OTC 5019A Operating instructions

Brand: OTC

Model: 5019A

Type: Operating instructions

OTC 5019A is a low lift transmission jack with a maximum capacity of 2,200 lbs. It is designed to remove or install automotive or truck transmissions. The jack features a swivel hand pump for easy operation, a mounting plate that can be tilted forward and backward and side-to-side for precise positioning, and angle plates that ensure the transmission rests securely on the mounting plate. The jack also has a control valve that allows the user to regulate how fast the boom is lowered.

25, 26, 27

Form No. 540403

Parts List &

Operating Instructions

for: 5019A

Item

No.

Part

No.

Req'd

Description

 1 538316 1 Trans.MountingPlate

    (forRockwell&Eaton®

    RoadRanger®

    transmissions;includes

    Items1-4)

 5 538320 1 MountingPlate

 6 538311 1 SpecialScrew

 7 538313 1 LiftWeldment

 13 539019 1 Pin

 16 541308 4 Caster

 21 538328 1 MountingBracket

 22 544346 1 SwivelHandPump

    (seeFormNo.544717)

Parts Included but Not Shown

  218083 2 WarningDecal

  540402 1 Decal

  312556 1 WarningDecal

Low Lift Transmission Jack

MaximumCapacity:2,200Lbs.

Item

No.

Req'd

Description

655 Eisenhower Drive

Owatonna, MN 55060-0995 USA

Phone: (507) 455-7000

Tech. Serv.: (800) 533-6127

Fax: (800) 955-8329

Order Entry: (800) 533-6127

Fax: (800) 283-8665

International Sales: (507) 455-7223

Fax: (507) 455-7063

Refer to any operating instructions included

withtheproductfordetailedinformationabout

operation,testing,disassembly,reassembly,and

preventivemaintenance.

Items found in this parts list have been

carefully tested and selected by OTC.

Therefore: Use only OTC replacement parts!

AdditionalquestionscanbedirectedtotheOTC

Tech.Serv.Dept.at(800)533-6127.

12, 3, 4 5

18, 19

14, 15

12, 13

89, 11

22, 23, 24

SheetNo.1of2

©2007ServiceSolutionsU.S.LLCRev.B,March6,2013

The following items are contained in

Hardware Kit No. 549851

 2 3 HexNut

 3 3 Washer

 4 3 Bolt(M12x1.75x31MM)

 8 4 SocketHd.Screw

 9 16 HexNut(5/16-18)

 11 16 HexHd.CapScrew

 12 2 RetainingRing

 14 2 HexHd.CapScrew

 15 2 Washer

 18 4 HexHd.CapScrew

 19 2 LockNut(.750-10)

 20 1 RetainingRing

 23 5 CapScrew

 24 1 Retainer

 25 2 HexHd.CapScrew

 26 2 HexLockNut

 27 2 FlangedBearing

 1 ⁕ 1 90°Elbow

 2 544331 1 HydraulicCylinder

    (seeFormNo.544718)

 3 544345 1 HydraulicHose

 4 544332 1 ProtectiveSleeve

 5 ⁕ 1 CableTie

 6 ⁕ 1 RetainingRing

Parts List & Operating Instructions FormNo.540403,Sheet1of2,Back

2⁕

3⁕

Part

No.

Req'd

Description

 1 538314 1 CylinderMountingPlate

 2 ⁕ 2 ElbowFitting

 3 ⁕ 1 HexScrew(1-8x82.3MM)

 4 544346 1 SwivelHandPump

    (seeFormNo.544717)

Item

No. Part

No.

Req'd

Description

Item

No.

46⁕

1⁕

5⁕

Safety Precautions

WARNING: Failure to follow these warnings could cause a loss of load, damage to equipment, and / or

failure of equipment, which may result in personal injury or property damage:

•If the operator cannot read English, operating instructions and safety precautions must be read

and discussed in the operator’s native language.

