Pottinger JUMBO 6010 D COMBILINE Operating instructions

Operator‘s manual

Translation of the original Operating Manual

Nr.

99+5481.EN.80T.0

Silage trailer

JUMBO 6010 L/D

Combiline

(Type 5491 :

+ . . 01178

)

JUMBO 6610 L/D

Combiline

(Type 5481 :

+ . . 01289

)

JUMBO 7210 L/D

Combiline

(Type 5501 :

+ . . 01369

)

JUMBO 10010 L/D

Combiline

(Type 5551 :

+ . . 01120

)

1500_GB-PAGE 2

Product liability, information obligation

Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to

instruct

the customer on the operation, safety and maintenance regulations governing the machine.

A confirmation is required to verify that the machine and operating instructions have been handed over correctly.

For this purpose

- Document A

is to be signed and returned to Pöttinger or via the internet to www.poettinger.at

- Document B

remains with the specialist dealer handing over the machine.

- The customer receives document C

.

For the purposes of product liability law, every farmer is an entrepreneur.

In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and

an

excess (500 euros) exists for this liability.

Corporate damage to property within the terms of the product liability law is excluded from this liability.

Be advised!

The operating instructions must also be handed over with an

y subsequent machine sale or transfer and the transferee

must be instructed in the regulations stated.

Pöttinger - Trust creates Af



nity - since 1871



"Quality pays for itself." Therefore we apply the highest quality st

andards to our products which are constantly monitored by o

ur

in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute

reliability of our machines in operation are the core competencies for which we stand.

There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no

claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any bind

ing

information about specific features of your machine.

We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical

specifications are possible at any time.

Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik Gm

bH.

All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.

Refer to PÖTPRO for additional information about your machine:

Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal

.

Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro

And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

Dokument

D

GB-0600 Dokum D Anhänger

- 3

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

❑

Machine checked according to delivery note. All attached

parts removed. All safety equipment, drive shaft and

operating devices at hand.

❑

Operation and maintenance of machine and/or implement

according to operating instructions explained to the

customer.

❑

Tyres checked re. correct pressure.

❑

Wheel nuts checked re. tightness.

❑

Drive shaft cut to correct lenght.

❑

Correct power-take-off speed indicated.

❑

Mechanical functions (opening of rear gate, pivoting

of cutting mechanism out/in, etc.) demonstrated and

explained.

❑

Removing and mounting of knives explained.

❑

Electrical connection to tractor established and checked

re. correct supply (54 g connected). Note references in

operating manual.

❑

Fitting to tractor carried out: hight of drawbar adjusted,

brake cable installed, hand brake lever assembled in tractor

cabin.

Please check. X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR

PRO

DUCT DELIVERY

EN

Please check. X

❑

Function of electrical installation checked and explained.

❑

Hydraulic connection to tractor established and checked

re. correct supply.

❑

Hydraulic functions (drawbar, opening of rear gate, etc.)

demonstrated and explained.

❑

Handbrake and operating brake tested re. function.

❑

Trial run carried out and no defects found.

❑

Functions explained during trial run.

❑

Automatic on/off switch of loading mechanism checked.

❑

Pivoting in transporting and operating position explained.

❑

Information given re. optional extras.

❑

Absolute need to read the operating manual indicated.

In order to prove that the machine and the operating manual have been properly delivered, a con



rmation is necessary.



For this purpose please do the following:

- sign the

document A

and send it to the company Pöttinger or via the internet to www.poettinger.at

-

document B

stays with the specialist factory delivering the machine.

-

document C

stays with the customer.

