Ransomes AR30001, AR30002 Accessories Manual
- Category
- Car kits
- Type
- Accessories Manual
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
FITTING INSTRUCTIONS
RJ 100 08 2005
24780G-GB (rev.1)
AR3 - 1.83m (72in) Width of Cut Field Kit
LMAC213
For:
Series: EK - Engine type: Kubota D1105-T
Product codes: AR30001 - 68" Width of Cut
24780G-GB (rev.1)
© 2005, Ransomes Jacobsen Limited. All Rights Reserved
GB-3
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
1 CONTENTS
CONTENTS PAGE
2 SAFETY INSTRUCTIONS
2.1 OPERATING INSTRUCTIONS ..................................................................................... 4
2.2 SAFETY SIGNS .......................................................................................................... 4
2.3 STARTING THE ENGINE ............................................................................................. 4
2.4 DRIVING THE MACHINE ............................................................................................ 4
2.5 TRANSPORTING ........................................................................................................ 4
2.6 LEAVING THE DRIVING POSITION ............................................................................ 4
2.7 SLOPES ..................................................................................................................... 4
2.8 BLOCKED CUTTING CYLINDERS .............................................................................. 5
2.9 ADJUSTMENTS, LUBRICATION AND MAINTENANCE ............................................... 5
3 PREPARATION
3.1 PREPARATION ........................................................................................................... 6
3.2 IMPORTANT NOTE .................................................................................................... 6
4 FRONT LH LIFT ARM
4.1 REMOVE CUTTING UNIT FROM LIFT ARM ...............................................................7
4.2 DISCONNECT LIFT RAM FROM LIFT ARM ............................................................... 7
4.3 REMOVE LIFT ARM FROM FRONT AXLE.................................................................. 7
4.4 ASSEMBLE NEW LIFT ARM TO FRONT AXLE .......................................................... 8
4.5 RECONNECT LIFT RAM TO LIFT ARM .....................................................................8
4.6 ASSEMBLE CUTTING UNIT TO LIFT ARM ................................................................9
5 CENTRE LIFT ARM
5.1 REMOVE CUTTING UNIT FROM LIFT ARM .............................................................. 10
5.2 DISCONNECT LIFT RAM FROM LIFT ARM .............................................................. 10
5.3 REMOVE LIFT ARM FROM MAINFRAME ................................................................. 11
5.4 ASSEMBLE NEW LIFT ARM TO MAINFRAME.......................................................... 11
5.5 RECONNECT LIFT RAM TO LIFT ARM .................................................................... 12
5.6 ASSEMBLE CUTTING UNIT TO LIFT ARM ............................................................... 13
5.7 REPOSITION YOKE BUFFER ...................................................................................... 13
6 PARTS LIST ............................................................................................................. 14
7 NOTES ...................................................................................................................... 18
GB-4
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
This safety symbol indicates important safety
messages in this manual. When you see this
symbol, be alert to the possibility of injury, carefully
read the message that follows, and inform other
operators.
2.1 OPERATING INSTRUCTIONS
• Ensure that the instructions in this book are
read and fully understood.
• No person should be allowed to operate this
machine unless they are fully acquainted with
all the controls and the safety procedures.
• Never allow children or people unfamiliar with
these instructions to use this machine. Local
regulations may restrict the age of the
operator.
2.2 SAFETY SIGNS
• It is essential all safety labels are kept
legible, if they are missing or illegible they
must be replaced. If any part of the machine
is replaced and it originally carried a safety
label, a new label must be affixed to the
replacement part. New safety labels are
obtainable from Ransomes dealers.
2.3 STARTING THE ENGINE
• Before starting the engine check that the
brakes are applied, drives are in neutral,
guards are in position and intact, and
bystanders are clear of the machine.
• Do not run the engine in a building without
adequate ventilation.
2.4 DRIVING THE MACHINE
• Before moving the machine, check to ensure
that all parts are in good working order,
paying particular attention to brakes, tyres,
steering and the security of cutting blades.
