Pottinger LION 302 Operating instructions

Brand: Pottinger

Model: LION 302

Category: Mini tillers

Type: Operating instructions

This manual is also suitable for

Operator‘s manual

+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3

"Translation of the original Operating Manual" Nr.

Rotary Harrow

99 8751.GB.80N.0

LION 252.8 WG

(Type 8735: + . . 01001)

LION 302.10 WG

(Type 8751: + . . 01001)

LION 302.12 WG

(Type 8752: + . . 01001)

LION 402 WG

(Type 8753 : + . . 01001)

1300_GB-SEITE 2

Product liability, information obligation

Product liability obliges manufacturers and dealers to issue operating instructions with the sale of machinery and to instruct

the customer at the machine pointing out the operating, safety and maintenance regulations.

A confirmation is required to verify that the machine and operating instructions have been handed over correctly.

For this purpose

- Document A is to be signed and returned to Pöttinger

- Document B remains with the specialist company handing over the machine.

- The customer receives document C.

Every farmer is an entrepreneur within the meaning of the product liability law.

Damage to property within the meaning of the product liability law is any damage arising due to the machine; however

not that to the machine - a damage excess (euro 500) is provided for this liability.

Corporate damage to property within the meaning of the product liability law is ruled out of this liability.

Be advised! The operating instructions must also be passed on with any subsequent transfer of the machine and the

transferee of the machine must be instructed with regard to the regulations stated.

Pöttinger - trust creates proximity - since 1871

"Quality pays for itself" Therefore we apply the highest quality standards to our products; these standards are constantly

monitored by our quality management system and our management. Because the safety, perfect function, top quality and

absolute reliability of our machines in use are the core competencies we stand for.

There may be deviations between these Instructions and the product because we constantly develop our products.

Therefore no claims may be derived from the data, illustrations and descriptions. Please request binding information on

the specific properties of your machine from your service authorised dealer.

We would ask for your understanding for the fact that changes to the scope of supply in form, equipment and technology

are possible at any time.

Any reprint, translation or reproduction in any form including excerpts requires the written approval of Alois Pöttinger

Maschinenfabrik Ges.m.b.H.

All rights according to copyright law are reserved expressly by Alois Pöttinger Maschinenfabrik Ges.m.b.H.

Pöttinger Newsletter

www.poettinger.at/landtechnik/index_news.htm

Current information, useful links and entertainment

Dokument D

GB-0600 Dokum D Anbaugeräte

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

T Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating

devices at hand.

T Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.

T Tyres checked re. correct pressure.

T Wheel nuts checked re. tightness.

T Drive shaft cut to correct lenght.

T *VYYLJ[WV^LY[HRLVɈZWLLKPUKPJH[LK

T Fitting to tractor carried out: to three-point linkage

T Trial run carried out and no defects found.

T Functions explained during trial run.

T Pivoting in transporting and operating position explained.

T Information given re. optional extras.

T Absolute need to read the operating manual indicated.

Please check. X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR

PRODUCT DELIVERY

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

- document B stays with the specialist factory delivering the machine.

- document C stays with the customer.