- 4 -

1500_GB-INHALT_5481

TABLE OF CONTENTS

EN

Table of contents

Introduction ................................................................ 7

SYMBOLS USED

CE mark ..................................................................... 8

Safety hints: ............................................................... 8

Position of the warning signs ..................................... 9

WARNING SIGNS

PUTTING INTO OPERATION

General safety tips for using the trailer .....................11

Road travel tips for a Jumbo 10010

.......................... 12

Before starting work ................................................. 13

INITIAL COUPLING TO TRACTOR

Safety hints: ..............................................................14

Connecting hydraulic hoses ......................................14

Type of hydraulic connection ....................................14

Position for the closed hydraulic system and LS

.......14

Standard position for the open hydraulic system .... 15

Connect to tractor .................................................... 15

Adjust hose holder ................................................... 15

Cardan shaft ............................................................ 15

Adjust trailer coupling .............................................. 16

Vibration damping .................................................... 16

Adjust pivoting drawbar

............................................ 16

Locking the trailing front axle ................................... 18

Trailing steering axle operation ................................ 18

ADJUSTING THE DRAWBAR

Adjusting the drawbar .............................................. 19

Driving with a tipped drawbar .................................. 19

Traction coupling ball ............................................... 19

Adjusting the pivoting drawbar ................................. 19

SUPPORT LEG

Fold up support stand .............................................. 21

Fold in the support leg ............................................. 21

PICK-UP

General safety information ....................................... 22

Setting pick-up pivoting range .................................. 22

Adjusting pick-up relief ............................................. 22

Sensing roller (optional) ........................................... 23

Super Large 2360 Pick-up ..................................... 23

Scraper plate adjustment ......................................... 23

Super Large 2360 Pick-up ..................................... 23

Adjusting relief ......................................................... 23

Super Large 2360 Pick-up ...................................... 24

Sensors for swivel jockey wheels ........................... 24

Important cutter bar checks to be performed before

each operation ......................................................... 25

Knife release ............................................................ 25

Swinging cutter bar out to the side for

maintenance ........................................................... 26

Swivel in cutter beam ............................................... 28

Cutting unit operation

............................................... 29

Settings .................................................................... 30

Align the cutter bar ................................................... 31

Adjusting the cutters ................................................ 31

Checking the clearance from the blades to the press

rotor ......................................................................... 32

TAILGATE

Closing the tailgate .................................................. 33

Installation position of the hydraulic cylinder............ 33

DISCHARGE BEATERS

Safety advice ........................................................... 34

Removal of discharge beaters ................................. 34

Dismantling the third discharge beater (optional

equipment) ............................................................... 35

Scraper floor switching ............................................ 36

FRONT GATES

Folding positions for front grids ................................ 37

Operating the front gates ......................................... 37

Chaff operation – side loading ................................. 37

Silage wagon operation ........................................... 37

Chaff operation – loading from the front .................. 37

Cover plate for the press

1)

..................................... 38

EXTERNAL KEYPAD

General safety information: ...................................... 39

External keypad ....................................................... 39

POWER CONTROL

Terminal performance features .................................41

Initial start .................................................................41

Key assignment ....................................................... 42

Menu tree

................................................................. 43

General safety information ....................................... 44

Menus ...................................................................... 44

Hydraulically controlled cross conveyor ................... 50

Mechanical cross conveyor ...................................... 50

Diagnosis function ................................................... 68

Alarm messages ...................................................... 68

Monitoring alarms .................................................... 70

Electronic positive steering (EZL) - fault

messages ................................................................ 72

ISOBUS TERMINAL

Operation structure - trailer with ISOBUS solution....74

Before starting ......................................................... 75

General safety information ....................................... 75

Start menu .............................................................. 75

Basic settings menu

................................................. 76

Front flap menu ........................................................ 81

Loading menu .......................................................... 82

Unloading menu

...................................................... 84

Functional routine of automatic unloading without

cross conveyor ......................................................... 84

Cancelling the automatic unloading ......................... 85

Scraper floor menu .................................................. 85

Unloading menu with cross conveyor ...................... 86

Functional sequence of automatic unloading with

cross conveyor ......................................................... 87

Functional sequence with interruption / ending of

automatic unloading:

................................................ 87

Transport menu

........................................................ 88

SET menu ................................................................ 89

Configuration menu ................................................. 96

Test Menu ................................................................ 98

Data menu ............................................................. 100

Tips on dealing with faults ......................................101

Diagnosis menu ......................................................101

Monitoring alarms .................................................. 103

Electronic positive steering* (EZL) - error

notifications ............................................................ 105

Isobus "Auxiliary" function (AUX) ........................... 106

WIRELESS TERMINAL

General safety information ......................................107

Information for the retrofitting of the "Field operator" in

the implement .........................................................107

- 5 -

1500_GB-INHALT_5481

TABLE OF CONTENTS

EN

Maintenance instructions ........................................107

Connections ...........................................................107

Holder connection cable for ISOBUS cable

harness ...................................................................107

Installation in vehicle ............................................. 108

System menu ......................................................... 108

Wireless connection

............................................... 108

Info form - Bluetooth .............................................. 109

Test programme “Quality of wireless connection” .. 109

Battery status information .......................................110

Changing a defective battery .................................110

External charging adapter .......................................110

Retainer ..................................................................110

LOADING THE TRAILER

Loading procedure general .................................... 111

Pick-up setup .......................................................... 111

Deflector plate setup (52) .......................................112

Starting the loading process ...................................112

Bear in mind during loading! ...................................112

UNLOADING

Wagon unloading ....................................................113

Regulating equipment shut-off clutch (NS) .............113

Ending unloading ....................................................113

Safety advice ..........................................................114

General maintenance information ...........................114

Cleaning of machine parts ......................................114

MAINTENANCE

Parking in the open .................................................114

Winter storage.........................................................114

Cardans ..................................................................114

Hydraulic unit ..........................................................114

Gas container .........................................................115

Adjusting the brakes ...............................................115

Opening the side guard ..........................................115

Pick-up ....................................................................117

Super Large 2360 Pick-up drive chain ....................117

Baler .......................................................................117

Cutting unit

..............................................................118

Removing a scraper ............................................... 120

Transmission .......................................................... 120

Chains

.....................................................................121

Important! Check that gearing is seated firmly ..... 122

Towing eye wear 548.76.421.0

(optional extra) ....................................................... 122

Check 1x year ........................................................ 122

Setting measurement for sensors .......................... 123

Filter change ...........................................................124

Safety of the electric equipment .............................124

Disposal of old equipment ......................................124

Lifting points for lifting jacks ....................................124

Protecting the electrical system ............................. 125

Caring for electronic components .......................... 125

LOAD SECURING SYSTEM

General .................................................................. 126

Operation ............................................................... 126

Safety advice ......................................................... 126

Maintenance .......................................................... 126

Hydraulic diagram of the load safeguard ................127

AIR BRAKE SYSTEM

Before starting a trip ............................................. 128

Service and maintenance on the air brake unit ..... 128

Parking the wagon ................................................. 129

Moving a parked trailer .......................................... 130

EMERGENCY BRAKE VALVE

Emergency brake valve ..........................................131

HYDRAULIC CHASSIS

Setting and checking the hydraulic chassis .......... 133

General safety instructions: ................................... 135

Hydraulic positive steering: .................................... 135

Hitching to tractor ................................................... 135

Filling cylinder / tank .............................................. 135

Adjusting positive steering ..................................... 136

Operating position

.................................................. 136

Emergency operation

............................................. 136

Driving in reverse in emergency operation .............137

Electronic positive steering .....................................137

Hitching to the tractor ............................................. 138

Operation ............................................................... 138

Prior to first putting into service ............................. 138

Adapting the collision guards ................................. 139

ELECTRONIC POSITIVE STEERING

Electronic positive steering .....................................140

Hitching to tractor ....................................................140

Operation ................................................................141

Prior to initial operation ...........................................141

Menu structure of the on-board steering

computer. ................................................................142

Collision alarm .......................................................142

Emergency operation

..............................................144

Electronic positive steering components

.................145

Maintenance - safety information ............................146

Maintenance - overview ..........................................147

Maintenance - safety steering computer .................147

Maintenance - safety angle sensor .........................147

Maintenance - safety angle sensor trailer

coupling ..................................................................147

Maintenance - proportional hydraulic unit ...............147

Maintenance - steering cylinder and mechanical

link ..........................................................................148