• Replace faulty silencers, mow only in daylight
or good artificial light
• Always observe the Highway Code both on
and off the roads. Keep alert and aware at all
times. Watch out for traffic when crossing or
near roadways.
• Stop the blades rotating before crossing
surfaces other than grass.
• Remember that some people are deaf or blind
and that children and animals can be
unpredictable.
• Keep travelling speeds low enough for an
emergency stop to be effective and safe at all
times, in any conditions.
• Remove or avoid obstructions in the area to
be cut, thus reducing the possibility of injury
2 SAFETY INSTRUCTIONS
to yourself and/or bystanders.
• When reversing, take special care to ensure
that the area behind is clear of obstructions
and/or bystanders. DO NOT carry passengers.
• Keep in mind that the operator or user is
responsible for accidents or hazards occurring
to other people or their property.
• When the machine is to be parked, stored or
left unattended, lower the cutting means unless
the transport locks are being used.
• While mowing, always wear substantial
footwear and long trousers. Do not operate the
equipment when barefoot or wearing open
sandals.
• Check the grass catcher frequently for wear or
deterioration. After striking a foreign object
Inspect the lawnmower for damage and make
repairs before restarting and operating the
equipment.
• If the machine starts to vibrate abnormally,
check immediately.
2.5 TRANSPORTING
• Ensure that the cutting units are securely
fastened in the transport position. Do not
transport with cutting mechanism rotating.
• Drive the machine with due consideration of
road and surface conditions, inclines and local
undulations.
2.6 LEAVING THE DRIVING POSITION
• Park the machine on level ground.
• Before leaving the driving position, stop the
engine and make sure all moving parts are
stationary. Apply brakes and disengage all
drives. Remove the starter key.
2.7 SLOPES
TAKE EXTRA CARE WHEN WORKING ON
SLOPES
• Local undulations and sinkage will change the
general slope. Avoid ground conditions which
can cause the machine to slide.
• Keep machine speeds low on slopes and
during tight turns.
• Remember there is no such thing as a “safe”
slope.
• Travel on grass slopes requires particular care.
2.8 BLOCKED CUTTING CYLINDERS
• Stop the engine and make sure all moving
parts are stationary.
• Apply brakes and disengage all drives.
GB-5
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
• Release blockages with care. Keep all parts
of the body away from the cutting edge.
Beware of energy in the drive which can
cause rotation when the blockage is released.
• Keep other people away from the cutting units
as rotation of one cylinder can cause the
others to rotate.
2.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE
• Stop the engine and make sure all moving
parts are stationary.
• Apply brakes and disengage all drives.
• Read all the appropriate servicing instructions.
• Use only the replacement parts supplied by
the original manufacturer.
• When adjusting the cutting cylinders take
care not to get hands and feet trapped when
rotating cylinders.
• Make sure that other people are not touching
any cutting units, as rotation of one cylinder
can cause the others to rotate.
• To reduce the fire hazard, keep the engine,
silencer and battery compartments free of
grass, leaves or excessive grease.
• Replace worn or damaged parts for safety.
• When working underneath lifted parts or
machines, make sure adequate support Is
provided.
• Do not dismantle the machine without
releasing or restraining forces which can
cause parts to move suddenly.
DANGER - Indicates an imminently hazardous
situation which, if not avoided, WILL result in death
or serious injury.
WARNING - Indicates a potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
CAUTION - Indicates a potentially hazardous
situation which, if not avoided, MAY result in minor
or moderate injury and property damage. It may
also be used to alert against unsafe practices.
2 SAFETY INSTRUCTIONS
GB-6
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
3 PREPARATION
3.1 PREPARATION
CAUTION: Read the tractor’s manual and
become familiar with the tractor, the controls and
proper use of the equipment.
Stay alert for potential hazards and follow all
safety precautions. Read all instructions
completely and make sure you understand them
before proceeding with the assembly
1. Park the tractor on a flat and level surface, fully
lower the implements to the ground, engage
parking brake, stop the engine and remove key
from ignition switch.
a. Wait for all movement to stop before
making any adjustments or
modifications.
b. Take this opportunity to thoroughly
inspect the equipment and perform other
maintenance.