- 4 -

1300_GB-Inhalt_8751

CONTENTS GB

Table of contents

WARNING SIGNS

Recommendations for work safety! ...........................5

CE sign ......................................................................5

Meaning of warning signs ..........................................5

TRACTOR REQUIREMENT

Tractor .......................................................................6

Ballast weights ..........................................................6

Lifting Unit (Three-point Linkage) ..............................6

Required Hydraulic Connections ...............................6

Required Power Connections ....................................6

ATTACHING THE MACHINE

Loading Notes ...........................................................7

Preparation for attachment to the tractor ..................7

Machine attachment ..................................................8

Detaching the Machine ..............................................8

TRANSPORT

Transport position .....................................................9

SETTINGS

Rotor Speed ............................................................10

Working Depth .........................................................11

Scraper Plates of Rollers .........................................12

Side Shields .............................................................13

Levelling Bars ..........................................................14

USE

Use ..........................................................................15

ROW MARKER

Row marker .............................................................16

MACHINE COMBINATIONS

Possible combinations ...........................................17

Attach attachable seed drill .....................................17

Attach mounted seed drill .......................................18

MAINTENANCE AND SERVICE

Advice for general maintence ..................................21

Changing the tines ...................................................21

Variant: Quick tine change.......................................21

Drive shaft ................................................................21

Cleaning of machine parts .......................................21

Spur wheel - angular gear .......................................22

Winter storage .........................................................22

Lubrication chart ......................................................23

TECHNICAL DATA

Technical Data .........................................................26

Intended Use of the Rotary Harrow: ........................26

Position of Vehicle Identification Plate ....................26

SUPPLEMENT

Driveshaft .................................................................31

Lubricants ................................................................ 33

Combination of tractor and mounted implement ....35

Observe Safety

Points in Supple-

ment A!

- 5 -

9700-GB AZB_873

WARNING SIGNS

CE sign

The CE sign, which is affixed by the manufacturer, indicates outwardly that this machine conforms to the engineering

guideline regulations and the other relevant EU guidelines.

EU Declaration of Conformity

By signing the EU Declaration of Conformity, the manufacturer declares that the machine being brought into service

complies with all relevant safety and health requirements.

bsb 447 410

Meaning of warning signs

Danger - stay clear of rotating machine

parts

Danger-flying objects; keep safe distance

from the machine as long as the engine is

running.

Never reach into the crushing danger area as

long as parts may move.

Not step onto the machine when PTO is

connected and engine is running.

Recommendations for work safety!

All points referring to satety in this manual are in di ca ted by this sign.

- 6 -

1200-GB SCHLEPPER VORAUSSETZUNG_8751

TRACTOR REQUIREMENT

Tractor

The following tractor requirements must be met for operation of this machine:

- Tractor power: as of 50kW / 68PS

up to 132kW / 180PS

- Attachment: lower link cat. II and cat. III

- Connections: see table “Required hydraulics and power connections”

Ballast weights

The tractor must be fitted with sufficient ballast weights

at the front to ensure steering and braking ability.

At least 20% of the unloaded vehicle

weight on the front axle.

Lifting Unit (Three-point Linkage)

- The tractor’s lifting unit (three-point linkage) must be designed for the load arising. (See technical data)

- The lifting rods must be adjusted to the same length

using the corresponding adjusting device (4).

(See tractor manufacturer’s operating instructions)

- Select the rear position if the lifting rods can be adjusted

in various positions on the lower link. This relieves the

pressure on the tractor’s hydraulic system.

- The limiting chains or stabilisers of the lower link (5)

must be adjusted so that there is no possibility of the

attached implements moving laterally. (Safety measures

for transport journeys)

Required Hydraulic Connections

Consumer Single-acting

hydraulic connection

Double-acting

hydraulic connection

Marking

(Implement side)

Standard

Row marker (variation) X

Hydro lift (variation) X

Required Power Connections

Consumer Pole Volt Power connection

Standard

Lighting 7-pin 12 VDC to DIN-ISO 1724

20%

371-08-16

- 7 -

1200-GB_Anbau_8751

ATTACHING THE MACHINE

Loading Notes

The following load attachment points are provided on the

rotary harrow for loading with a crane

- Bracket of 3-point suspension (1)

- Outside left and right on frame of trailing roller (2)

(Rotary harrows overall weight see section entitled

"Technical Data")

Attention!

Do not remain

close to or under

the raised ma-

chine.

Preparation for attachment to the tractor

Adjust the lower link brackets of your rotary harrow to the

mounting bracket category of your tractor.

Category II:

Interchange the lower link brackets of your mounting

bracket so that the rocker is inside. Insert the pin with the

small end (KAT II) into the rocker.

Category III:

Interchange the lower link brackets of your mounting

bracket so that the rocker is outside. Insert the pin with

the big end (KAT III) into the rocker.

173-12-04

173-12-05

- 8 -

1200-GB_Anbau_8751

ATTACHING THE MACHINE GB

Detaching the Machine

Attention!

Only park the rota-

ry harrow on firm,

level ground!

Requirement:

Only park the rotary harrow on firm, level ground. Ensure

there is enough clear space to make it easy to re-attach

the rotary harrow to the tractor.