Maintenance - pump, filter and tank .......................148

Malfunction safeguard ............................................148

Function ..................................................................148

Menu - main display ................................................149

Menu - event recorder (alarm memory) ................. 150

Steering computer - error list ..................................151

AXLES AND AXLE UNITS

General tips ............................................................197

Lubrication points

....................................................197

Maintenance work on wheels and brakes .............. 200

Maintenance work on the hydraulic running

gear

........................................................................ 202

Maintenance work on the BOOGIE running

gear

........................................................................ 203

LIFTING AXLE

General .................................................................. 205

Lift axle for tridem axle unit .................................... 205

ELECTRO-HYDRAULICS

Disruptions and remedies for electrical failures ..... 206

TECHNICAL DATA

Technical data ........................................................ 207

Position of type plate.............................................. 207

Use of the trailer as intended ................................. 208

Correct loading ...................................................... 208

- 6 -

1500_GB-INHALT_5481

TABLE OF CONTENTS

EN

WHEELS AND TYRES

Tightening torque ................................................... 209

Air pressure ........................................................... 209

SUPPLEMENT

General Notes .........................................................214

DRIVESHAFT

Attachment of the PTO drive shaft ..........................216

Use of PTO Drive Shaft ..........................................216

Permissible drive shaft angle ..................................216

Cam-type cut-out clutch ..........................................217

Removal of PTO Drive Shaft ...................................217

Maintenance ...........................................................218

Lubrication ..............................................................218

Lubrication chart .....................................................219

Lubrication plan - standard .................................... 220

Metering wheel ...................................................... 221

Super Large 2360 Pick-up .................................... 222

Chassis .................................................................. 223

Lubricants .............................................................. 224

HYDRAULICS PLAN JUMBO

Jumbo Profiline, Jumbo Combiline ........................ 227

Forced steering ...................................................... 228

Electronic positive steering (Tandem axle) ............ 229

Electronic positive steering (Tridem axle) .............. 230

AUTOCUT

AT A GLANCE

Layout and function

................................................ 232

Technical data ........................................................ 232

SAFETY HINTS

In general ............................................................... 233

Personnel qualification ........................................... 233

Definition of use ..................................................... 233

Organizational measures ....................................... 233

Adhering to operating safety .................................. 233

Carrying out maintenance work ............................. 234

Particular dangers

.................................................. 234

Hydraulics .............................................................. 234

OPERATION

ISO - implement control ......................................... 235

Blade sharpening menu ......................................... 235

Power control ......................................................... 236

Blade sharpening menu ......................................... 236

OPERATION

Starting sharpening ............................................... 237

Stopping a sharpening procedure .......................... 240

Swing cutter bar out laterally (only Jumbo) ............ 240

SERVICE

General safety information ......................................241

Manual activation of on-off valves...........................241

JUMBO: Electrical circuit diagram ......................... 242

Input diagram 8 bit job calculator Autocut -

JUMBO .................................................................. 242

Hydraulic plan - Jumbo autocut ............................. 244

TORRO: Electrical circuit diagram ......................... 245

Input diagram 8 bit job calculator Autocut -

TORRO

:

.......................................................... 245

Output diagram 8 bit job calculator Autocut -

TORRO .................................................................. 246

Hydraulic plan - Torro autocut .................................247

MAINTENANCE

General safety ....................................................... 248

Cleaning the knife grinder ...................................... 248

Greasing (only Jumbo) .......................................... 248

Changing grinding disc ......................................... 249

SELF-HELP

Troubleshooting ......................................................251

AT A GLANCE

Layout and function

................................................ 260

Technical data ........................................................ 260

CALIBRATION

In general ............................................................... 261

Calibrating procedure ............................................ 261

1. Prerequisites for calibration ................................ 262

2. Calibrate drawbar position ................................. 263

3. Calibrating the weight when empty .................... 264

4. Carry out manual tractor and trailer weighing while

empty ..................................................................... 265

5. Fill the trailer ...................................................... 265

6. Calibrating weight when full ............................... 266

7. Carry out manual tractor and trailer weighing when

full: ......................................................................... 267

8. Finish the calibration: ......................................... 268

WEIGHING

General information on weighing ........................... 269

Weighing procedure prerequisites ......................... 269

Weighing menu ...................................................... 269

ZERO-weighing ..................................................... 270

Weighing procedure in manual mode or with Auto-

weighing

..................................................................271

SET menu Weighing unit ....................................... 273

Work menu .............................................................274

Configuration menu ................................................274

DATA MENU

Data menu ............................................................. 275

- 7 -

EN

INTRODUCTION

1700_GB-Introduction

Introduction

Dear Customer

These Operating Instructions are intended to allow you

to familiarise yourself with the implement and provide

you with clear information on safe and correct handling,

care and maintenance. Thus please take the time to read

these Instructions.

These Operating Instructions comprise part of the imple-

ment. They are to be kept at a suitable location and acces-

sible to staff over the entire service life of the implement.

Instructions based on the national provisions regarding

protection against accidents, road traffic and environmental

protection are also to be applied additionally.

Any persons commissioned with the operation, maintenance

or transport of the implement must read and understand

these Instructions, in particular the safety information, prior

to starting work. Any warranty claims lapse on non-obser-

vance of these Instructions.

In case you have questions related to this operation manual

or further questions about this implement, please contact

your dealer.

Care and maintenance performed in good time and scru-

pulously according to the maintenance intervals specified

ensure operational and traffic safety as well as the reliability

of the implement.

Use only the original spare parts and accessories from

Pöttinger or accepted by Pöttinger. For those parts relia-

bility, safety and suitability for Pöttinger machines can be

assured. Warranty claims lapse if non-approved parts are

used. The use of original parts is also recommended after

the warranty period has expired to maintain the performance

of the implement in the long term.

Product liability legislation obliges the manufacturer and

the authorised dealer to issue Instructions when selling

implements and to instruct customers in the use with refer-

ence to the safety, operating and maintenance regulations.

Confirmation in the form of a declaration of transfer is

required to verify that the implement and Instructions have

been transferred correctly. The declaration of transfer was

attached to the implement on delivery.