The “Right” and “Left”, “Front” and “Rear” of the
machine are referenced from the operator’s right and
left when seated in the operator’s seat facing the
direction of forward travel.
3.2 IMPORTANT NOTE
1. It is not necessary to break any hydraulic
connections when fitting this Field Kit.
2. This modification increases the width of cut
from 1.7m (67in) to 1.83m (72in). With the kit
fitted it is possible that when working on slpoes
and turning sharply uncut strips will be left.
GB-7
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
4.1 REMOVE CUTTING UNIT FROM LIFT ARM
1. Remove cutting unit drive motor from cutting
unit.
2. Remove M8 x 55 Cap Screw (D), M8
Lockwasher (E) and Clamp Collar (C) from Lift
Arm (A).
3. Detach Cutting Unit from Lift Arm (A).
4. Remove Thrust Washer (B) from Lift Arm (A)
Pivot Shaft.
5. Retain items (B), (C), (D) and (E) for future use.
4 FRONT LH LIFT ARM
4.2 DISCONNECT LIFT RAM FROM LIFT ARM
1. Remove Ram Pin (B) from Lift Arm (A).
2. Retain Ram Pin (B) and all hardware (D, E and
Nyloc Nut) for future use.
4.3 REMOVE LIFT ARM FROM FRONT AXLE
1. Remove M8 x 25 Hex Head Screw (B), M8
Plain Washers (C) and M8 Nyloc Nut (D) from
Lift Arm Pivot Pin (E). Retain for future use.
2. Remove Lift Arm Pivot Pin (E) from Front Axle
(Z) / Lift Arm (A). Retain for future use.
3. Remove Lift Arm (A) from Front Axle (Z). Retain
Nylon Washers (F) for future use.
GB-8
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
4.4 ASSEMBLE NEW LIFT ARM TO FRONT
AXLE
1. Smear bore of new Lift Arm (A) bushes with
Shell Darina R2 grease (or equivalent).
2. Clean surface of Lift Arm Pivot Pin (E) (removed
in Step 4.3.2) to remove old grease residue.
3. Smear surface of Lift Arm Pivot Pin (E) with
Shell Darina R2 grease (or equivalent).
4. Fit new Lift Arm (A) to Front Axle (Z) fitting
Nylon Washers (F) between the Front Axle (Z)
Plates and the Lift Arm (A) Pivot Housing.
5. Align holes in Lift Arm (A), Nylon Washers (F)
and Front Axle (Z).
6. Fit Lift Arm Pivot Pin (E) through Front Axle (Z),
Nylon Washers (F) and Lift Arm (A) Pivot
Housing.
Note - Lift Arm Pivot Pin (E) is assembled so
that the flange plate is on the outside of the
machine.
7. Align hole in Lift Arm Pivot Pin (E) Flange Plate
with hole in Front Axle (Z) Plate.
8. Reassemble hardware (B, C and D) (removed in
Step 4.3.1) to Lift Arm Pivot Pin (E) and Front
Axle (Z).
4 FRONT LH LIFT ARM
4.5 RECONNECT LIFT RAM TO LIFT ARM
1. Align holes in Lift Ram (Y) and Lift Arm (A).
2. Clean surface of Ram Pin (B) (removed in Step
4.2.1) to remove old grease residue.
3. Smear surface of Ram Pin (B) with Shell Darina
R2 grease (or equivalent).
Note - Ram Pin (B) is assembled so that the
flange plate is on the inside of the Lift Arm (A).
4. Align holes in Ram Pin (B) with slot in Lift Arm
(A) Plate.
GB-9
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
4.5 CONTINUED
5. Reassemble hardware (D, E and Nyloc Nut)
removed in Step 4.2.1 to Ram Pin (B) and Lift
Arm (A).
6. Remove the LH plastic roller from the front axle,
and reposition it to the outermost pair of
mounting plates. (The roller should align with
the cutting unit in it's new position).
