ABB SM1000 User manual

ABB
Brand
ABB
Model
SM1000
Type
User manual
Chart
Digital
Bar
Process
Connection
Details
Insert media to start the archiving process automatically
SM1000
Archive
• Set the Archive File Enables
– i.e. the files to be archived
• Set the Filename Tag
• Set the New File Interval
(hourly, monthly or none)
A:Analog i/p
• Set the Mains Rejection Frequency
• Select the Relay Source and the Relay
Polarity
• Select the Analog Output Source & Ranges
•Select the Digital Output Sources & Polarity
C:Relay
C:Hybrid
Note. Modules fitted
are detected automatically
I/O Modules
I/O Modules
<configuration filename>.cfg
Save as Current Configuration
Save Configuration
Cancel
Exit
<configuration filename>.cfg
Internal Storage
External Storage
Chart speed Sample Rate On board storage
10 mm/h 60s 12 months
20 mm/h 30s 6 months 6
60 mm/h 10s 2 months Channels
120 mm/h 5s 30 days Enabled
240 mm/h 2s 14 days
720 mm/h 1s 6 days
Recording
Group 1
Setup
Common
SM1000
Videographic Recorder
User Guide
SM1000 QUICK START GUIDE
1
Make Connections
& Power-up the
Instrument
2
Select the Configuration Level
and a Quick Start Template
3
Set the Time and Date
4
Set the Sample Rate
5
Select the Views Required
and the Operator Menu Choices
6
Set Up the Archive Files
7
Change the Channel Configurations
8
Set Up I/O
9
Exit Configuration and Save Changes
10
Start Recording!
Configuration
Operator 1
Operator 2
Operator 3
Operator 4
Operator 1
Use the up and down keys to select your password.
Confirm with Enter key
0000
Operator 1
New Configuration
Open a Configuration
Edit Existing Configuration
Cancel
Disable Recording During Configuration
Main
Configuration
Menu
5.0
50.2
QSmilliamp
QSFlow
QSTHC_C
QSTHC_F
Configuration File
Common
Group 1
Channels 1.1 - 1.6
Group 2
Channels 2.1 - 2.6
Functions
I/O Modules
Exit
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Setup
Operator messages
Alarm acknowledge
Process Tune
Standby Switched
Day Shift
Chart View
Bar View
Indicator View
Process View
Alarm Event Log
Totalizer Log
Audit Log
Configuration
Set up
Historical review
View select
Operator messages
Chart annotation
Screen interval
Scales
Trace select
Channel select
Max/Min reset
Totalizer stop/Go
Totalizer reset
Filter
Alarm acknowledge
✔✔ ✔ ✔ ✔✔ ✔
✔✔ ✔ ✔ ✔✔ ✔
✔
✔
✔✔ ✔ ✔
✔
✔
✔
✔
✔
✔✔
✔✔
✔✔
✔✔
✔✔ ✔ ✔ ✔✔ ✔
Process Group 1
Process Group 2
Logs
ABB
The Company
We are an established world force in the design and manufacture of instrumentation for
industrial process control, flow measurement, gas and liquid analysis and environmental
applications.
As a part of ABB, a world leader in process automation technology, we offer customers
application expertise, service and support worldwide.
We are committed to teamwork, high quality manufacturing, advanced technology and
unrivalled service and support.
The quality, accuracy and performance of the Company’s products result from over 100 years
experience, combined with a continuous program of innovative design and development to
incorporate the latest technology.
The NAMAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants
operated by the Company, and is indicative of our dedication to quality
and accuracy.
Use of Instructions
Warning.
An instruction that draws attention to the risk of injury or
death.
Caution.
An instruction that draws attention to the risk of damage to
the product, process or surroundings.
✶
Note.
Clarification of an instruction or additional information.
Information.
Further reference for more detailed information or
technical details.
Although
Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage,
it must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded
process system performance leading to personal injury or death. Therefore, comply fully with all
Warning and Caution notices.
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual
for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the
Marketing Communications Department.
