Operator‘s manual
Translation of the original Operating Manual
Nr.
99+5481.EN.80T.0
Silage trailer
JUMBO 6010 L/D
Combiline
(Type 5491 :
)
JUMBO 6610 L/D
Combiline
(Type 5481 :
+ . . 01289
)
JUMBO 7210 L/D
Combiline
(Type 5501 :
+ . . 01369
)
JUMBO 10010 L/D
Combiline
(Type 5551 :
+ . . 01120
)
1500_GB-PAGE 2
Product liability, information obligation
Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to
instruct
the customer on the operation, safety and maintenance regulations governing the machine.
A confirmation is required to verify that the machine and operating instructions have been handed over correctly.
For this purpose
- Document A
is to be signed and returned to Pöttinger or via the internet to www.poettinger.at
- Document B
remains with the specialist dealer handing over the machine.
- The customer receives document C
.
For the purposes of product liability law, every farmer is an entrepreneur.
In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and
an
excess (500 euros) exists for this liability.
Corporate damage to property within the terms of the product liability law is excluded from this liability.
Be advised!
The operating instructions must also be handed over with an
y subsequent machine sale or transfer and the transferee
must be instructed in the regulations stated.
Pöttinger - Trust creates Af
nity - since 1871
"Quality pays for itself." Therefore we apply the highest quality st
andards to our products which are constantly monitored by o
ur
in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute
reliability of our machines in operation are the core competencies for which we stand.
There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no
claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any bind
ing
information about specific features of your machine.
We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical
specifications are possible at any time.
Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Pöttinger Landtechnik Gm
bH.
All rights according to copyright laws remain expressly reserved by Pöttinger Landtechnik GmbH.
© Pöttinger Landtechnik GmbH – 31st October 2012
Refer to PÖTPRO for additional information about your machine:
Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal
.
Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro
Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro
And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.
Dokument
D
GB-0600 Dokum D Anhänger
- 3
PÖTTINGER Landtechnik GmbH
Industriegelände 1
A-4710 Grieskirchen
Tel. 07248 / 600 -0
Telefax 07248 / 600-2511
Machine checked according to delivery note. All attached
parts removed. All safety equipment, drive shaft and
operating devices at hand.
Operation and maintenance of machine and/or implement
according to operating instructions explained to the
customer.
Tyres checked re. correct pressure.
Wheel nuts checked re. tightness.
Drive shaft cut to correct lenght.
Correct power-take-off speed indicated.
Mechanical functions (opening of rear gate, pivoting
of cutting mechanism out/in, etc.) demonstrated and
explained.
Removing and mounting of knives explained.
Electrical connection to tractor established and checked
re. correct supply (54 g connected). Note references in
operating manual.
Fitting to tractor carried out: hight of drawbar adjusted,
brake cable installed, hand brake lever assembled in tractor
cabin.
Please check. X
According to the product liability please check the above mentioned items.
INSTRUCTIONS FOR
PRO
DUCT DELIVERY
EN
EN
Please check. X
Function of electrical installation checked and explained.
Hydraulic connection to tractor established and checked
re. correct supply.
Hydraulic functions (drawbar, opening of rear gate, etc.)
demonstrated and explained.
Handbrake and operating brake tested re. function.
Trial run carried out and no defects found.
Functions explained during trial run.
Automatic on/off switch of loading mechanism checked.
Pivoting in transporting and operating position explained.
Information given re. optional extras.
Absolute need to read the operating manual indicated.
In order to prove that the machine and the operating manual have been properly delivered, a con
rmation is necessary.
For this purpose please do the following:
- sign the
document A
and send it to the company Pöttinger or via the internet to www.poettinger.at
-
document B
stays with the specialist factory delivering the machine.
-
document C
stays with the customer.