Every self-employed person and farmer is an entrepreneur

within the meaning of the product liability legislation. In

accordance with the laws of product liability, entrepre-

neurial property damages are excluded from the liability.

All damage to property within the meaning of the product

liability legislation is regarded as damage caused by the

implement but not to the implement.

These Operating Instructions are integral part of the imple-

ment delivery scope. You should therefore hand them over to

the new owner if ownership of the implement is transferred.

Train and instruct the new owner in the regulations stated.

The Pöttinger Service-Team wishes you good luck.

- 8 -

1801_EN-Sicherheit ANSI

EN

SYMBOLS USED

CE mark

The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering

guideline regulations and the other relevant EU guidelines.

EU Declaration of Conformity (see Attachment)

By signing the EU Declaration of Conformity, the manufacturer declares that the machine that

is brought into service complies with all relevant fundamental safety and health requirements.

Safety hints:

These Operating Instructions contain the

following Figures:

DANGER

If you do not follow the instructions in a text section

with this marking, there is a risk of fatal or life-

threatening injury.

• All instructions in such text sections must be

followed!

WARNING

If you do not observe the instructions marked this

way, there is the risk of a severe injury.

• All instructions in such text sections must be

followed!

CAUTION

If you do not observe the instructions marked this

way, there is the risk of an injury.

• All instructions in such text sections must be

followed!

NOTE

If you do not observe the instructions marked this

way, there is the risk of material damage.

• All instructions in such text sections must be

followed!

TIP

The text sections marked in this way provide you with

special recommendations and advise regarding the

economical use of the implement.

ENVIRONMENT

The text sections marked in this way provide practices

and advice on environmental protection.

The features marked as (optional) are only available as

standard with specific implement versions or are only

offered for specific versions as optional equipment or are

only offered in certain countries.

Figures may deviate from your implement in detail and are

to be taken as illustrations of operating principle.

Designations such as right and left always apply as the

direction of travel unless the text or illustrations clearly

show otherwise.

- 9 -

EN

1800_D-Warnbilder_5481

Position of the warning signs

2

3

4

11

1

8

7

9

5

56

072-17-13

1.

Never reach into the crushing danger

area as long as parts may move.

2.

Turn engine off and remove key before

carrying out any adjustment, service

or repair work.

3.

495.163

Stay clear of gate swinging area while

tractor engine is running. Access only

allowed when safety lock is applied.

- 10 -

EN

1800_D-Warnbilder_5481

WARNING SIGNS

4.

Danger - stay

clear of rotating

machine parts.

5.

Never reach

into the pick-up

area as long as

tractor engine

is running

with PTO

connected.

6.

494.529

If unsure, refer

to the operating

instructions.

7.

Shut engine off and remove key

before carrying out maintenance or

repair work.

8.

Do not touch any moving machine

parts. Wait until they have stopped

completely.

9.

Do not stand in the

in the swivel range

of the tail gate

during operation.

- 11 -

GB

1100_GB-INBETRIEBNAHME_511

PUTTING INTO OPERATION

Tips for coupling and uncoupling the

trailer

• Danger of injury exists when coupling the implement

to the tractor!

• As long as the tractor is moving backwards, do not

step between it and the trailer when coupling.

• Nobody is to stand between the tractor and trailer

without the vehicles being secured against rolling

with the parking brake and/or wheel chocks.

• Drive shaft connection or disconnection is only to

be undertaken when the motor has stopped.

• When connecting cardan shaft ensure it is properly

locked into place

Parking the implement

• When the implement ist parked, either

remove the

driveshaft and store it, or

secure it with a chain.

Do not use re

tai

ning chain (H) for this.

Only use the trailer according to regulations!

Regulations for Use: See chapter "Technical Data".

• The trailer's load limits (permitted axle load, support

load, total weight) may not be exceeded. The relevant

details are located on the right side of the trailer.

• In addition, observe the power limits of the tractor

being used.

• The trailer may not be used to transport people,

animals or objects.

General safety tips for using the trailer

Tips for travelling with the trailer

The handling of the tractor is influenced by the trailer

coupled to it.

• Danger of tipping exists when working on slopes.

• The dri

ving must be adap

ted to the cor

re

spon

ding

terrain and ground

conditions.

• Maximum speeds must be observed (depending

on implement’s equipment)

• The towing vehicle is to be sufficiently equiped

with weights at the front or at the rear in order to

gua

ran

tee the steering and braking capacity (a

mi

ni

mum of 20% of the vehicle's tare weight on

the front axle).

