Toro MMX-858H-S Mortar Mixer User manual

Type
User manual

This manual is also suitable for

FormNo.3429-698RevC
MMX-655H-S,658H-S,and858H-S
MortarMixer
ModelNo.60213—SerialNo.404320000andUp
ModelNo.60216—SerialNo.404320000andUp
ModelNo.60220—SerialNo.404320000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3429-698*C
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
TireInformation—TheDOTtireinformationislocated
onthesideofeachtire.Thisinformationgivesload
andspeedratings.Replacementtiresshouldhavethe
sameorbetterratings;refertoSpecications(page
12)toensurethatthetiresonyourmachinemeetor
exceedtheweightrequirementsofyourmachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisdesignedtomixmortar,plaster,
reproongmaterial,grout,andothersmall-grained
Portlandcementproducts.Avehicleequippedwithan
appropriatepintleorballhitchcantowthemachine.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g248834
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................7
1InstallingtheDumpHandle..............................7
2InstallingtheT owPole.....................................7
3InstallingtheSafetyChain...............................8
4AdjustingtheMixingPaddles...........................8
ProductOverview.....................................................9
Controls.............................................................9
EngineControls.............................................11
Specications..................................................12
BeforeOperation.................................................13
BeforeOperationSafety...................................13
TowingtheMachine..........................................14
PreparingtoUsetheMachine...........................17
OpeningandClosingtheCowl..........................17
AddingFuel......................................................17
PerformingDailyMaintenance..........................19
DuringOperation.................................................19
DuringOperationSafety...................................19
StartingtheEngine...........................................20
ShuttingOfftheEngine.....................................20
AdjustingtheAxleWidth...................................21
MixingtheMaterial...........................................22
DumpingtheMaterial........................................23
AfterOperation....................................................23
AfterOperationSafety......................................23
CleaningtheDrum............................................23
Maintenance...........................................................24
MaintenanceSafety..........................................24
RecommendedMaintenanceSchedule(s)...........24
Pre-MaintenanceProcedures..............................25
PreparingtheMachineforMaintenance............25
DisconnectingtheSpark-PlugWire..................25
RemovingtheDividerPlate..............................26
InstallingtheDividerPlate................................26
Lubrication..........................................................27
LubricatingtheBearingsandSeals...................27
GreasingtheWheelBearings...........................28
EngineMaintenance...........................................29
ServicingtheAirCleaner..................................29
ServicingtheEngineOil....................................30
ServicingtheSparkPlug...................................32
CleaningtheSparkArrester..............................33
RemovingandInstallingtheEngine..................34
FuelSystemMaintenance...................................35
CleaningtheFuel-SedimentCup......................35
DrainingtheFuelT ank......................................36
DriveSystemMaintenance..................................36
TireAirPressure...............................................36
InspectingtheTires..........................................36
TorquingtheWheelLugNuts............................37
ServicingtheReductionCase...........................37
BeltMaintenance................................................39
InspectingtheBelts..........................................39
3
AdjustingtheBeltTension.................................39
ReplacingtheBelts...........................................41
AligningthePulleys..........................................42
PaddleMaintenance............................................43
AdjustingthePaddles.......................................43
Cleaning..............................................................45
CleaningtheMachine.......................................45
Storage...................................................................46
StorageSafety..................................................46
PreparingtheMachineforStorage...................46
Troubleshooting......................................................47
Safety
WARNING
Machiningorhandlingstone,masonry,
concrete,metal,andothermaterialscan
generatedust,mists,andfumescontaining
chemicals,suchassilica,knowntocause
seriousorfatalinjuryorillness,suchas
respiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.
Controldust,mist,andfumesatthe
sourcewherepossible.Usewaterfordust
suppressionwheneverpossible.
Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupational
andtradeassociations.
Alwaysfollowrespiratoryprecautions.
Whenyoucannoteliminatethehazards
frominhalation,youandallbystanders
shouldweararespiratorapprovedby
OSHAforthematerialthatyouare
handling.
GeneralSafety
Thisproductiscapableofamputatinghands.Always
followallsafetyinstructionstoavoidseriousinjuryor
death.
Readandunderstandthecontentsofthis
OperatorsManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal125-4939
125-4939
1.Warning—readthe
OperatorsManual.