Health and Safety
To ensure that our products are safe and without risk to health, the following points must be noted:
1. The relevant sections of these instructions must be read carefully before proceeding.
2. Warning labels on containers and packages must be observed.
3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the
information given.
4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure
and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures
must be used.
6. When disposing of chemicals ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be
obtained from the Company address on the back cover, together with servicing and spares information.
Operator Functions
EN 29001 (ISO 9001)
Lenno, Italy – Cert. No. 9/90A
BS EN ISO 9001
Cert. No. Q5907
R
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G
I
S
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R
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0255
Stonehouse, U.K.
1
Shunt Resistors
(1 per analog input)
Keys
Mounting Clamps
1 INTRODUCTION .............................................................. 2
2 OPERATION ..................................................................... 3
2.1 Powering Up the Instrument .............................................. 3
2.2 Displays and Controls ....................................................... 3
2.3 Chart Views (Horizontal and Vertical) ................................. 4
2.4 Bargraph Views (Horizontal and Vertical).......................... 10
2.5 Digital Indicator View ....................................................... 12
2.6 Process View .................................................................. 14
2.7 Alarm Event Log .............................................................. 16
2.8 Totalizer Log .................................................................... 18
2.9 Audit Log ........................................................................ 20
2.10 Status View ..................................................................... 21
3 SETUP............................................................................22
3.1 Introduction ..................................................................... 22
3.2 Accessing the Setup Level .............................................. 22
3.3 Setup Menu .................................................................... 23
3.4 Archiving ......................................................................... 25
3.4.1 SmartMedia Handling and Care .......................... 25
3.4.2 Media Status ...................................................... 25
3.4.3 Inserting and Removing Media ........................... 26
3.4.4 Archive File Types ............................................... 27
3.4.5 Channel Data Files .............................................. 27
3.4.6 Filename Example .............................................. 27
3.4.7 Log files .............................................................. 27
3.4.8 Online/Offline ...................................................... 27
3.4.9 Archiving Updates .............................................. 28
3.4.10 File Formats ........................................................ 28
3.4.11 Digital Signatures ................................................ 28
4 CONFIGURATION..........................................................30
4.1 Introduction ..................................................................... 30
4.1.1 Configuration Method ......................................... 30
4.1.2 Configuration Access ......................................... 30
4.2 Overview of Configuration ............................................... 32
4.2.1 Adjusting Screen Contrast .................................. 33
4.3 Making Changes to Parameters ...................................... 33
4.4 Common Configuration ................................................... 36
4.4.1 Setup ................................................................. 36
4.4.2 Security .............................................................. 37
4.4.3 Logs ................................................................... 38
4.4.4 Operator Messages ............................................ 38
4.5 Process Group Configuration .......................................... 39
4.5.1 Setting the Recording Parameters ...................... 39
4.5.2 Configuring the Chart Display ............................. 41
4.5.3 Configuring the Bargraph display ........................ 43
4.5.4 Configuring the Process View ............................. 44
4.5.5 Digital Indicator View .......................................... 45
4.5.6 Archiving ............................................................ 46
4.6 Channel Configuration ..................................................... 49
4.6.1 Recording Channel Setup ................................... 50
4.6.2 Analog Input Configuration ................................. 52
4.6.3 Digital Input Configuration ................................... 54
4.6.4 Alarm Configuration ............................................ 55
4.6.5 Totalizer Configuration ........................................ 60
4.7 I/O Module Configuration ................................................ 63