- 4 -
1500_GB-INHALT_5481
TABLE OF CONTENTS
EN
Table of contents
Introduction ................................................................ 7
SYMBOLS USED
CE mark ..................................................................... 8
Safety hints: ............................................................... 8
Position of the warning signs ..................................... 9
WARNING SIGNS
PUTTING INTO OPERATION
General safety tips for using the trailer .....................11
Road travel tips for a Jumbo 10010
.......................... 12
Before starting work ................................................. 13
INITIAL COUPLING TO TRACTOR
Safety hints: ..............................................................14
Connecting hydraulic hoses ......................................14
Type of hydraulic connection ....................................14
Position for the closed hydraulic system and LS
.......14
Standard position for the open hydraulic system .... 15
Connect to tractor .................................................... 15
Adjust hose holder ................................................... 15
Cardan shaft ............................................................ 15
Adjust trailer coupling .............................................. 16
Vibration damping .................................................... 16
Adjust pivoting drawbar
............................................ 16
Locking the trailing front axle ................................... 18
Trailing steering axle operation ................................ 18
ADJUSTING THE DRAWBAR
Adjusting the drawbar .............................................. 19
Driving with a tipped drawbar .................................. 19
Traction coupling ball ............................................... 19
Adjusting the pivoting drawbar ................................. 19
SUPPORT LEG
Fold up support stand .............................................. 21
Fold in the support leg ............................................. 21
PICK-UP
General safety information ....................................... 22
Setting pick-up pivoting range .................................. 22
Adjusting pick-up relief ............................................. 22
Sensing roller (optional) ........................................... 23
Super Large 2360 Pick-up ..................................... 23
Scraper plate adjustment ......................................... 23
Super Large 2360 Pick-up ..................................... 23
Adjusting relief ......................................................... 23
Super Large 2360 Pick-up ...................................... 24
Sensors for swivel jockey wheels ........................... 24
Important cutter bar checks to be performed before
each operation ......................................................... 25
Knife release ............................................................ 25
Swinging cutter bar out to the side for
maintenance ........................................................... 26
Swivel in cutter beam ............................................... 28
Cutting unit operation
............................................... 29
Settings .................................................................... 30
Align the cutter bar ................................................... 31
Adjusting the cutters ................................................ 31
Checking the clearance from the blades to the press
rotor ......................................................................... 32
TAILGATE
Closing the tailgate .................................................. 33
Installation position of the hydraulic cylinder............ 33
DISCHARGE BEATERS
Safety advice ........................................................... 34
Removal of discharge beaters ................................. 34
Dismantling the third discharge beater (optional
equipment) ............................................................... 35
Scraper floor switching ............................................ 36
FRONT GATES
Folding positions for front grids ................................ 37
Operating the front gates ......................................... 37
Chaff operation – side loading ................................. 37
Silage wagon operation ........................................... 37
Chaff operation – loading from the front .................. 37
Cover plate for the press
1)
..................................... 38
EXTERNAL KEYPAD
General safety information: ...................................... 39
External keypad ....................................................... 39
POWER CONTROL
Terminal performance features .................................41
Initial start .................................................................41
Key assignment ....................................................... 42
Menu tree
................................................................. 43
General safety information ....................................... 44
Menus ...................................................................... 44
Hydraulically controlled cross conveyor ................... 50
Mechanical cross conveyor ...................................... 50
Diagnosis function ................................................... 68
Alarm messages ...................................................... 68
Monitoring alarms .................................................... 70
Electronic positive steering (EZL) - fault
messages ................................................................ 72
ISOBUS TERMINAL
Operation structure - trailer with ISOBUS solution....74
Before starting ......................................................... 75
General safety information ....................................... 75
Start menu .............................................................. 75
Basic settings menu
................................................. 76
Front flap menu ........................................................ 81
Loading menu .......................................................... 82
Unloading menu
...................................................... 84
Functional routine of automatic unloading without
cross conveyor ......................................................... 84
Cancelling the automatic unloading ......................... 85
Scraper floor menu .................................................. 85
Unloading menu with cross conveyor ...................... 86
Functional sequence of automatic unloading with
cross conveyor ......................................................... 87
Functional sequence with interruption / ending of
automatic unloading:
................................................ 87
Transport menu
........................................................ 88
SET menu ................................................................ 89
Configuration menu ................................................. 96
Test Menu ................................................................ 98
Data menu ............................................................. 100
Tips on dealing with faults ......................................101
Diagnosis menu ......................................................101
Monitoring alarms .................................................. 103
Electronic positive steering* (EZL) - error
notifications ............................................................ 105
Isobus "Auxiliary" function (AUX) ........................... 106
WIRELESS TERMINAL
General safety information ......................................107
Information for the retrofitting of the "Field operator" in