Removal:

- Disconnect the 7-pin plug of the lighting from the

tractor.

- Disconnect the hydraulic lines depending on the

equipment.

- Disconnect the PTO drive shaft.

- Relieve pressure on upper link and uncouple.

- Uncouple lower link and drive the tractor forwards

carefully.

Machine attachment

Requirement:

Check the suitability of your tractor according to the section

located in the attachment entitled “Important Additional

Information for Your Safety” before attaching the rotary

harrow to the tractor.

Attention!

Risk of crushing! Instruct all people to get

out of the hazard area prior to driving the

tractor up close to the machine!

Attachment:

- Prepare the tractor hoist in accordance with the section

entitled “Tractor Requirements”

Attention!

When attaching and detaching the rotary

harrow, the tractor must be secured against

rolling before anyone may enter the hazard

area between the tractor and the machine!

- Attach lower link to hinged rockers (3) and secure.

Hinged rockers (3)can be moved horizontally (5) and

should be adjusted according to the tractor.

- Attach upper link and secure (4).

- Connect PTO drive shaft.

Couple the overload cut-off of the PTO drive shaft to

the connection of the attached implement.

- Connect the 7-pin plug of the lighting to the tractor.

- Connect the hydraulic lines depending on the

equipment.

Attention!

Check the length

of the PTO drive

shaft prior to first

use and adjust if

necessary! See

the section "PTO

Drive Shaft" in

Attachment B of

these Operating

Instructions for

details.

Attention!

Observe the gene-

ral safety notes

in the attachment

to the Operating

Instructions!

Attention!

Only activate the tractor’s lifting hydraulics

if there is no-one in the hazard area!

345

- 9 -

1200-GB_Transport_8751

TRANSPORT

Transport position

Safety note:

Statutory notes on

attached imple-

ments which are

towed by tractors

during road travel

- see attachment

Caution!

Observe the local rules and regulations

(particularly with respect to the transport

width of the LION 402 when attached).

Requirement:

The rotary harrow’s transport width can be reduced to

less than 3 m. The transport height varies depending on

the equipment. The country-specific regulations must

be observed.

Establish transport position:

- Unlatch side plates, swing up and secure (1).

- Check that the lighting functions.

- LION 402: e.g. loading onto a trailer

Version: Row marker

- Swing up row marker and secure (2).

(Details see section on “Row Marker”)

Version: Seed drill attached above or behind

- The seed drill attached above or behind may increase

the transport dimensions of the entire work unit.

- Transport notes relating to the seed drill attached above

or behind must also be complied with.

(Details see Operating Instructions of "Seed drill")

Attention!

Travelling on or

climbing onto the

rotary harrows

whilst running is

prohibited!

- 10 -

1201-GB_Einstellungen_8751

SETTINGS

Rotor Speed

Attention!

Take precautions

against the

possibility of oil

escaping before

opening the ge-

arbox cover, e.g.

place an oil pan

underneath.

Requirement:

The speed of the rotors may be pre-selected depending on

the tractor power and ambient conditions. This is carried

out either by way of the pre-selected PTO drive shaft

speed of the tractor or by the position of the gearwheels

in the rotary harrow’s transmission.

PTO drive shaft speed:

The recommended speed of the tractor’s PTO drive shaft

is 1000 rpm. The lowest torque occurs at this speed and

this protects the drive components.

The speed of the tractor’s PTO drive shaft may be reduced

to 750 rpm or 540 rpm on soft ground or with a low

working depth.

Reposition gearwheels in rotary harrow’s

transmission:

- Raise the rotary harrow and tilt as far forwards as

possible with the upper link to minimise oil leakage.

Attention!

Risk of crushing! Secure the tractor against

accidental rolling before carrying out any

maintenance or repair work on the rotary

harrow in the attached condition and

secure the rotary harrow against accidental

lowering by using support elements (1)!

- Unscrew gearbox cover (2).

- Attach gearwheels according to table above.

- Screw on gearbox cover (2) and check for leak-

tightness.

- Check gearbox oil level and top up if necessary. (see

section on “Maintenance” for details)

Attention!

Pay attention to

cleanliness when

working on the

open gearbox so

that no dirt gets

into the gears!