4.6 ASSEMBLE CUTTING UNIT TO LIFT ARM
1. Assemble Thrust Washer (B) to Lift Arm (A)
Pivot Shaft so that on assembly it will be
located between the Lift Arm (A) and the Yoke
Pivot Housing.
2. Smear surface of Lift Arm (A) Pivot Shaft with
Shell Darina R2 grease (or equivalent).
3. Assemble Cutting Unit to Lift Arm (A) Pivot
Shaft.
4. Assemble Clamp Collar (C) removed in Step
4.1.1 to Lift Arm (A) Pivot Shaft.
5. Align holes in Clamp Collar (C) and Lift Arm (A)
Pivot Shaft.
6. Reassemble hardware (D and E) removed in
Step 4.1.1
4 FRONT LH LIFT ARM
GB-10
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
5 CENTRE LIFT ARM
5.1 REMOVE CUTTING UNIT FROM LIFT ARM
1. Remove M8 x 55 Cap Screw (D), M8
Lockwasher (E) and Clamp Collar (C) from Lift
Arm (A).
2. Detach Cutting Unit from Lift Arm (A).
3. Remove Thrust Washer (B) from Lift Arm (A)
Pivot Shaft.
4. Retain items (B), (C), (D) and (E) for future use.
5. Remove Stop Bracket (F) from Mainframe.
6. Retain items (J), (K) and (L) for future use.
7. Remove Rubber Buffer (G) from Stop Bracket
(F).
8. Retain items (G) and (H) for future use.
5.2 DISCONNECT LIFT RAM FROM LIFT ARM
1. Remove Ram Pin (B) from Lift Arm (A).
2. Retain Ram Pin (B) and all hardware (C, D and
E) for future use.
GB-11
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
5.3 REMOVE LIFT ARM FROM MAINFRAME
1. Remove M8 x 25 Hex Head Screw (B), M8
Plain Washer (C) and M8 Nyloc Nut (D) from
Lift Arm Pivot Pin (E). Retain for future use.
2. Remove Lift Arm Pivot Pin (E) from Mainframe
(Z) / Lift Arm (A). Retain for future use.
3. Remove Lift Arm (A) from Mainframe (Z). Retain
Nylon Washers (F) for future use.
5.4 ASSEMBLE NEW LIFT ARM TO
MAINFRAME
1. Smear bore of new Lift Arm (A) bushes with
Shell Darina R2 grease (or equivalent).
2. Clean surface of Lift Arm Pivot Pin (E) (removed
in Step 5.3.2) to remove old grease residue.
3. Smear Lift Arm Pivot Pin (E) with Shell Darina
R2 grease (or equivalent).
4. Fit new Lift Arm (A) to Mainframe (Z) fitting
Nylon Washers (F) between the Mainframe
Plates and the Lift Arm (A) Pivot Housing.
5. Align holes in Lift Arm (A), Nylon Washers (F)
and Mainframe (Z).
6. Fit Lift Arm Pivot Pin (E) through Mainframe (Z),
Nylon Washers (F) and Lift Arm (A) Pivot
Housing.
7. Align hole in Lift Arm Pivot Pin (E) Flange Plate
with hole in Mainframe (Z) Plate.
5 CENTRE LIFT ARM
GB-12
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
5 CENTRE LIFT ARM
5.4 CONTINUED
8. Reassemble hardware (B, C and D) (removed in
Step 5.3.1) to Lift Arm Pivot Pin (E) and
Mainframe (Z).
5.5 RECONNECT LIFT RAM TO LIFT ARM
1. Align holes in Lift Ram (Y) and Lift Arm (A).
2. Clean surface of Ram Pin (B) removed in Step
5.2.1) to remove old grease residue.
3. Smear surface of Ram Pin (B) with Shell Darina
R2 grease (or equivalent)
Note - Ram Pin (B) is assembled so that the
flange plate is on the outside of the Lift Arm
(A).