• Be aware of implement’s height (especially with low

thoroughfares, bridges, overhead lines, etc.)

• Loading of the trailer affects the performance of the

tractor.

Travelling on roads

• Observe the road rules.

• Travelling on public roads is only permitted with the

back closed, the steps folded up and the cutting

unit folded in at the side. In this case the lighting

equipment must be mounted perpendicular to the

carriageway.

• Lock trailer’s self-steering axle when travelling for

longer periods.

20%

Kg

Take note!

Observe also the

tips in the respec-

tive chapters and

in the supplement

to this operating

manual.

- 12 -

GB

PUTTING INTO OPERATION

1100_GB-INBETRIEBNAHME_511

Tip:

If opening front safeguard cover, swivel

length indicator pointer back so that it

won’t be damaged.

This trailer is over-length and therefore only permitted

restricted road travel.

Before taking the machine on the road, ensure that trailer

does not exceed the legal length for this country/state.

Prepare for road travel:

1. Alter trailer length by lifting and lowering drawbar.

2. Position drawbar so that transport length indicator arrow

points to the 12m mark or below (> 12m). Transport

length indicator is mounted on front safeguard cover.

Tip:

Indicator is only effective when pointer has

been moved to limit stop beforehand. Do

this by pushing pointer against hex. screw

(see illustration).

Road travel tips for a Jumbo 10010

- 13 -

GB

PUTTING INTO OPERATION

1100_GB-INBETRIEBNAHME_511

Checking before operation

1. Check that all safety equipment (coverings, casings,

etc.) are in proper order and fitted in position on the

trailer.

2. Grease the trailer in accordance with the lubrication

chart. Check the gearing for tightness and the oil

level.

3. Check that tyres have the correct air pressure.

4. Check that wheel nuts are sitting firmly.

5. Ensure the correct p.t.o.-r.p.m..

6. Make the electrical connections to the tractor and

check that they are correct. Take note of the tips in

the operating manual!

7. Carry out the following adaptions:

• Drawbar height

• Laying of brake cable

*)

• Install hand brake lever in the tractor cabin

*)

8. Secure trailer using only the fixtures provided.

9. Cut drive shaft to the correct length and check the

function of the overload safety (see supplement).

10.

Check the electronic unit function.

11.

Connect hydraulic lines to tractor.

• Check hydraulic hoses for damage and wear.

• Ensure the correct connection.

12.

All swivelling parts (tailgate, adjusting lever, etc.) must

be secured against dangerous position changes.

13.

Check parking brake and service brake functions.

*)

if present

Before starting work

a. Before commencing work, the operator must be aware

of all operating devices and

functions. The learning

of these is too late after ha

ving

already commenced

operation!

b. The vehicle is to be

tested for traffic and

operating

sa

fe

ty before each

operation.

c. The danger of being crushed or cut exists in the Pick-

up, cutting unit, tailgate and upper extension areas.

All persons must be shown out of these areas before

activating hydraulic equipment and turning on the

drive.

d. Before driving the vehicle, the driver must ensure that

nobody will be endangered and that no obstructions

are present. If the driver is unable to see and have an

overall view of the roadway directly behind the trailer,

he must be guided by somebody while reversing.

e. Observe the safety tips which are attached to the trailer.

An explanation of what the individual graphic warning

symbols mean can be found on page 5.

f. Observe also the tips in the respective chapters and

in the supplement to this operating manual.

Instruction!

The following tips

should make the

trailer's operation

easier for you.

Detailled informa-

tion for individual

points can be

found in the re-

spective chapters

in this operating

manual.

- 14 -

1800_DE-Erstanbau_5543

EN

INITIAL COUPLING TO TRACTOR

Safety hints:

DANGER

Danger to life caused by vehicles and trailers that

are not safe for driving on the road.

• Check the functionality of lighting!

• Check the functionality of the brakes!

• Check the functionality and integrity of the

protective covers!

Connecting hydraulic hoses

NOTE

Risk of damage to the hydraulic block.

• Install - if not present - a pressure-free

return to the tractor.

- Switch off pto before attaching

- Bring the control unit lever (ST) in floating position

(neutral position).

- Ensure clean plug connections

Tractor limit values:

- Maximum hydraulic pressure: 200 bar

- Maximum flow through amount: 90 l/min

Exception:

Jumbo 7210 Combiline: 130 l/min)

Jumbo 10010 Combiline: 130 l/min

Type of hydraulic connection

Single-acting servo

If the tractor is equipped only with single-acting servos,

it is absolutely necessary for your specialised workshop

to install an oil return pipe (T), if it does not already exist.