the implement .........................................................107
- 5 -
1500_GB-INHALT_5481
TABLE OF CONTENTS
EN
Maintenance instructions ........................................107
Connections ...........................................................107
Holder connection cable for ISOBUS cable
harness ...................................................................107
Installation in vehicle ............................................. 108
System menu ......................................................... 108
Wireless connection
............................................... 108
Info form - Bluetooth .............................................. 109
Test programme “Quality of wireless connection” .. 109
Battery status information .......................................110
Changing a defective battery .................................110
External charging adapter .......................................110
Retainer ..................................................................110
LOADING THE TRAILER
Loading procedure general .................................... 111
Pick-up setup .......................................................... 111
Deflector plate setup (52) .......................................112
Starting the loading process ...................................112
Bear in mind during loading! ...................................112
UNLOADING
Wagon unloading ....................................................113
Regulating equipment shut-off clutch (NS) .............113
Ending unloading ....................................................113
Safety advice ..........................................................114
General maintenance information ...........................114
Cleaning of machine parts ......................................114
MAINTENANCE
Parking in the open .................................................114
Winter storage.........................................................114
Cardans ..................................................................114
Hydraulic unit ..........................................................114
Gas container .........................................................115
Adjusting the brakes ...............................................115
Opening the side guard ..........................................115
Pick-up ....................................................................117
Super Large 2360 Pick-up drive chain ....................117
Baler .......................................................................117
Cutting unit
..............................................................118
Removing a scraper ............................................... 120
Transmission .......................................................... 120
Chains
.....................................................................121
Important! Check that gearing is seated firmly ..... 122
Towing eye wear 548.76.421.0
(optional extra) ....................................................... 122
Check 1x year ........................................................ 122
Setting measurement for sensors .......................... 123
Filter change ...........................................................124
Safety of the electric equipment .............................124
Disposal of old equipment ......................................124
Lifting points for lifting jacks ....................................124
Protecting the electrical system ............................. 125
Caring for electronic components .......................... 125
LOAD SECURING SYSTEM
General .................................................................. 126
Operation ............................................................... 126
Safety advice ......................................................... 126
Maintenance .......................................................... 126
Hydraulic diagram of the load safeguard ................127
AIR BRAKE SYSTEM
Before starting a trip ............................................. 128
Service and maintenance on the air brake unit ..... 128
Parking the wagon ................................................. 129
Moving a parked trailer .......................................... 130
EMERGENCY BRAKE VALVE
Emergency brake valve ..........................................131
HYDRAULIC CHASSIS
Setting and checking the hydraulic chassis .......... 133
General safety instructions: ................................... 135
Hydraulic positive steering: .................................... 135
Hitching to tractor ................................................... 135
Filling cylinder / tank .............................................. 135
Adjusting positive steering ..................................... 136
Operating position
.................................................. 136
Emergency operation
............................................. 136
Driving in reverse in emergency operation .............137
Electronic positive steering .....................................137
Hitching to the tractor ............................................. 138
Operation ............................................................... 138
Prior to first putting into service ............................. 138
Adapting the collision guards ................................. 139
ELECTRONIC POSITIVE STEERING
Electronic positive steering .....................................140
Hitching to tractor ....................................................140
Operation ................................................................141
Prior to initial operation ...........................................141
Menu structure of the on-board steering
computer. ................................................................142
Collision alarm .......................................................142
Emergency operation
..............................................144
Electronic positive steering components
.................145
Maintenance - safety information ............................146
Maintenance - overview ..........................................147
Maintenance - safety steering computer .................147
Maintenance - safety angle sensor .........................147
Maintenance - safety angle sensor trailer
coupling ..................................................................147
Maintenance - proportional hydraulic unit ...............147
Maintenance - steering cylinder and mechanical
link ..........................................................................148
Maintenance - pump, filter and tank .......................148
Malfunction safeguard ............................................148
Function ..................................................................148
Menu - main display ................................................149
Menu - event recorder (alarm memory) ................. 150
Steering computer - error list ..................................151
AXLES AND AXLE UNITS
General tips ............................................................197
Lubrication points
....................................................197
Maintenance work on wheels and brakes .............. 200
Maintenance work on the hydraulic running
gear
........................................................................ 202
Maintenance work on the BOOGIE running
gear
........................................................................ 203
LIFTING AXLE
General .................................................................. 205
Lift axle for tridem axle unit .................................... 205
ELECTRO-HYDRAULICS
Disruptions and remedies for electrical failures ..... 206