- 11 -

1201-GB_Einstellungen_8751

SETTINGS GB

Working Depth

Note:

It is recommended

that the adjusting

unit be cleaned in

advance to make

adjustment work

easier.

The working depth of the rotary is determined by the pivot

arc of the attached roller. The pivot arc is limited upwards

by the marking position of the bolts in the frame’s hole on

the right and left-hand sides.

Adjustment:

- Raise rotary harrow

The roller lowers as a result and pressure is relieved

on the bolts.

Attention!

Secure the tractor against accidental

rolling and secure the rotary harrow against

lowering accidentally (1)!

- Remove pin (2) and insert as required.

Lowest position (A) = lowest possible working depth

Uppermost position (B) = highest possible working

depth

The working depth is increased/decreased by 2.5 cm

by each hole position.

- The pins (2) on the right side have to be inserted in the

same position as the pins on the left side.

- Secure pins (2).

173-12-02

- 12 -

1201-GB_Einstellungen_8751

SETTINGS GB

Scraper Plates of Rollers

Note:

It is recommended

that the adjusting

unit be cleaned in

advance to make

adjustment work

easier.

The scraper plates clean the rollers of dirt.

Adjustment:

(for all rollers with scraper plates except cutting packing

roller)

- Raise rotary harrow

The roller is clear and it is possible to test that it runs

freely.

Attention!

Secure the tractor against accidental

rolling and secure the rotary harrow against

lowering accidentally (1)!

- Loosen screws (2) on both sides

- Use screw (3) to adjust the wear on the scraper plate.

- Retighten screws (2)!

Note:

Only adjust the scraper plates to the extent

that a scraper plate does not prevent the

roller from running freely. The scraper

plates may be adjusted individually as

required, by loosening bolt (4) and moving

the scraper plate in the slotted hole.

Setting:

for the cuttnig packing roller

1. Loosen bolts (6) (7)

2. Using a lever (e.g.: screw driver) in bush (5) turn the

bar at the pivot point (7).

3. Re-tighten bolts (6) (7).

Note:

Only adjust the scraper plates to the extent

that a scraper plate does not prevent the

roller from running freely. The scraper

plates may be adjusted individually as

required, by loosening bolt (4) and moving

the scraper plate in the slotted hole.

- 13 -

1201-GB_Einstellungen_8751

SETTINGS GB

Side Shields

Attention!

Among other things

the side shields

are also used as a

protective device.

The drive may

only be switched

on if the side

shields have been

pivoted into the

working position.

The side shields screen access to the outer processing

tines in the working position and support preparation of

the seed bed in that the soil processed cannot escape

to the side.

Variant 1:

Adjustment of transport position:

The side shields may be pivoted into the transport

position to reduce the rotary harrow’s transport width to

less than 3 m.

- Release the side shield using bolt (1)

- Lift the side shield completely and secure in the transport

position using bolt (1)

Variant 2:

Shield guidance by means of parallelogram:

The shield guidance is additionally equipped with a

parallelogram if the rotary harrow is fitted with a row marker

or if it is combined with a seed drill attachment.

Adjustment of shield position in working

position:

The shield position should be adjusted such that the

shield slides through the soil approx. 1 - 2 cm deep

when in use.

The shield position may be adjusted according to the

ambient conditions (e.g. crop residues).

- Open screws (2)

- Adjust desired position

- Tighten screws (2)

- 14 -

1201-GB_Einstellungen_8751

SETTINGS GB

Levelling Bars

Attention!

Danger of being

pulled in! Only

carry out adjust-

ment work on the

levelling bars with

the drive switched

off!

The rotary harrow is equipped as standard with a rear

bar and on request with a front bar. The levelling bars are

height adjustable.

Adjustment of rear bar:

- Take the eccentric lever (aid for easier adjustment) out

of parking position (1)

- Insert eccentric lever (2) into the first free hole in the

arm of the levelling bar and pivot until bolt (3) is relieved

of pressure and can be removed.

- Pivot eccentric lever further until the levelling bar can

be positioned in the next holed using bolt (3).

- Repeat the process until the desired position of the

levelling bar is achieved.