4.Toxicgasinhalation
hazard—donotrunthe
engineinanenclosed
space.
2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.
5.Explosionhazard—shut
offtheengineandkeep
awayfromameswhen
refueling.
3.Entanglementhazard
atpaddles—shutoff
theengineandwait
forallmovingpartsto
stopbeforeperforming
maintenance.
decal125-8175
125-8175
1.ReadtheOperator’sManualforinformationongreasing
themachine.
decal125-8216
125-8216
1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.
2.Warning—limittowing
speedtolessthan88km/h
(55mph).
5
decal130-8322
130-8322
1.Useonlyfuelwithan
alcoholcontentbyvolume
under10%.
3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.
2.ReadtheOperator's
Manualformore
informationonfuel.
decal133-8062
133-8062
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Dumphandle1
Carriagebolt
2
1
Nut2
Installthedumphandle.
2
Towpolekit(soldseparately)
1
Installthetowpole(side-dumpmodels
only).
Safetychain(includedwiththetowpole
kit)
1
3
Connectinglink(includedwiththetow
polekit)
2
Installthesafetychain.
4
Nopartsrequired
Adjustingthemixingpaddles.
1
InstallingtheDumpHandle
Partsneededforthisprocedure:
1Dumphandle
2
Carriagebolt
2Nut
Procedure
1.Cutthecabletiestoremovethedumphandle
fromtheundersideofthegrate.
2.Installthedumphandletothesideofthedrum
using2carriagebolts(installedontheinsideof
thedrum)andnutsasshowninFigure3.
g028569
Figure3
7
2
InstallingtheTowPole
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
TowPoleSpecications
Purchasethetowpolekit(includingfasteners)that
meetsyourneedsfromyourAuthorizedService
Dealer.Themachinehasthefollowingtowpole
options:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)or127cm
(50inches)
50mm(2inch)ball—forged78.7cm(31inches)or127cm
(50inches)
Pintle
78.7cm(31inches)or127cm
(50inches)
InstallingtheTowPole
1.Removetheboltandnutfromthetowpole
(Figure4).
g019804
Figure4
1.Towpole4.Bolthole
2.Frontpost
5.Frametting
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholein
thepolewiththeholeintheframetting(Figure
4).
3.Inserttheboltthroughtheholesinthettingand
thepole(Figure4).
4.Threadthenutontotheboltandtightenthem
untiltheyaretightagainsttheframetting
(Figure4).
Note:Iftheself-lockingnyloninsertinthe
locknutwearswithuse,replacethenutwitha
newGrade5orGrade8locknut.
3
InstallingtheSafetyChain
Partsneededforthisprocedure:
1
Safetychain(includedwiththetowpolekit)
2
Connectinglink(includedwiththetowpolekit)
Procedure
Safetychainandconnectinglinkareincludedinthe
towpolekit(soldseparately);referto2Installingthe
TowPole(page7).
Formahookontheendofabendablepieceofrodor
stiffwire(notincluded)andinstallthesafetychainand
connectinglinksasshowninFigure5.
g035100
Figure5
Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.
8
4
AdjustingtheMixing
Paddles
NoPartsRequired
Procedure
Ifthemixingpaddlesandwipersneedadjustment,
adjustthepaddlesandwipers;refertoAdjustingthe
Paddles(page43).
ProductOverview
g028571
Figure6
Rightside
1.Rearcowl
7.Clutchlever13.Chute
2.Frontcowl8.Drumlatch14.Axle
3.Grate
9.Frontpost15.Wheel
assembly
4.Bagsplitter10.Towpole
16.Cowllatch
5.Dumphandle
11.Safety-chain
keyhole
6.Grateliftarm
12.Drum
Controls
Becomefamiliarwithallthecontrolsbeforeyou
operatethemachine.
ClutchLever
Usetheclutchlevertoengageanddisengagethe
paddles.
9
g019875
Figure7
1.Clutchlever
DrumLatch
Usethedrumlatchtosecurethedrumtothemix
position(upright)formixingoperationsandwhen
transportingthemachine.
g019877
Figure8
1.Drumlatch
DumpHandle
Usethedumphandletorotatethedrumtothedump
positionandtorotatethedrumtothemixposition
(upright).
g028572
Figure9
1.Dumphandle
10
EngineControls
g019744
Figure10
1.Recoil-starthandle5.Fuelcap
2.Fuelvalve
6.Oildipstick
3.Chokelever
7.Oil-drainplug
4.Throttlelever
8.On/Offswitch
FuelValve
Thefuelvalve(Figure11)islocatedunderneaththe
chokelever.Movetheleverforthefuelvalvetothe
ONpositionbeforeattemptingtostarttheengine.