TECHNICAL DATA
Technical data ........................................................ 207
Position of type plate.............................................. 207
Position of type plate.............................................. 207
Use of the trailer as intended ................................. 208
Correct loading ...................................................... 208
- 6 -
1500_GB-INHALT_5481
TABLE OF CONTENTS
EN
WHEELS AND TYRES
Tightening torque ................................................... 209
Air pressure ........................................................... 209
SUPPLEMENT
General Notes .........................................................214
DRIVESHAFT
Attachment of the PTO drive shaft ..........................216
Use of PTO Drive Shaft ..........................................216
Permissible drive shaft angle ..................................216
Cam-type cut-out clutch ..........................................217
Removal of PTO Drive Shaft ...................................217
Maintenance ...........................................................218
Lubrication ..............................................................218
Lubrication chart .....................................................219
Lubrication plan - standard .................................... 220
Metering wheel ...................................................... 221
Super Large 2360 Pick-up .................................... 222
Chassis .................................................................. 223
Lubricants .............................................................. 224
HYDRAULICS PLAN JUMBO
Jumbo Profiline, Jumbo Combiline ........................ 227
Forced steering ...................................................... 228
Electronic positive steering (Tandem axle) ............ 229
Electronic positive steering (Tridem axle) .............. 230
AUTOCUT
AT A GLANCE
Layout and function
................................................ 232
Technical data ........................................................ 232
SAFETY HINTS
In general ............................................................... 233
Personnel qualification ........................................... 233
Definition of use ..................................................... 233
Organizational measures ....................................... 233
Adhering to operating safety .................................. 233
Carrying out maintenance work ............................. 234
Particular dangers
.................................................. 234
Hydraulics .............................................................. 234
OPERATION
ISO - implement control ......................................... 235
Blade sharpening menu ......................................... 235
Power control ......................................................... 236
Blade sharpening menu ......................................... 236
OPERATION
Starting sharpening ............................................... 237
Stopping a sharpening procedure .......................... 240
Swing cutter bar out laterally (only Jumbo) ............ 240
SERVICE
General safety information ......................................241
Manual activation of on-off valves...........................241
JUMBO: Electrical circuit diagram ......................... 242
Input diagram 8 bit job calculator Autocut -
JUMBO .................................................................. 242
Hydraulic plan - Jumbo autocut ............................. 244
TORRO: Electrical circuit diagram ......................... 245
Input diagram 8 bit job calculator Autocut -
TORRO
:
.......................................................... 245
Output diagram 8 bit job calculator Autocut -
TORRO .................................................................. 246
Hydraulic plan - Torro autocut .................................247
MAINTENANCE
General safety ....................................................... 248
Cleaning the knife grinder ...................................... 248
Greasing (only Jumbo) .......................................... 248
Changing grinding disc ......................................... 249
SELF-HELP
Troubleshooting ......................................................251
AT A GLANCE
Layout and function
................................................ 260
Technical data ........................................................ 260
CALIBRATION
In general ............................................................... 261
Calibrating procedure ............................................ 261
1. Prerequisites for calibration ................................ 262
2. Calibrate drawbar position ................................. 263
3. Calibrating the weight when empty .................... 264
4. Carry out manual tractor and trailer weighing while
empty ..................................................................... 265
5. Fill the trailer ...................................................... 265
6. Calibrating weight when full ............................... 266
7. Carry out manual tractor and trailer weighing when
full: ......................................................................... 267
8. Finish the calibration: ......................................... 268
WEIGHING
General information on weighing ........................... 269
Weighing procedure prerequisites ......................... 269
Weighing menu ...................................................... 269
ZERO-weighing ..................................................... 270
Weighing procedure in manual mode or with Auto-
weighing
..................................................................271
SET menu Weighing unit ....................................... 273
Work menu .............................................................274
Configuration menu ................................................274
DATA MENU
Data menu ............................................................. 275
- 7 -
EN
INTRODUCTION
1700_GB-Introduction
Introduction
Dear Customer
These Operating Instructions are intended to allow you
to familiarise yourself with the implement and provide
you with clear information on safe and correct handling,
care and maintenance. Thus please take the time to read
these Instructions.
These Operating Instructions comprise part of the imple-
ment. They are to be kept at a suitable location and acces-
sible to staff over the entire service life of the implement.
Instructions based on the national provisions regarding
protection against accidents, road traffic and environmental
protection are also to be applied additionally.
Any persons commissioned with the operation, maintenance
or transport of the implement must read and understand
these Instructions, in particular the safety information, prior
to starting work. Any warranty claims lapse on non-obser-
vance of these Instructions.
In case you have questions related to this operation manual
or further questions about this implement, please contact
your dealer.
Care and maintenance performed in good time and scru-
pulously according to the maintenance intervals specified
ensure operational and traffic safety as well as the reliability
of the implement.
Use only the original spare parts and accessories from
ttinger or accepted by Pöttinger. For those parts relia-
bility, safety and suitability for Pöttinger machines can be
assured. Warranty claims lapse if non-approved parts are
used. The use of original parts is also recommended after
the warranty period has expired to maintain the performance
of the implement in the long term.