- Place the eccentric lever in the parking position (1).

Adjustment of front rail:

- same as for the rear bar although insertion is carried

out on the arm of levelling bar (4)

3 2

- 15 -

1000-GB_Einsatz_8732

USE

Use

Attention!

All people must be directed out of the

hazard area and all protective devices must

be completely attached before the rotary

harrow’s drive is switched on!

Starting work:

On the field, lower the rotary harrow to just above the

soil and only then bring the PTO drive shaft up to the

intended speed.

Approach with the tractor and lower the rotary harrow

completely whilst doing so.

Turning:

Only raise the rotary harrow as far as necessary for the

turning procedure. If the PTO drive shaft is only angled

slightly in the process, it may continue to run.

The PTO drive shaft must be switched off if the machine

runs noisily in the raised condition.

Blockages:

The PTO drive shaft is equipped with an overload clutch to

intercept any blockages on stony ground or other obstacles

without damaging the rotary harrow.

Removing blockages:

- stop the tractor

- Raise the rotary harrow and reduce the speed of the

PTO drive shaft at the same time.

If the rotors are free from blockages, the cam-type

cut-out clutch of the PTO drive shaft engages again

audibly due to the reduced speed and work may be

continued.

The rotors must be freed of the blockage or obstacle if

they do not start to rotate.

Attention!

Secure the tractor against accidental

rolling and secure the rotary harrow against

lowering accidentally (1)!

Switch off the rotary harrow’s drive!

Attention!

Despite the protec-

tive covers, there

is a possibility

that objects will

be thrown out by

the rotary harrow.

People must be

directed out of

the hazard area!

- 16 -

1200-GB SPURANREIßER_8751

ROW MARKER

Function:

The disk row markers are activated hydraulically with a

single-action control unit.

Both row markers are raised if the control unit is switched

to “Raise”.

The left and right-hand row marker alternately is brought

into the working position if the control unit is switched to

“lower” (floating position).

Adjustment:

Set row marker at centre of tractor (M) or tractor tyres (M1):

- To determine M / M1, the following formula has to be

applied:

M = (A + R ) / 2

Example: (300 + 12)/2 = 156 cm

M1 = M - S/2 = (A+R)/2 - S/2

A… Working width in cm

R… Row distance in cm

M… Dimension from tractor center in cm

M1… Dimension from inner tyre in cm

S… Tractor's track in cm

- Pivot the row marker into the working position and

adjust the determined dimension (A) at adjustment

point (2) according to the adjacent diagram.

Adjust row marker grip:

- the disk axle may be rotated at the adjustment point

(1). The desired grip can be adjusted according to the

soil conditions.

Collision lock:

The row markers are fitted with a shearable screw (As).

If the row marker encounters a solid obstacle, this screw

shears off and the row marker goes round the obstacle.

It is advisable to carry a shearable screw on the tractor.

Note!

Use only original Pöttinger parts! Screws

with a different tensile strength may cause

damage to the machine!

Transport setting:

The row markers are fitted with a transport lock. They

must be set in the transport position at fixing point (3)

and secured.

Attention!

The row markers must be secured for

road transport using the transport lock to

prevent them from pivoting accidentally

during the journey!

1 2

Row marker

- 17 -

1201-GB_Maschinenkombinationen_8751

MACHINE COMBINATIONS

Possible combinations

Attach attachable seed drill

Hydrolift:

For jacking up the seed drill onto the rotary harrow for

shifting the weight

Adjustment:

The Hydrolift is adjustable horizontally using screws (1).

Adjust the hole distance equally on both sides at the same

time. Adjust the combination so that the seed drill runs as

closely as possible behind the rotary harrow and does not

collide with it when raised.

The arresting hooks can be adjusted vertically using

screws (3).

Attachment:

- Secure the coupled arresting hooks (4) properly.

- Adjust the top edge of the seed tank horizontally with

the transverse link

Caution!

The attachment

requirement

must be checked

carefully if the

rotary harrow is to

be combined with

attachments that

are not referred to

in the table!

Caution!

Select the setting

so that raising

the attachment

does not cause a

collision!