Whenyouhavenishedmixing,shutofftheengine
andmovethefuel-valvelevertotheOFFposition.
g018792
Figure11
1.Fuelvalve3.Throttlelever
2.Chokelever
ChokeLever
Usethechokelever(Figure11)tostartacoldengine.
Beforepullingtherecoil-starthandle,movethechoke
levertotheCLOSEDposition.Oncetheengineis
running,movethechokelevertotheOPENposition.
Donotusethechokeiftheengineisalreadywarmed
uporiftheairtemperatureishigh.
ThrottleLever
Thethrottlelever(Figure11)controlsthespeed(rpm)
oftheengine.Itislocatednexttothechokelever.It
setstheenginespeedandthereforecanincreaseand
decreasetherotationspeedofthemixingpaddles.
Forbestperformance,setthiscontroltotheFAST
positionwhenmixingmaterial.
EngineOn/OffSwitch
TheOn/Offswitchislocatedonthefrontoftheengine.
RotateittotheONpositiontostartandrunthe
engine.
RotateittotheOFFpositiontoshutofftheengine.
g021103
Figure12
1.OFFposition2.ONposition
Recoil-StartHandle
Tostarttheengine,pulltherecoil-starthandle(Figure
10)quicklytoturntheengineover.Theengine
controlsdescribedabovemustallbesetcorrectlyfor
theenginetostart.
Oil-LevelSwitch
Theoil-levelswitchislocatedinsidetheengine,andit
doesnotallowtheenginetorunintheeventtheoil
levelisbelowthesafeoperatinglimit.
11
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineSpecications
Model
60213,60213C60216,60216C60220,60220C
BatchCapacity0.17m
3
(6.0ft
3
)0.23m
3
(8.0ft
3
)0.23m
3
(8.0ft
3
)
TotalVolume
0.19m
3
(6.7ft
3
)0.24m
3
(8.6ft
3
)0.24m
3
(8.6ft
3
)
DrumMaterial
SteelSteelSteel
Length
(withouttowpole)
168cm
(66inches)
168cm
(66inches)
200cm
(79inches)
Width86cm
(34inches)
86cm
(34inches)
86cm
(34inches)
Height142cm
(56inches)
142cm
(56inches)
142cm
(56inches)
Weight263kg
(580lb)
289kg
(638lb)
295kg
(650lb)
Axle
86to117cm(34to46inches)
extendable
87to117cm(34to46inches)
extendable
88to117cm(34to46inches)
extendable
Engine
Honda
®
GX240Honda
®
GX240Honda
®
GX240
DriveBeltBeltBelt
12
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingthem.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay
restricttheageoftheoperator.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
Ensurethatallguardsaresecurelyinplacebefore
operatingthemachine.
Parkthemachineonalevelsurface,shutoffthe
engine,waitforallmovingpartstostop,andallow
themachinetocoolbeforeadjusting,cleaning,
storing,orrepairingthemachine.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
TowingSafety
Checkwithyourlocalcountyorstatetowingsafety
regulationsbeforetowingthemachine.
Toreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,ensure
thatthetowingvehicleismechanicallysoundand
ingoodoperatingcondition.
Shutofftheengineandturnthefuelvalvetothe
OFFpositionbeforetransportingthemachine.
Whentowingwithaballhitch,ensurethatitisthe
propersizeforthehitchcoupleronthemachine.
Whentowingwithapintlehitch,ensurethatthe
eyeofthetowpoleisthecorrectdimensionfor
thepintlehook.
Inspectthehitchandcouplingforwear.Donot
towthemachinewithdamagedorwornhitches,
couplings,chains,orothercomponents.
Checktheairpressureofthetiresonthetowing
vehicleandadjustthepressureasneeded.
Checkthetiretreadandsidewallfordamageand
wearandreplacethetireifnecessary.
Properlyattachthesafetychainstothetowing
vehiclebycrossingthechainsandremovingextra
slack.