Product liability legislation obliges the manufacturer and
the authorised dealer to issue Instructions when selling
implements and to instruct customers in the use with refer-
ence to the safety, operating and maintenance regulations.
Confirmation in the form of a declaration of transfer is
required to verify that the implement and Instructions have
been transferred correctly. The declaration of transfer was
attached to the implement on delivery.
Every self-employed person and farmer is an entrepreneur
within the meaning of the product liability legislation. In
accordance with the laws of product liability, entrepre-
neurial property damages are excluded from the liability.
All damage to property within the meaning of the product
liability legislation is regarded as damage caused by the
implement but not to the implement.
These Operating Instructions are integral part of the imple-
ment delivery scope. You should therefore hand them over to
the new owner if ownership of the implement is transferred.
Train and instruct the new owner in the regulations stated.
The Pöttinger Service-Team wishes you good luck.
- 8 -
1801_EN-Sicherheit ANSI
EN
SYMBOLS USED
CE mark
The CE mark, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering
guideline regulations and the other relevant EU guidelines.
EU Declaration of Conformity (see Attachment)
By signing the EU Declaration of Conformity, the manufacturer declares that the machine that
is brought into service complies with all relevant fundamental safety and health requirements.
Safety hints:
These Operating Instructions contain the
following Figures:
DANGER
If you do not follow the instructions in a text section
with this marking, there is a risk of fatal or life-
with this marking, there is a risk of fatal or life-
threatening injury.
threatening injury.
All instructions in such text sections must be
followed!
WARNING
If you do not observe the instructions marked this
way, there is the risk of a severe injury.
All instructions in such text sections must be
followed!
CAUTION
If you do not observe the instructions marked this
way, there is the risk of an injury.
All instructions in such text sections must be
followed!
NOTE
NOTE
If you do not observe the instructions marked this
way, there is the risk of material damage.
All instructions in such text sections must be
followed!
TIP
The text sections marked in this way provide you with
special recommendations and advise regarding the
economical use of the implement.
ENVIRONMENT
The text sections marked in this way provide practices
and advice on environmental protection.
The features marked as (optional) are only available as
standard with specific implement versions or are only
offered for specific versions as optional equipment or are
only offered in certain countries.
Figures may deviate from your implement in detail and are
to be taken as illustrations of operating principle.
Designations such as right and left always apply as the
direction of travel unless the text or illustrations clearly
show otherwise.
- 9 -
EN
1800_D-Warnbilder_5481
Position of the warning signs
2
3
4
11
1
8
7
9
5
5
5
56
072-17-13
1.
Never reach into the crushing danger
area as long as parts may move.
2.
Turn engine off and remove key before
carrying out any adjustment, service
or repair work.
3.
495.163
Stay clear of gate swinging area while
tractor engine is running. Access only
allowed when safety lock is applied.
- 10 -
EN
1800_D-Warnbilder_5481
WARNING SIGNS
4.
Danger - stay
clear of rotating
machine parts.
5.
Never reach
into the pick-up
area as long as
tractor engine
is running
with PTO
connected.
6.
494.529
If unsure, refer
to the operating
instructions.
7.
Shut engine off and remove key
before carrying out maintenance or
repair work.
8.
Do not touch any moving machine
parts. Wait until they have stopped
completely.
9.
Do not stand in the
in the swivel range
of the tail gate
during operation.
- 11 -
GB
1100_GB-INBETRIEBNAHME_511
PUTTING INTO OPERATION
Tips for coupling and uncoupling the
trailer
Danger of injury exists when coupling the implement
to the tractor!
As long as the tractor is moving backwards, do not
step between it and the trailer when coupling.
Nobody is to stand between the tractor and trailer
without the vehicles being secured against rolling
with the parking brake and/or wheel chocks.
Drive shaft connection or disconnection is only to
be undertaken when the motor has stopped.
When connecting cardan shaft ensure it is properly
locked into place
Parking the implement
When the implement ist parked, either
remove the
driveshaft and store it, or
secure it with a chain.
Do not use re
tai
ning chain (H) for this.
Only use the trailer according to regulations!
Regulations for Use: See chapter "Technical Data".
The trailer's load limits (permitted axle load, support
load, total weight) may not be exceeded. The relevant
details are located on the right side of the trailer.
In addition, observe the power limits of the tractor
being used.
The trailer may not be used to transport people,
animals or objects.
General safety tips for using the trailer
Tips for travelling with the trailer
The handling of the tractor is influenced by the trailer
coupled to it.
Danger of tipping exists when working on slopes.
The dri
ving must be adap
ted to the cor
re
spon
ding
terrain and ground
conditions.
