ABB SM1000 Replacing Instructions

Type
Replacing Instructions

This manual is also suitable for

ABB MEASUREMENT & ANALYTICS | INFORMATION | INF05/90 REV. E
ScreenMaster SM1000, SM2000 and SM3000
Paperless recorders
Replacing the battery
1 Introduction
This publication details the replacement of the battery (B11845)
fitted to the main board of ScreenMaster SM1000, SM2000 and
SM3000 paperless recorders. The procedure must be carried
out by a trained technician.
The battery is non-rechargeable and its only function is to
supply power to the recorder’s real-time clock when the
recorder is isolated from the power supply. It can supply power
to the clock for a minimum of 1.5 years before replacement is
required.
2 SM1000 and SM2000
Removing the main board
CAUTION
The recorder is vulnerable to electrostatic damage. Wear an
anti-static strap or dismantle the recorder on an anti-static
workbench.
Remove the main board as follows:
1 Isolate the recorder from its power supply.
2 Remove the recorder from its case – see Figure 1.
Note. Refitting is the reverse of removal.
Withdraw the recorder
from its case
Terminal cover
(if fitted)
3
Unscrew the
jacking screw
2
Remove tamper-evident seal (if fitted).
Caution. Do not break the tamper-evident
seal unless authorized to do so.
1
Figure 1 Removing the recorder from its case
2
SCREENMASTER SM1000, SM2000 AND SM3000 | REPLACING THE BATTERY | INF05/90 REV. E
…2 SM1000 and SM2000
…Removing the main board
3 Remove the chassis top cover and PCB locking bar –
see Figure 2.
Remove PCB
locking bar
Lift up top cover
Remove top
cover
3
Remove screws (one each side)
and discard
2
1
1
4
Figure 2 Removing chassis top cover and PCB locking bar
SCREENMASTER SM1000, SM2000 AND SM3000 | REPLACING THE BATTERY | INF05/90 REV. E
3
4 Remove the main board – see Figure 3.
Note. Refitting is the reverse of removal.
Lift each end of the connection locking bar
carefully and disconnect the display flex-circuit
from the main board – see Note 1
SM2000 only – disconnect the touchscreen
from the main board – see Note 2
Slot D – see Note 1
See Caution
SM1000 only – disconnect the membrane switch
connector from the main board
SM1000 only – disconnect the
inverter connector from the
main board
Withdraw the main board
from the chassis
Connection locking bar
1
2
2
3
4
4
Notes.
1. To disconnect the display flex-circuit, it may be necessary to remove the I/O module board in Slot D (if fitted).
2. SM2000 main boards manufactured before March 2005 have a 4-pin tochscreen flexi-circuit and a 4-pin connector block. Main boards
manufactured from March 2005 onwards are fitted with a 6-pin connector block. When reconnecting the touchscreen flex-circuit to a
main board equipped with a 6-pin connector block, ensure it is connected to the 4 pins nearest the front of the recorder.
Caution. When fitting a main board, ensure it
locates correctly in the lugs on the chassis
base.
Figure 3 Removing the main board
4
SCREENMASTER SM1000, SM2000 AND SM3000 | REPLACING THE BATTERY | INF05/90 REV. E
…2 SM1000 and SM2000
Replacing the battery
Replace the battery as follows:
1 Replace the battery – see Figure 4.
Note. Ensure the battery
positive terminal faces the
rear of the recorder.
Figure 4 Replacing the battery
2 Refit the main board – see Figure 3.
3 Refit the PCB locking bar and chassis top cover –
see Figure 5.
EMC contacts
Lower rear
Position top cover
as shown
Fit screws B12076 from
the service pack
(one each side)
Slide forward
Refit PCB locking bar
ensuring that the slots in the
bar locate correctly on the
boards and chassis
1
2
3
4
5
5
Figure 5 Refitting the PCB locking bar and chassis top cover
4 Refit the recorder to its case – see Figure 1.
5 Restore the recorder’s power supply.
6 Set the date and time – see Section 6.4.3 in the SM1000 User
Guide (IM/SM1000) or Section 4.4.3 in the SM2000 User
Guide (IM/SM2000).
3 SM3000
Removing the main board
CAUTION
The recorder is vulnerable to electrostatic damage. Wear an
anti-static strap or dismantle the recorder on an anti-static
workbench.
Remove the main board as follows:
1 Isolate the recorder from the power supply.
2 Remove the recorder from its case – see Figure 6.
Note. Refitting is the reverse of removal.
Withdraw the recorder
from its case
Unscrew the
jacking screw
Remove tamper-evident seal (if fitted).
Caution. Do not break the tamper-evident
seal unless authorized to do so.
3
1
2
Figure 6 Removing the recorder from its case
SCREENMASTER SM1000, SM2000 AND SM3000 | REPLACING THE BATTERY | INF05/90 REV. E
5
3 Remove the main board – see Figure 7.
Note. Refitting is the reverse of removal.
Remove PCB locking bar
securing screws
(1 each side) and remove
PCB locking bar
Remove module boards as
necessary for access to
main board, noting their
positions for reassembly
Pull up each end of clamp
bar and disconnect display
flexi-cable
Remove screws (2 off)
securing main board pillars
to chassis
Remove brace bar
securing screws
(3 off) and remove
brace bar
Disconnect
membrane switch
flexi-cable
Disconnect
inverter
… and remove
main board
1 2
3 4
Caution. When fitting a main board, ensure it
locates correctly in the lugs on the chassis
base.
5
6
7 8
Figure 7 Removing the main board
6
SCREENMASTER SM1000, SM2000 AND SM3000 | REPLACING THE BATTERY | INF05/90 REV. E
…3 SM3000
Replacing the battery
Replace the battery as follows:
1 Replace the battery – see Figure 8.
Note. Ensure the battery
positive terminal faces the
rear of the recorder.
Figure 8 Replacing the battery
2 Refit the main board – see Figure 7.
3 Refit the recorder to its case – see Figure 6.
4 Restore the recorder’s power supply.
5 Set the date and time – see Section 6.4.1. of the User Guide
(IM/SM3000).
SCREENMASTER SM1000, SM2000 AND SM3000 | REPLACING THE BATTERY | INF05/90 REV. E
7
4 Notes
INF05/90 Rev. E 07.2019
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in
whole or in parts – is forbidden without prior written consent of ABB.
© ABB 2019
ABB Limited
Measurement & Analytics
Howard Road
St. Neots
Cambridgeshire
PE19 8EU
UK
Tel: +44 (0)1480 475 321
Fax: +44 (0)1480 217 948
Email: instrumentat[email protected]
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster
PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183
abb.com/measurement
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ABB SM1000 Replacing Instructions

Type
Replacing Instructions
This manual is also suitable for

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