- Connect the oil return hose (2) to the tractor's oil return

line (T).

- Connect pressure line (1) to the single-acting servo.

Dual-acting servo

- As with the single-acting control device, connect the oil

return pipe (2) to the tractor's oil return pipe (T).

- Connect pressure pipe (1). (The pressure line is the

one going to the pressure filter on the implement)

Connect to Load Sensing (LS)

When connecting the hydraulic pipes, the tractor must

be turned off.

- Connect the oil return pipe (T) (largest coupling diameter)

- Couple the Load Sensing (LS) line to the LS-connector

on the tractor (smallest coupling diameter).

- Connect the pressure pipe (P) (medium coupling

diameter)

Position for the closed hydraulic system

and LS

with tractors with constant pressure pump, for example:

John Deere, CASE - MAXXUM, CASE - MAGNUM,

FORD SERIES 40 SLE

Before coupling, the screw (7) on the hydraulic block is to

be screwed completely in (7b).

- 15 -

1800_DE-Erstanbau_5543

EN

INITIAL COUPLING TO TRACTOR

Standard position for the open hydraulic

system

With tractors with constant current pump.

The position of the screw (7) is factory set (7a).

NOTE

Risk of damage to the hydraulic block caused by

accelerated wear of the hydraulic oil.

• Check the overpressure valve of the tractor

hydraulics and, if necessary, let the oil cool

down.

7b

001-01-23

P

T

LS

7

7a

7a Standard position for the open hydraulic system

7b Position for tractors with closed hydraulic system and

LS system

LS = Load sensing valve

Connect to tractor

Operation:

- Connect 2-pin plug to the DIN 9680 socket at tractor

Lighting:

- Connect 7-pin plug at tractor

- Check function of lighting at trailer.

For tractors with Isobus control

- Connect the 9-pin ISO plug to the ISObus socket on

the tractor.

Adjust hose holder

- Adjust hose holder so that there is sufficient distance

between hydraulic lines and drawbar (A2).

Cardan shaft

NOTE

Risk of damage to the device and/or to the cardan

shaft.

• Adjust the length of the cardan shaft to the

tractor if necessary. (See Annex "Cardan

shaft")

Correct adjustment, installation and maintenance of the

PTO drive shaft is the requirement for a long service life.

The details for this are described in the section “PTO Drive

Shaft” and it is imperative to adhere to them.

- 16 -

1800_DE-Erstanbau_5543

EN

INITIAL COUPLING TO TRACTOR

Adjust trailer coupling

Attach the trailer coupling (A) at the tractor so that there

is sufficient distance between cardan shaft and drawbar

(A1) when the trailer is attached, especially on pivoting.

A

001-01-26

A1

001-01-25

Vibration damping

Standard fitting for JUMBO, TORRO

Optional for EUROPROFI, FARO, PRIMO

Important! To ensure that vibration absorption functions

properly:

- The cylinder (K) may not be completely retracted for

road transport

- Extend cylinder (K) approx. 1 - 2 cm

136-07-10

G

K

1 - 2 cm

Preload pressure in gas container (G):

Type Fill pressure

PRIMO, FARO

50 bar

EUROPROFI

70 bar

TORRO

80 bar

JUMBO (

2 t hitching)

100 bar

JUMBO (

3 t and 4 t hitching)

90 bar

• Pressure change - see Chapter "MAINTENANCE"

Adjust pivoting drawbar

To allow pick-up to work properly, the height (H ) of coupled

trailer must be correctly set (pick-up pivoting area).

- See Chapter "Pick-up" for adjustment dimension (M)

Starting situation:

- Trailer coupled to tractor.

- Both hydraulic cylinder pistons of the pivoting drawbar

must be completely retracted.

Adjustment process:

- Release locknuts (K) at the threaded spindles.

- By turing the cylinder pistons (50), screw the threaded

spindle in or out until the dimension (M) is reached.

NOTE

Material damage caused by incorrect setting for the

threaded spindle.

• Do not exceed the maximum limit (L max)

given in the table!

- 17 -

1800_DE-Erstanbau_5543

EN

INITIAL COUPLING TO TRACTOR

Type Part No. L max

EUROBOSS,

BOSS ALPIN

Single-action

442,092 570 mm

EUROBOSS,

BOSS ALPIN

Dual-action

442,841 570 mm

BOSS JUNIOR

442,047 560 mm

PRIMO, FARO EU-

ROPROFI, TORRO,

JUMBO

(2 t hitching)

442,240 555 mm

TORRO 3t

(3 t hitching)

442,858 540 mm

JUMBO 3t and 4t

(3 t and 4 t hitching)

442,858 540 mm

- The maximum adjustment range may not exceed (L

max see Table)

- Adjustment is to be performed alternately on both

hydraulic cylinders.