4. Align holes in Ram Pin (B) with hole in Lift Arm
(A) Plate.
5. Reassemble hardware (C, D and E) removed in
Step 5.2.1 to Ram Pin (B) and Lift Arm (A).
GB-13
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
5.6 ASSEMBLE CUTTING UNIT TO LIFT ARM
1. Assemble Thrust Washer (B) to Lift Arm (A)
Pivot Shaft so that on assembly it will be
located between the Lift Arm (A) and the Yoke
Pivot Housing.
2. Smear surface of Lift Arm (A) Pivot Shaft with
Shell Darina R2 grease (or equivalent).
3. Assemble Cutting Unit to Lift Arm (A) Pivot
Shaft.
4. Assemble Clamp Collar (C) removed in Step
5.1.1 to Lift Arm (A) Pivot Shaft.
5. Align holes in Clamp Collar (C) and Lift Arm (A)
Pivot Shaft.
6. Reassemble hardware (D and E) removed in
Step 5.1.1
7. Assemble new Stop Bracket (F) to Mainframe
(Z) with hardware (J, K and L) removed in Step
5.1.6
8. Assemble Rubber Buffer (G), removed at Step
5.1.7, to new Stop Bracket (F) using Nut (H).
5 CENTRE LIFT ARM
5.7 REPOSITION YOKE BUFFER
1. Remove Rubber Buffer (N) and Nut (O). Retain
both parts.
2. Attach Bracket (M) with fixings (P, Q, S). Note
the positioning and orientation of the Bracket.
This should align with the angle of the Yoke.
3. Re-attach the Rubber Buffer (N) with Nut (O).
O
N
GB-14
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
6 PARTS LIST
1
2
3
4
5
6
LMSE196
LMSE197
4137109
GB-15
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
ITEM PART No DESCRIPTION QTY REMARKS
LMSE196 Lift Arm-Front LH 1
1 002952633 • End Cap-RHS 50x50x5 1
2 002993160 • Lubricator-M6 x 90 Deg 1
3 4130255 • Bush-Devol 1-1/4 x 1-5/8 x 1-1/2 2
4 4130836 • Wldmt-Lift Arm LH 1
LMSE197 Lift Arm-Centre 1
1 002952633 • End Cap-RHS 50x50x5 2
2 002993160 • Lubricator-M6 x 90 Deg 1
3 4130255 • Bush-Devol 1-1/4 x 1-5/8 x 1-1/2 2
4 4130838 • Wldmt-Lift Arm Ctr 1
5 4137109 Bracket-Bumper Stop 1
6 PARTS LIST
GB-16
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
6 PARTS LIST
4142585
GB-17
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
ITEM PART No DESCRIPTION QTY REMARKS
1 4142585 Bracket-Bumper Stop 1
2 523126 Rubber Buffer 1 re-used part as instructed
3 450120398 Nut-Hex 3/8-16 Nyloc Nut 1 re-used part as instructed
4 450242 Scrw-Hex M12 x 35` 2
5 450392 Wshr-M12 x 24 x 2.7 2
6 450380 Nut-Hex M12 Nyloc 2
6 PARTS LIST
GB-18
JACOBSEN AR3
1.83m (72in) WIDTH OF CUT FIELD KIT
FITTING INSTRUCTIONS
7 NOTES
Equipment from Ransomes Jacobsen Limited is built to
exacting standards ensured by ISO 9001 registration at
all our manufacturing locations. A worldwide dealer
network and factory-trained technicians backed by
Ransomes Jacobsen Parts Xpress provide reliable,
high-quality product support.
Ransomes Jacobsen Limited
West Road, Ransomes Europark, Ipswich, England, IP3 9TT
English Company Registration No. 1070731
www.ransomesjacobsen.com
World Class Quality, Performance and Support
BOB-CAT BUNTON CUSHMAN JACOBSEN RANSOMES RYAN E-Z-GO
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Ransomes AR30001, AR30002 Accessories Manual
- Category
- Car kits
- Type
- Accessories Manual
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