•Wear eye protection that meets the requirements of ANSI Z87.1 and OSHA standards.

• Before each use, inspect the jack for leaks and damaged, loose, or missing parts. Immediately

replace cut, frayed, or damaged hoses.

•Do not modify this transmission jack or use attachments unless supplied by OTC. If a modication

is needed, please contact OTC Technical Services.

• This jack is designed to remove or install only automotive or truck transmissions. Using the jack

in a manner for which it is not designed may result in injury or damage to equipment.

• The load must not exceed the maximum rated capacity of 2,200 lbs.

• Stay out from underneath the load at all times.

• Secure the load to the jack.

• Use the jack on hard, level surfaces only.

• Lower the load completely before moving the jack.

Assembly Instructions

1. Assemblethehandletothepumpbyaligningtheholesinthehandlewith

theholesinthepumpcapandpiston.Slideapinthrougheachhole,and

secureeachpinwitharetainingringoneachend.SeeFigure1.

2. ForusewithaRockwellorEaton®RoadRanger®trucktransmission:Place

thetransmissionmountingplate(No.538316)ontopofthewhitemounting

plate(No.538320)asshowninthepartslistdrawing.Insertboltsthrough

thethreeholesintheplates.Securetheboltsbyattachingawasherand

nuttoeachboltfromunderneaththeplates. Figure 1

Items marked with an asterisk (⁕) are contained in

Hardware Kit No. 549851

1. Positionthejackunderthetransmission.

2. Closethecontrolvalve.Operatethepumphandletoraisetheboomandalignthemountingplatewiththetransmission.

SeeFigure2.

3. Removethetransmissionaccordingtotheinstructionsinthevehicleservicemanual.

4. Positionthetransmissiononthemountingplate,restingagainsttheangleplatesasshowninFigure2.

•Thetransmissionmountingplatemaybetiltedforwardandbackwardbyadjustingthelinkagearm(No.538311).

•Thetransmissionmountingplatemaybetiltedside-to-sidebyadjustingthehexhd.capscrews.

5. Securethetransmissiontothemountingplate.

6.

Lowertheloadbyslowlyopeningthecontrolvalve.Usethecontrolvalvetoregulatehowfasttheboomislowered.

Optional Equipment - OTC AdjustaGrip® Universal Mounting Arm (No. 538578)

Parts List & Operating Instructions Form No. 540403

Operating Instructions

Figure 2

Thetransmissionmustrest

againsttheangleplatesasshown.

Right Angle

Mounting Ear

Figure 3

Angle Plates Angle Plate

Maintenance

1. Completelylowerthejackanytimeitisnotbeingused.

2. Thehydraulicpumpandramassemblyshouldbedrained,ushed,andrelledwithoilatleastonceeachyear.Use

ahighgradehydraulicoilsuchasOTCNo.9636oranequivalent(215SUSviscosityratingat100°F).

3. Lubricatecasterswivelplatesandwheelseverysixmonthsusingpressuregungrease.

4. LubricateliftarmpivotpointsasneededwithSAE30motoroil.

Mounting

Plate

No. 538320

OTC'suniversalmountingarmsmaybeusedtomountotherlargetransmissions

tothelowlifttransmissionjack.(OrderNo.305811foroneuniversalmountingarm;

ordereacharmseparately.)

1. Removethetransmissionmountingplate(No.538316),bolts,washers,andhex

nuts.

2. Fastentheuniversalmountingarmstothetopofthemountingplate(No.538320)

usingthewashersandnutsprovided.SeeFigure3.

a. Loosenallthejointsintheadjust-a-griparms.

b. Locatetherightanglemountingearofeacharmoveraslotinthemounting

plate,andinstallawasherandnut.

c. Usecapscrewstoattachatleasttwoofthearmstothetransmission.

SheetNo.2of2

Rev.B,March6,2013

OTC 5019A Operating instructions

OTC 5019A Operating instructions

OTC 5019A Operating instructions

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