- Both hydraulic cylinders must be set at the same length.

- Retighten locknuts (K).

- 18 -

1800_D-Lenkachssperre_5543

EN

INITIAL COUPLING TO TRACTOR

Locking the trailing front axle

DANGER

Life-threatening danger exists through machine

tipping over. Lock the steering axle in the following

situations:

• when travelling straight ahead quickly at 30

km/h or more

• with unpaved surfaces

• in sloped areas

• on relief of the front axle by pivoting drawbar

operation

• when driving over the drive-in silo

• when the side guide of the non-steering axle

is no longer sufﬁ cient

Trailing steering axle operation

The trailing front axle is operated differently depending on

tractor and wagon equipment.

For tractors without the Load sensing system

137-06-02

- connect additional hydraulic line to tractor

- open or close the trailing front axle using control (ST)

For tractors with the Load sensing system

137-06-03

- hydraulic line is connected to hydraulic block

- operation takes place through the “POWER CONTROL”

or the “ISOBUS terminal”

(see description of the relevant Control)

- 19 -

1800_EN-Zug-Kugelkupplung_548

EN

ADJUSTING THE DRAWBAR

Adjusting the drawbar

• The permissible load on the coupling point should be

taken from the vehicle type plate.

• The permissible DC value should be taken from the

drawbar type plate or tow eye type plate.

• The tightening torque of the fastening bolts of the trailer

coupling rings:

- M16x1,5 10.9 250 Nm

- M20x1,5 10.9 460 Nm

Driving with a tipped drawbar

Only short distances on even stretches in a tipping

situation (to unload) are permitted. Tipping slightly

(during travel) is permitted without reservation.

When travelling in an angled state, take particular care

that the upward angular movements of the towing rings/

traction coupling ball are limited.

Traction coupling ball

Note:

• The traction-coupling ball may only be connected with

coupling ball type 80, as produced by Scharmüller

(Kugelkupplungsprofi) GmbH or other approved coupling

balls (80 mm ball diameter) that are suited for secure

connection and locking.

Maintenance of the traction coupling ball

In addition to the general vehicle maintenance

• grease the contact surfaces at the point of coupling

• inspect the fixing bolts of the traction coupling ball on

a firm seating

• renew damaged, malformed or worn traction coupling

balls.

- Only allow exchanges to be carried out by specialists!

DANGER

Danger to life caused by incorrect repair of a damaged

towing eye.

• Have the damaged towing eye exchanged

by a specialist workshop. Unauthorized

repairs to the safety-critical parts will lead to

loss of warranty.

• Damaged parts must always be exchanged

with the original Pöttinger parts.

• Never attempt to bend or weld the damaged

parts.

Adjusting the pivoting drawbar

Requirement:

All hydraulic and electrical cables have to be already

connected (see chapter "First installation on the tractor")

Adjust pivoting drawbar:

Set desired height of the pivoting drawbar via the keys on

the terminal or the external keypad.

Operation of the external keypad:

The external keypad is left in the direction of travel above

the cutting unit.

533-15-050

1

2

A

The external keypad has been secured against uninten-

tional activation.

1. Hold the button (A) down for 3 seconds. Afterwards,

the function keys are ready to use for 5 seconds. (The

left LED above a key glows as long as the key is ready

for use.)

2. Use the function key while the LED is lit in order to activate

a function. This automatically extends the operational

capability of the external keypad for 30 seconds.

- 20 -

1800_EN-Zug-Kugelkupplung_548

EN

ADJUSTING THE DRAWBAR

Function keys

Raising pivoting drawbar (1)

Press the key (1) to raise the front part of the trailer. The

front part of the loading wagon is lifting as long as you

keep the key pressed.

Lower pivoting drawbar (2)

Press the key 2 to lower the front part of the trailer. The

front part of the loading wagon lowers as long as you keep

the key pressed.

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Pottinger JUMBO 6010 D COMBILINE, JUMBO 10010 D COMBILINE, JUMBO 10010 L COMBILINE, JUMBO 6010 L COMBILINE, JUMBO 6610 D COMBILINE, JUMBO 6610 L COMBILINE, JUMBO 7210 D COMBILINE, JUMBO 7210 L COMBILINE Operating instructions

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