Ensurethatthedirectionalandbrakelightsare
workingproperly(ifequipped).
Ensurethatthedirectional,backup,andbrake
lightsofthetowvehicleareworkingproperly(if
equipped).
Beforetowing,ensurethatyourmachineis
correctlyandsecurelyattachedtothetowing
vehicle.
Ensurethatthesafetychainsareproperlysecured
tothevehicle,andleaveenoughslackforturning.
Donotcarryanymaterialinthemachinewhen
towing.
Avoidsuddenstopsandstarts.Thiscancause
skiddingorjackkning.Smooth,gradualstartsand
stopsimprovestowing.
Avoidsharpturnstopreventrolling.Towonlywith
avehiclethathasahitchdesignedfortowing.Do
notattachtowedequipmentexceptatthehitch
point.
Donottowthemachinefasterthan88km/h(55
mph).
Usecautionwhenbackingup;useaspotter
outsidethevehicletoguideyou.
Donotallowanyonetositorrideonthemachine.
Disconnectthemachinefromthetowvehicle
beforeusingit.
Securethemachinetokeepitfrommovingbefore
youtowit.
Placechocksunderneaththetirestopreventthem
fromrollingwhilethemachineisparked.
Parkthemachineonalevelsurface,shutoffthe
engine,waitforallmovingpartstostop,andallow
themachinetocoolbeforeadjusting,cleaning,
storing,orrepairingthemachine.
13
TowingtheMachine
Beforetowingthemachine,readalltheinformation
andperformalltheapplicableprocedurestointhis
sectiontoensuresafeandpropertowing.
WARNING
Towingthemachineathighspeedincreases
theriskofahitchmalfunctionandtirefailure.
Higherspeedsalsoincreasethemomentum
ofthemachineandbrakingdistance.Ifthe
machinedetachesfromthetowvehicleathigh
speed,itcouldcausedamagetoproperty,or
injuryordeathtobystanders.
Donotexceed88km/h(55mph)whentowing
themachine.Forpoorroadconditionsor
inclementweather,reducespeedaccordingly.
WARNING
Towingthemachinewithmaterialinthedrum
increasestheriskofahitchmalfunctionand
tirefailure.Inaddition,materialcouldbounce
outofthedrumandhitothervehiclesand/or
people.Materialinthedrumincreasesthe
weight,whichaffectsmomentumandbraking
distance.
Donottowthemachinewithmaterialinthe
drum.
Testthebrakesofthetowvehiclebeforetowing.
Avoidsuddenstartsandstopswhiletowingthe
machine.
TowVehicleRequirements
Beforeconnectingthemachinetoyourtowvehicle,
ensurethatyourvehicleispreparedasfollows:
Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine;referto
Specications(page12).
UseaClass2orlargerreceiver.
Ensurethatyourtowvehiclehastheappropriate
hitchtotowthemachine;optionsincludea50mm
(2inch)ballhitchorapintlehitch.
Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetow
vehicleiscompatiblewiththeelectricalconnector
ofthemachine.Themachineusesastandard
4-pin,atplug.Ifyourtowvehiclehasadifferent
typeofplug,obtainanadapterfromanautomotive
partsstore.
PreparingtheMachineforTowing
1.Shutofftheengineandfuelvalve.
2.Emptythedrum.
3.Positionthedruminthemixposition(upright)
andlockit.
4.Closetheenginecowlandsecurethecowl
latches(Figure13).
g022324
Figure13
5.Ifyouhaveadjustedtheaxletothenarrow
position(ifequippedonyourmodel),extendthe
axle;refertoAdjustingtheAxleWidth(page21).
6.Inspectthetires;refertoInspectingtheTires
(page36).
HitchingtheMachinetoaTow
Vehicle
Yourmachineisequippedwith1ofthefollowing
hitchtypes;hitchitasdescribedintheappropriate
procedure:
Stamped-ballcoupler—HitchingaStamped-Ball
Coupler(page14)
Forged-ballcoupler—HitchingaForged-Ball
Coupler(page15)
Pintle-hitchcoupler—HitchingaPintle-Hitch
Coupler(page15)
HitchingaStamped-BallCoupler
1.Applychassisgreasetothesocketofthecoupler
andtheareaoftheclampthatcontactstheball.