Maximum speeds must be observed (depending
on implement’s equipment)
The towing vehicle is to be sufficiently equiped
with weights at the front or at the rear in order to
gua
ran
tee the steering and braking capacity (a
mi
ni
mum of 20% of the vehicle's tare weight on
the front axle).
Be aware of implement’s height (especially with low
thoroughfares, bridges, overhead lines, etc.)
Loading of the trailer affects the performance of the
tractor.
Travelling on roads
Observe the road rules.
Travelling on public roads is only permitted with the
back closed, the steps folded up and the cutting
unit folded in at the side. In this case the lighting
equipment must be mounted perpendicular to the
carriageway.
Lock trailer’s self-steering axle when travelling for
longer periods.
20%
Kg
Take note!
Observe also the
tips in the respec-
tive chapters and
in the supplement
to this operating
manual.
- 12 -
GB
PUTTING INTO OPERATION
1100_GB-INBETRIEBNAHME_511
Tip:
If opening front safeguard cover, swivel
length indicator pointer back so that it
won’t be damaged.
This trailer is over-length and therefore only permitted
restricted road travel.
Before taking the machine on the road, ensure that trailer
does not exceed the legal length for this country/state.
Prepare for road travel:
1. Alter trailer length by lifting and lowering drawbar.
2. Position drawbar so that transport length indicator arrow
points to the 12m mark or below (> 12m). Transport
length indicator is mounted on front safeguard cover.
Tip:
Indicator is only effective when pointer has
been moved to limit stop beforehand. Do
this by pushing pointer against hex. screw
(see illustration).
Road travel tips for a Jumbo 10010
- 13 -
GB
PUTTING INTO OPERATION
1100_GB-INBETRIEBNAHME_511
Checking before operation
1. Check that all safety equipment (coverings, casings,
etc.) are in proper order and fitted in position on the
trailer.
2. Grease the trailer in accordance with the lubrication
chart. Check the gearing for tightness and the oil
level.
3. Check that tyres have the correct air pressure.
4. Check that wheel nuts are sitting firmly.
5. Ensure the correct p.t.o.-r.p.m..
6. Make the electrical connections to the tractor and
check that they are correct. Take note of the tips in
the operating manual!
7. Carry out the following adaptions:
Drawbar height
Laying of brake cable
*)
Install hand brake lever in the tractor cabin
*)
8. Secure trailer using only the fixtures provided.
9. Cut drive shaft to the correct length and check the
function of the overload safety (see supplement).
10.
Check the electronic unit function.
11.
Connect hydraulic lines to tractor.
Check hydraulic hoses for damage and wear.
Ensure the correct connection.
12.
All swivelling parts (tailgate, adjusting lever, etc.) must
be secured against dangerous position changes.
13.
Check parking brake and service brake functions.
*)
if present
Before starting work
a. Before commencing work, the operator must be aware
of all operating devices and
functions. The learning
of these is too late after ha
ving
already commenced
operation!
b. The vehicle is to be
tested for traffic and
operating
sa
fe
ty before each
operation.
c. The danger of being crushed or cut exists in the Pick-
up, cutting unit, tailgate and upper extension areas.
All persons must be shown out of these areas before
activating hydraulic equipment and turning on the
drive.
d. Before driving the vehicle, the driver must ensure that
nobody will be endangered and that no obstructions
are present. If the driver is unable to see and have an
overall view of the roadway directly behind the trailer,
he must be guided by somebody while reversing.
e. Observe the safety tips which are attached to the trailer.
An explanation of what the individual graphic warning
symbols mean can be found on page 5.
f. Observe also the tips in the respective chapters and
in the supplement to this operating manual.
Instruction!
The following tips
should make the
trailer's operation
easier for you.
Detailled informa-
tion for individual
points can be
found in the re-
spective chapters
in this operating
manual.
- 14 -
1800_DE-Erstanbau_5543
EN
INITIAL COUPLING TO TRACTOR
Safety hints:
DANGER
Danger to life caused by vehicles and trailers that
are not safe for driving on the road.
Check the functionality of lighting!
Check the functionality of the brakes!
Check the functionality and integrity of the
protective covers!
Connecting hydraulic hoses
NOTE
NOTE
Risk of damage to the hydraulic block.
Install - if not present - a pressure-free
return to the tractor.
- Switch off pto before attaching
- Bring the control unit lever (ST) in floating position
(neutral position).
