is given for a bolt connection, then all these bolt connec-
tions are to be tightened to the specified tightening torque using a torque wrench.
Metric thread Grade 8.8 Grade 10.9
Tightening tor-
que Tensioning force Tightening tor-
que Tensioning force
M 4 3,1 Nm 4000 N 4,4 Nm 5700 N
M 5 6,2 Nm 6600 N 8,7 Nm 9300 N
M 6 10,5 Nm 9300 N 15 Nm 13000 N
M 8 25 Nm 17000 N 36 Nm 24000 N
M 10 50 Nm 27000 N 70 Nm 38000 N
M 12 86 Nm 39500 N 121 Nm 56000 N
M 14 135 Nm 54000 N 195 Nm 76000 N
M 16 215 Nm 75000 N 300 Nm 105000 N
M 20 410 Nm 117000 N 580 Nm 164000 N
M 24 710 Nm 168000 N 1000 Nm 237000 N
M 30 1400 Nm 270000 N 2000 Nm 380000 N
M 8 x 1 27 Nm 18700 N 38 Nm 26500 N
M 10 x 1.25 53 Nm 29000 N 74 Nm 41000 N
M 12 x 1.25 95 Nm 44500 N 130 Nm 63000 N
M 14 x 1.5 150 Nm 60000 N 210 Nm 85000 N
M 16 x 1.5 230 Nm 81000 N 320 Nm 115000 N
M 20 x 1.5 460 Nm 134000 N 650 Nm 189000 N
M 24 x 2 780 Nm 188000 N 1090 Nm 265000 N
Factory standard tightening torques
1674.en-GB.80Y.0 Original Operating Instructions EUROPROFI 5010 L / D COMBILINE | 19
Functional elements
Designation and function
Pos. Element Function
1 Pivoting drawbar Hydraulically actuated. Attaching to tractor and setting
the machine height.
2 Support stand Manually actuated. Parking the machine on a level and
load-bearing surface.
3 Pick up The pick-up adapts to the uneven ground due to the
flexible suspension and allows the crop to be picked up
quickly and cleanly from the field and transferred to the
rotor and cutting unit
4Cutting unit Shredding of the crop. Cutter replacement via quick-
change cutter holder.
5 Parking brake Secure the machine against rolling.
6 Scraper floor Hydraulically actuated. Conveys the loaded material
during loading and unloading with selectable speed.
7 Cross conveyor belt (op-
tion)
Hydraulically actuated. Sideways unloading together
with beater rotors. Unlading side can be selected via the
control.
8 Tailgate Hydraulically actuated. Own operation mode for cross
conveyor belt operation.
9 Beater rotors (option) Optionally with 2 or 3 rollers.
10 All-steel structure Especially for crops with high specified weight such as
chopped maize.
11 Front cover Hydraulically folding with Combiline for transfer of chop-
ped material directly from the shredder "Fill level meas-
urement / control for automatic loading system" by load
pressure with Profiline.
With
out
pos.
Positive steering Coupled to the tractor by means of ball coupling.
Mechanical-hydraulic The steering movement is trans-
ferred, via a linkage on the drawbar and hydraulic mas-
ter and slave cylinders, directly to the steering axle.
Electro-hydraulic (option) The steering movement is
transferred, via a linkage on the drawbar and the angle
sensor, and the detected steering angle is forwarded to
the steering computer. The steering computer controls
the hydraulic pressure supply to the steering cylinders
and therefore the steering movement of the wheels on
the steering axles.
Design and function
20 | Original Operating Instructions EUROPROFI 5010 L / D COMBILINE 1674.en-GB.80Y.0
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Pottinger EUROPROFI 5010 D COMBILINE Operating instructions

Type
Operating instructions
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