2.Oilthepivotpointsandslidingsurfacesofthe
couplerwithSAE30motoroil.
3.HitchthemachineasshowninFigure14.
14
g035113
Figure14
HitchingaForged-BallCoupler
1.Applyremovablethread-lockingcompoundto
thethreadsofthecouplerbolttopreventthe
couplerhandlefromcomingloose.
Important:Applythread-lockingcompound
asneededinthefuture.
2.Applychassisgreasetothesocketofthecoupler
andtheareaoftheclampthatcontactstheball.
3.HitchthemachineasshowninFigure15.
g035115
Figure15
Note:Useawrenchtokeeptheboltfrom
spinning.
HitchingaPintle-HitchCoupler
g035164
Figure16
15
ConnectingtheSafetyChainsto
theTowVehicle
1.Pullthesafetychainthroughtheslotsinthe
keyholes,sothatthelengthsoneachsideare
equal.
2.Crossbothlengthsofchainunderthetowpole.
Note:Crossingthechainsdecreasesthe
chancesofthefrontofthemachinedropping
tothegroundifthehitchdoesnotholdthe
connection.
g021177
Figure17
1.Connectinglinks3.Chaincrossedundertow
pole
2.Keyholesinfrontpost
3.Connecteachlengthofchaintothesafety
chainmountingpointonthetowvehiclewiththe
connectinglinks(Figure18).
Important:Ensurethatthechainhas
enoughslackforturningaroundcorners
whentowingthemachine.
Note:Stowtheexcesschaininsidethebottom
ofthefrontpostbypushingitintothekeyholes
andlatchingtheappropriatelinksintothe
keyholeslots.
g019927
Figure18
1.Connectinglink3.Chainlink
2.Safetychainmounting
pointontowvehicle
4.Chain
ConnectingandCheckingthe
Lights
MachinesEquippedwithaLightKitOnly
1.Connecttheelectricalplugofthemachinewith
theelectricalplugofthetowvehicle(Figure28).
g020828
Figure19
Note:Themachineusesastandard4-pin,at
plug.Ifyourtowvehiclehasadifferenttype
ofplug,obtainanadapterfromanautomotive
partsstore.
2.EnsurethatthetowvehicleisintheNEUTRAL
position,engagetheparkingbrake,andstart
theengine.
3.Testthelightsasfollows:
A.Turnontheheadlightsofthetowvehicle.
Thetaillightsofthemachineshould
illuminate.
B.Pressthebrakepedalofthetowvehicle.
Thebrakelightsofthemachineshould
illuminate.
C.Operateeachturnsignalofthetowvehicle
inturn.
16
Thecorrespondingturn-signallightsofthe
machineshouldilluminate.
PreparingtoUsethe
Machine
1.Parkthemachineonalevelsurfaceand
disconnectthemachinefromthetowvehicle.
2.Ensurethatallguardsandpaddlesareinplace
andingoodcondition.
3.Performalldailymaintenanceprocedures
prescribedinMaintenance(page24).
4.Chockthefrontandbackofthetirestoprevent
themachinefrommoving.
5.Movethedrumtotheuprightpositionandlockit.
OpeningandClosingthe
Cowl
OpeningtheCowl
g035134
Figure20
ClosingtheCowl
g035135
Figure21
AddingFuel
DANGER
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Fillthefueltanksoutdoors,inanopen
area,whentheengineiscold.Wipeupany
fuelthatspills.
Neverllthefueltanksinsideanenclosed
trailer.
Neversmokewhenhandlingfuelandstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyoffuel.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
17
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingaspark
thatcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle
oronatruckortrailerbed,becauseinterior
carpetsorplastictruckbedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.
Whenpractical,removeequipmentfrom
thetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainerratherthanfroma
fuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
WARNING
Fuelisharmfulorfatalifswallowed.
Long-termexposuretovaporscancause
seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleand
fueltankopening.
Keepfuelawayfromyoureyesandskin.
FuelRecommendations
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithfuel
lessthan30daysold;runthemachinedrybefore
storingitformorethan30days.
Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizers
withanalcoholbasesuchasethanol,methanol,
orisopropanol.