- Ensure clean plug connections
Tractor limit values:
- Maximum hydraulic pressure: 200 bar
- Maximum flow through amount: 90 l/min
Exception:
Jumbo 7210 Combiline: 130 l/min)
Jumbo 10010 Combiline: 130 l/min
Type of hydraulic connection
Single-acting servo
If the tractor is equipped only with single-acting servos,
it is absolutely necessary for your specialised workshop
to install an oil return pipe (T), if it does not already exist.
- Connect the oil return hose (2) to the tractor's oil return
line (T).
- Connect pressure line (1) to the single-acting servo.
Dual-acting servo
- As with the single-acting control device, connect the oil
return pipe (2) to the tractor's oil return pipe (T).
- Connect pressure pipe (1). (The pressure line is the
one going to the pressure filter on the implement)
Connect to Load Sensing (LS)
When connecting the hydraulic pipes, the tractor must
be turned off.
- Connect the oil return pipe (T) (largest coupling diameter)
- Couple the Load Sensing (LS) line to the LS-connector
on the tractor (smallest coupling diameter).
- Connect the pressure pipe (P) (medium coupling
diameter)
Position for the closed hydraulic system
and LS
with tractors with constant pressure pump, for example:
John Deere, CASE - MAXXUM, CASE - MAGNUM,
FORD SERIES 40 SLE
Before coupling, the screw (7) on the hydraulic block is to
be screwed completely in (7b).
- 15 -
1800_DE-Erstanbau_5543
EN
INITIAL COUPLING TO TRACTOR
Standard position for the open hydraulic
system
With tractors with constant current pump.
The position of the screw (7) is factory set (7a).
NOTE
NOTE
Risk of damage to the hydraulic block caused by
accelerated wear of the hydraulic oil.
Check the overpressure valve of the tractor
hydraulics and, if necessary, let the oil cool
down.
7b
001-01-23
001-01-23
P
T
LS
7
7a
7a Standard position for the open hydraulic system
7b Position for tractors with closed hydraulic system and
LS system
LS = Load sensing valve
Connect to tractor
Operation:
- Connect 2-pin plug to the DIN 9680 socket at tractor
Lighting:
- Connect 7-pin plug at tractor
- Check function of lighting at trailer.
For tractors with Isobus control
- Connect the 9-pin ISO plug to the ISObus socket on
the tractor.
Adjust hose holder
- Adjust hose holder so that there is sufficient distance
between hydraulic lines and drawbar (A2).
Cardan shaft
NOTE
Risk of damage to the device and/or to the cardan
shaft.
Adjust the length of the cardan shaft to the
tractor if necessary. (See Annex "Cardan
shaft")
Correct adjustment, installation and maintenance of the
PTO drive shaft is the requirement for a long service life.
The details for this are described in the section “PTO Drive
Shaft” and it is imperative to adhere to them.
- 16 -
1800_DE-Erstanbau_5543
EN
INITIAL COUPLING TO TRACTOR
Adjust trailer coupling
Attach the trailer coupling (A) at the tractor so that there
is sufficient distance between cardan shaft and drawbar
(A1) when the trailer is attached, especially on pivoting.
A
001-01-26
A1
001-01-25
Vibration damping
Standard fitting for JUMBO, TORRO
Optional for EUROPROFI, FARO, PRIMO
Important! To ensure that vibration absorption functions
properly:
- The cylinder (K) may not be completely retracted for
road transport
- Extend cylinder (K) approx. 1 - 2 cm
136-07-10
G
K
1 - 2 cm
1 - 2 cm
Preload pressure in gas container (G):
Type Fill pressure
Type Fill pressure
PRIMO, FARO
50 bar
EUROPROFI
70 bar
TORRO
80 bar
JUMBO (
2 t hitching)
100 bar
JUMBO (
3 t and 4 t hitching)
90 bar
Pressure change - see Chapter "MAINTENANCE"
Adjust pivoting drawbar
To allow pick-up to work properly, the height (H ) of coupled
trailer must be correctly set (pick-up pivoting area).
- See Chapter "Pick-up" for adjustment dimension (M)
Starting situation:
- Trailer coupled to tractor.
- Both hydraulic cylinder pistons of the pivoting drawbar
must be completely retracted.
Adjustment process:
- Release locknuts (K) at the threaded spindles.
- By turing the cylinder pistons (50), screw the threaded
spindle in or out until the dimension (M) is reached.
NOTE
Material damage caused by incorrect setting for the
threaded spindle.
Do not exceed the maximum limit (L max)
given in the table!
