2. OTC
  3. 5019A

OTC 5019A Operating instructions

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25, 26, 27
Form No. 540403
Parts List &
Operating Instructions
for: 5019A
Item
No.
Part
No.
No.
Req'd
Description
 1 538316 1 Trans.MountingPlate
  (forRockwell&Eaton®
  RoadRanger®
  transmissions;includes
  Items1-4)
 5 538320 1 MountingPlate
 6 538311 1 SpecialScrew
 7 538313 1 LiftWeldment
 13 539019 1 Pin
 16 541308 4 Caster
 21 538328 1 MountingBracket
 22 544346 1 SwivelHandPump
  (seeFormNo.544717)
Parts Included but Not Shown
  218083 2 WarningDecal
  540402 1 Decal
  312556 1 WarningDecal
Low Lift Transmission Jack
MaximumCapacity:2,200Lbs.
Item
No.
No.
Req'd
Description
655 Eisenhower Drive
Owatonna, MN 55060-0995 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Refer to any operating instructions included
withtheproductfordetailedinformationabout
operation,testing,disassembly,reassembly,and
preventivemaintenance.
Items found in this parts list have been
carefully tested and selected by OTC.
Therefore: Use only OTC replacement parts!
AdditionalquestionscanbedirectedtotheOTC
Tech.Serv.Dept.at(800)533-6127.
12, 3, 4 5
67
18, 19
16
21
20
18
14, 15
12, 13
89, 11
22, 23, 24
SheetNo.1of2
©2007ServiceSolutionsU.S.LLCRev.B,March6,2013
The following items are contained in
Hardware Kit No. 549851
 2 3 HexNut
 3 3 Washer
 4 3 Bolt(M12x1.75x31MM)
 8 4 SocketHd.Screw
 9 16 HexNut(5/16-18)
 11 16 HexHd.CapScrew
 12 2 RetainingRing
 14 2 HexHd.CapScrew
 15 2 Washer
 18 4 HexHd.CapScrew
 19 2 LockNut(.750-10)
 20 1 RetainingRing
 23 5 CapScrew
 24 1 Retainer
 25 2 HexHd.CapScrew
 26 2 HexLockNut
 27 2 FlangedBearing
 1 ⁕ 1 90°Elbow
 2 544331 1 HydraulicCylinder
   (seeFormNo.544718)
 3 544345 1 HydraulicHose
 4 544332 1 ProtectiveSleeve
 5 ⁕ 1 CableTie
 6 ⁕ 1 RetainingRing
Parts List & Operating Instructions FormNo.540403,Sheet1of2,Back
2⁕
1
3⁕
4
Part
No.
No.
Req'd
Description
 1 538314 1 CylinderMountingPlate
 2 ⁕ 2 ElbowFitting
 3 ⁕ 1 HexScrew(1-8x82.3MM)
 4 544346 1 SwivelHandPump
   (seeFormNo.544717)
Item
No. Part
No.
No.
Req'd
Description
Item
No.
46⁕
1⁕
23
5⁕
Safety Precautions
WARNING: Failure to follow these warnings could cause a loss of load, damage to equipment, and / or
failure of equipment, which may result in personal injury or property damage:
•If the operator cannot read English, operating instructions and safety precautions must be read
and discussed in the operator’s native language.
•Wear eye protection that meets the requirements of ANSI Z87.1 and OSHA standards.
• Before each use, inspect the jack for leaks and damaged, loose, or missing parts. Immediately
replace cut, frayed, or damaged hoses.
•Do not modify this transmission jack or use attachments unless supplied by OTC. If a modication
is needed, please contact OTC Technical Services.
• This jack is designed to remove or install only automotive or truck transmissions. Using the jack
in a manner for which it is not designed may result in injury or damage to equipment.
• The load must not exceed the maximum rated capacity of 2,200 lbs.
• Stay out from underneath the load at all times.
• Secure the load to the jack.
• Use the jack on hard, level surfaces only.
• Lower the load completely before moving the jack.
Assembly Instructions
1. Assemblethehandletothepumpbyaligningtheholesinthehandlewith
theholesinthepumpcapandpiston.Slideapinthrougheachhole,and
secureeachpinwitharetainingringoneachend.SeeFigure1.
2. ForusewithaRockwellorEaton®RoadRanger®trucktransmission:Place
thetransmissionmountingplate(No.538316)ontopofthewhitemounting
plate(No.538320)asshowninthepartslistdrawing.Insertboltsthrough
thethreeholesintheplates.Securetheboltsbyattachingawasherand
nuttoeachboltfromunderneaththeplates. Figure 1
Items marked with an asterisk (⁕) are contained in
Hardware Kit No. 549851
1. Positionthejackunderthetransmission.
2. Closethecontrolvalve.Operatethepumphandletoraisetheboomandalignthemountingplatewiththetransmission.
SeeFigure2.
3. Removethetransmissionaccordingtotheinstructionsinthevehicleservicemanual.
4. Positionthetransmissiononthemountingplate,restingagainsttheangleplatesasshowninFigure2.
•Thetransmissionmountingplatemaybetiltedforwardandbackwardbyadjustingthelinkagearm(No.538311).
•Thetransmissionmountingplatemaybetiltedside-to-sidebyadjustingthehexhd.capscrews.
5. Securethetransmissiontothemountingplate.
6.
Lowertheloadbyslowlyopeningthecontrolvalve.Usethecontrolvalvetoregulatehowfasttheboomislowered.
Optional Equipment - OTC AdjustaGrip® Universal Mounting Arm (No. 538578)
Parts List & Operating Instructions Form No. 540403
Operating Instructions
Figure 2
Thetransmissionmustrest
againsttheangleplatesasshown.
Right Angle
Mounting Ear
Figure 3
Angle Plates Angle Plate
Maintenance
1. Completelylowerthejackanytimeitisnotbeingused.
2. Thehydraulicpumpandramassemblyshouldbedrained,ushed,andrelledwithoilatleastonceeachyear.Use
ahighgradehydraulicoilsuchasOTCNo.9636oranequivalent(215SUSviscosityratingat100°F).
3. Lubricatecasterswivelplatesandwheelseverysixmonthsusingpressuregungrease.
4. LubricateliftarmpivotpointsasneededwithSAE30motoroil.
Mounting
Plate
No. 538320
OTC'suniversalmountingarmsmaybeusedtomountotherlargetransmissions
tothelowlifttransmissionjack.(OrderNo.305811foroneuniversalmountingarm;
ordereacharmseparately.)
1. Removethetransmissionmountingplate(No.538316),bolts,washers,andhex
nuts.
2. Fastentheuniversalmountingarmstothetopofthemountingplate(No.538320)
usingthewashersandnutsprovided.SeeFigure3.
a. Loosenallthejointsintheadjust-a-griparms.
b. Locatetherightanglemountingearofeacharmoveraslotinthemounting
plate,andinstallawasherandnut.
c. Usecapscrewstoattachatleasttwoofthearmstothetransmission.
SheetNo.2of2
Rev.B,March6,2013
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