FuelTankCapacity
Model
FuelTankCapacity
60213and60213C3.1L(0.82USgallons)
60216,60216C,60220,and
60220C
5.3L(1.40USgallons)
FillingtheFuelTank
1.Parkthemachineonalevelsurface,shutoffthe
engine,andallowtheenginetocool.
2.Cleanaroundthefuelcapandremoveit(Figure
22).
g019799
Figure22
1.Fuelcap
3.Addfueltothefueltankuntilthelevelisatthe
maximumfuellevel(Figure23).
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank
completelyfull.
18
g020679
Figure23
1.Maximumfuellevel
4.Installthefuelcapsecurely(Figure22).
5.Wipeupanyspilledfuel.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page24).
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriestopeopleordamageto
property.
Wearpersonalprotectiveequipment(PPE)and
appropriateclothing,includingthefollowing:
Hardhat
Respiratorordustmask
Faceshield
Safetyglasses
Hearingprotection
Substantial,slip-resistantfootwear
Longpants
Shirtwithlongsleevesthataretightatthe
wrists
Tight-ttinggloveswithoutdrawstringsorloose
cuffs
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Donotoperatethemachineunderill,tired,or
undertheinuenceofalcoholordrugs.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Ensurethatthemachineisonalevelsurface
beforeoperatingit.
Chockthetiresofthemachinetoprevent
unintendedmovement.
Beforeeveryuse,dothefollowing:
Inspectthecoupler,ball,andhitch.
Ensurethatalllightsarefunctioningproperly
(ifequipped).
Ensurethatthetiresareproperlyinated.
Ensurethatthelugnutsaretightandtorqued
properly.
Ensurethatthemachineisproperlysecured.
Beforestartingthemachine,ensurethatthereare
nopeopleorobstaclesnearorunderthemachine.
Operatethemachineonlyingoodlighting
conditions.
Donotplaceyourhandsoranysolidobjectinto
thedrumwhilethemachineisinoperation.
Nevermovethemachinewhiletheengineis
running.
Keepthecowlclosedandlatchedduringoperation.
Keepyourhandsawayfromanymovingparts.
Keepyourfeetawayfromthetiresandthefront
post.
Ifthemixingpaddlesstrikeanobjectorifthe
machinestartsmakinganunusualnoiseor
vibration,shutofftheengine,waitforallmoving
partstostop,andemptythedrum.Inspectfor
cloggingordamage.Clean,repair,and/orreplace
anydamagedparts.
19
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
Donotrunanengineinanenclosedorpoorly
ventilatedarea.
Engineexhaustcontainscarbonmonoxide,which
islethalifinhaled.Donotruntheengineindoors
orinanenclosedarea.
Alwaysshutofftheengineandwaitforallmoving
partstostopbeforeleavingthemachine.
Useonlyaccessoriesandattachmentsapproved
byT oro.
StartingtheEngine
1.EnsurethattheclutchleverisintheOFF
position.
2.MovethefuelvalvetotheOPENposition,allthe
waytotheright(Figure24).
g019815
Figure24
1.Chokelever
3.Throttlelever
2.Fuelvalve
3.MovethechokelevertotheONposition(Figure
24).
Note:Awarmorhotenginemaynotrequire
choking.
4.Movethethrottlelever1/3ofthewaytowardthe
MAXposition.
5.MovetheengineswitchtotheONposition
(Figure25).
g021103
Figure25
1.Engineswitch—OFF
position
2.Engineswitch—ON
position
6.Pullthestarterhandlelightlyuntilyoufeel
resistance,thenpullthehandlebriskly(Figure
26).Returnthestarterhandlegently.
g019747
Figure26
7.Aftertheenginestarts,graduallymovethe
chokeleverbacktotheOFFposition.Ifthe
enginestallsorhesitates,movethechokeback
totheONpositionagainuntiltheenginewarms
up.ThenmoveittotheOFFposition.
ShuttingOfftheEngine
1.MovethethrottlelevertotheMINposition
(Figure11).
Note:Iftheenginehasbeenworkinghardor
ishot,letitidleforaminutebeforeshuttingoff
theengine.Thishelpstocooltheenginebefore
stopping.Inanemergency,shutofftheengine
immediately.
2.MovetheengineswitchtotheOFFposition.
3.MovethefuelvalvetotheCLOSEDposition,all
thewaytotheleft.
20
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Toro MMX-858H-S Mortar Mixer User manual

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