- 17 -
1800_DE-Erstanbau_5543
EN
INITIAL COUPLING TO TRACTOR
Type Part No. L max
Type Part No. L max
Type Part No. L max
EUROBOSS,
BOSS ALPIN
Single-action
442,092 570 mm
442,092 570 mm
EUROBOSS,
BOSS ALPIN
Dual-action
442,841 570 mm
442,841 570 mm
BOSS JUNIOR
442,047 560 mm
442,047 560 mm
PRIMO, FARO EU-
ROPROFI, TORRO,
JUMBO
(2 t hitching)
442,240 555 mm
442,240 555 mm
TORRO 3t
(3 t hitching)
442,858 540 mm
442,858 540 mm
JUMBO 3t and 4t
(3 t and 4 t hitching)
442,858 540 mm
442,858 540 mm
- The maximum adjustment range may not exceed (L
max see Table)
- Adjustment is to be performed alternately on both
hydraulic cylinders.
- Both hydraulic cylinders must be set at the same length.
- Retighten locknuts (K).
- 18 -
1800_D-Lenkachssperre_5543
EN
INITIAL COUPLING TO TRACTOR
Locking the trailing front axle
DANGER
Life-threatening danger exists through machine
tipping over. Lock the steering axle in the following
situations:
when travelling straight ahead quickly at 30
km/h or more
with unpaved surfaces
in sloped areas
on relief of the front axle by pivoting drawbar
operation
when driving over the drive-in silo
when the side guide of the non-steering axle
is no longer suffi cient
Trailing steering axle operation
The trailing front axle is operated differently depending on
tractor and wagon equipment.
For tractors without the Load sensing system
137-06-02
- connect additional hydraulic line to tractor
- open or close the trailing front axle using control (ST)
For tractors with the Load sensing system
137-06-03
- hydraulic line is connected to hydraulic block
- operation takes place through the “POWER CONTROL
or the “ISOBUS terminal”
(see description of the relevant Control)
- 19 -
1800_EN-Zug-Kugelkupplung_548
EN
ADJUSTING THE DRAWBAR
Adjusting the drawbar
The permissible load on the coupling point should be
taken from the vehicle type plate.
The permissible DC value should be taken from the
drawbar type plate or tow eye type plate.
The tightening torque of the fastening bolts of the trailer
coupling rings:
- M16x1,5 10.9 250 Nm
- M20x1,5 10.9 460 Nm
Driving with a tipped drawbar
Only short distances on even stretches in a tipping
situation (to unload) are permitted. Tipping slightly
(during travel) is permitted without reservation.
When travelling in an angled state, take particular care
that the upward angular movements of the towing rings/
traction coupling ball are limited.
Traction coupling ball
Note:
The traction-coupling ball may only be connected with
coupling ball type 80, as produced by Scharmüller
(Kugelkupplungsprofi) GmbH or other approved coupling
balls (80 mm ball diameter) that are suited for secure
connection and locking.
Maintenance of the traction coupling ball
In addition to the general vehicle maintenance
grease the contact surfaces at the point of coupling
inspect the fixing bolts of the traction coupling ball on
a firm seating
renew damaged, malformed or worn traction coupling
balls.
- Only allow exchanges to be carried out by specialists!
DANGER
Danger to life caused by incorrect repair of a damaged
towing eye.
Have the damaged towing eye exchanged
by a specialist workshop. Unauthorized
repairs to the safety-critical parts will lead to
loss of warranty.
Damaged parts must always be exchanged
with the original Pöttinger parts.
Never attempt to bend or weld the damaged
parts.
Adjusting the pivoting drawbar
Requirement:
All hydraulic and electrical cables have to be already
connected (see chapter "First installation on the tractor")
Adjust pivoting drawbar:
Set desired height of the pivoting drawbar via the keys on
the terminal or the external keypad.
Operation of the external keypad:
The external keypad is left in the direction of travel above
the cutting unit.
533-15-050
1
2
A
The external keypad has been secured against uninten-
tional activation.
1. Hold the button (A) down for 3 seconds. Afterwards,
the function keys are ready to use for 5 seconds. (The
left LED above a key glows as long as the key is ready
for use.)
2. Use the function key while the LED is lit in order to activate
a function. This automatically extends the operational
capability of the external keypad for 30 seconds.
- 20 -
1800_EN-Zug-Kugelkupplung_548
EN
ADJUSTING THE DRAWBAR
Function keys
Raising pivoting drawbar (1)
Press the key (1) to raise the front part of the trailer. The
front part of the loading wagon is lifting as long as you
keep the key pressed.
Lower pivoting drawbar (2)
Press the key 2 to lower the front part of the trailer. The
front part of the loading wagon lowers as long as you keep
the key pressed.
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