12 3

LION 252 LION 302 LION 402

Seed drill Mounting unit Seed drill Mounting unit Seed drill Mounting unit

Mounting Vitasem 250 Hydrolift Vitasem 300 Hydrolift Vitasem 400 Hydrolift

Vitasem 252 Hydrolift Vitasem 302 Hydrolift Vitasem 402 Hydrolift

others Hydrolift others Hydrolift others Hydrolift

extension Vitasem 251 A LION -

Vitasem 251 A

Vitasem 301 A LION - Vitasem

301 A

Vitasem 401 A LION - Vitasem

401 A

Vitasem 252 A LION -

Vitasem 252 A

Vitasem 302 A LION - Vitasem

302 A

Vitasem 402 A LION - Vitasem

402 A

others others others

pneumatic-

mounting

- - Aerosem 300 Mounting A-frame Aerosem 400 Mounting A-frame

- - others Mounting A-frame others Mounting A-frame

" others, only with equivalent mounting conditions for the Pöttinger machines that can be attached.

- 18 -

1201-GB_Maschinenkombinationen_8751

MACHINE COMBINATIONS

Attach mounted seed drill

Caution!

Risk of crushing!

Instruct all people

to get out of the

hazard area when

driving the tractor

up close to the

seed drill!

Secure the tractor

against accidental

rolling when

attaching and

removing the

seed drill!

Only activate the

tractor’s lifting

hydraulics if

there is no-one

in the hazard

area between the

tractor and the

seed drill!

1) Prepare rotary harrow for attachment:

- Pin the roller of the rotary harrow at the lowest position

(1)

Note:

The roller fixing of the rotary harrow must

be pivotable when joined to the seed drill.

- Raise rotary harrow

- Insert the auxiliary bolt (2) (parking position is on the

levelling bar) into the auxiliary hole of the roller (3)

(Makes it easier to remove the pivot pin)

- Lower rotary harrow

- Remove pivot pin (4). The roller of the rotary harrow

must be pivotable when joined to the seed drill!

- Open the 4 retaining brackets (5)

Caution!

Risk of crushing!

Secure the tractor

with attached

rotary harrow

against accidental

starting and

rolling!

- 19 -

1201-GB_Maschinenkombinationen_8751

MACHINE COMBINATIONS

2) Mount seed drill on rotary harrow:

Caution!

Risk of crushing! Instruct people to get out

of the hazard area.

Those giving instructions may only step

between the machines once the tractor has

stopped and secured!

- Drive the rotary harrow under the Vitasem until the

Vitasem’s connecting bolts are positioned above the

rotary harrow’s connection mounts.

Caution!

Danger of tipping! The seed drill’s centre

of gravity is behind the tank. When raising

the rotary harrow, make sure that the seed

drill’s rear support feet are still in contact

with the ground. Until the front connection

mounts (6) have been secured!

- Raise rotary harrow until it is possible to secure the front

brackets of the connection mounts (6).

- Remove auxiliary bolts (7) and place back in parking

position

- Raise rotary harrow until rear retaining brackets can be

secured (8).

- Remove the front supporting feet.

- Lower rotary harrow and attach upper link (9).

Select the setting of the upper link so that the upper

edge of the seed hopper is horizontal in use.

- Raise the combination until the rear support feet can

be removed.

3) Join up connecting lines

Caution!

Damage to property! Carry out the routeing

of all connecting lines carefully and

allow for slight movements between the

attachments.

- Connect hydraulic lines to tractor

- Connect connection cable of compass control.

Attach the terminal in the tractor and ensure that cable

route is protected.

- Connect connecting cable of lighting to tractor

Note:

Check compatibility

if a rotary harrow

is combined with

a non-Pöttinger

seed drill!

- 20 -

1201-GB_Maschinenkombinationen_8751

MACHINE COMBINATIONS

6.1

START

5.2

5.1

90°

4.2

4.1

3.3

3.2

3.1

2.2

2.1

1.3

1.2

1.1

Note:

This label is attached inside the cover of the seed

hopper of Pöttinger mounted seed drill.

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Pottinger LION 302 Operating instructions

Brand: Pottinger

Model: LION 302

Category: Mini tillers

Type: Operating instructions

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