4.7.1 Analog Inputs ..................................................... 63
4.7.2 6-Relay Modules ................................................ 64
4.7.3 Hybrid Modules .................................................. 64
4.7.4 RS485 Modules.................................................. 65
4.7.5 Ethernet Modules ............................................... 66
4.8 Functions ........................................................................ 67
4.8.1 Custom Linearizers ............................................. 67
4.8.2 Real Time Alarms ............................................... 68
5INSTALLATION ..............................................................69
5.1 Siting ............................................................................... 69
5.2 Mounting ......................................................................... 70
5.3 Electrical Connections ..................................................... 71
5.4 Analog Inputs .................................................................. 72
5.5 RS422/485 Serial Communications ................................. 73
5.6 Mains Power Connections............................................... 74
5.7 Relay Output Board Connections .................................... 74
5.8 Hybrid I/O Module Connections ...................................... 74
5.8.1 Digital Output Connections ................................. 74
5.8.2 Digital Input Connections .................................... 74
5.8.3 Analog Output Connections ............................... 74
APPENDIX 1 – SIGNAL SOURCES .................................... 75
APPENDIX 2 – MODBUS GUIDE ....................................... 76
A2.1 Introduction ..................................................................... 76
A2.2 Setting Up ....................................................................... 76
A2.3 Modbus Commands Supported ...................................... 76
A2.4 Modbus Exception Responses ........................................ 76
A2.5 Operating Mode Modbus Coils ........................................ 76
A2.6 Operating Mode Modbus Registers ................................. 79
A2.7 Comms Analog and Digital Inputs ................................... 81
APPENDIX 3 – STORAGE CAPACITY ................................ 81
A3.1 Internal Storage Capacity ................................................ 81
A3.2 Archive Storage Capacity ................................................ 82
APPENDIX 4 – DEFAULT SETTINGS .................................83
A4.1 Company Standard ......................................................... 83
A4.1.1 Common Configuration ...................................... 83
A4.1.2 Process Groups 1 and 2 ..................................... 83
A4.1.3 Recording Channels ........................................... 83
A4.1.4 I/O Modules........................................................ 84
A4.2 QuickStart Templates ...................................................... 84
A4.2.1 QSMilliAmp......................................................... 84
A4.2.2 QSFlow .............................................................. 84
A4.2.3 QSTHC_C .......................................................... 85
A4.2.4 QSTHC_F ........................................................... 85
A4.2.5 QSRTD_C .......................................................... 85
A4.2.6 QSRTD_F ........................................................... 85
A4.2.7 QSDEMO ........................................................... 85
A4.2.8 QSDAIRY ........................................................... 85
APPENDIX 5 – SPARE PARTS & ACCESSORIES .............87
APPENDIX 6 – ERROR & DIAGNOSTICS INFORMATION 88
INDEX ..................................................................................89
Note.
For optional accessories, refer to
APPENDIX 5.
Standard Accessories
CONTENTS
2
Instrument Logs
2.1
2.2
2.3
2.4
2.5
2.6
Process Group 1
1.1
1.2
1.3
1.4
1.5
1.6
Recording
Channels
1.1 to 1.6
A1
A2
A3
A4
A5
A6
Analog Inputs
B1
B2
B3
B4
B5
B6
1
2
3
24
Comms
Analog Inputs
C1
C2
C3
C4
C5
C6
Digital Inputs
Alarm/Event Log
Totalizer Log
Configuration
Data
Recording
Channels
2.1 to 2.6
Process Group 2
Note. Sources can be
assigned to any
recording channel in
either process group.
Chart View (Section 2.3)
Digital Indicator View (Section 2.5)
Bargraph View (Section 2.4)
Process View (Section 2.6)
Recorded Data
Archive Media
Data saved to archive storage media
Sources
•Two process groups as
standard provide 12 recording
channels, irrespective of the
number of external inputs.
Chart View
Digital Indicator View
Bargraph View
Process View
Audit Log
Records all alarm
transistions and all
operator messages
Records all totalizer
activity*
Records all system
acfivity
Alarm Event Log
(Section 2.7)
Tota lizer Log
(Section 2.8)
Audit Log
(Section 2.9)
•Views provide a window on the stored data.
Archive Data
Recording Channels 1.1 to 1.6
(Process Group 1)
Recording Channels 2.1 to 2.6
(Process Group 2)
Instrument Logs
Configuration Data
Files stored in instrument's
on-board flash memory.
Newest data overwrites
oldest.
Configuration Data
Stores all
instrument
configuration,
calibration and
user preferences
1
2
3
24
Comms
Digital Inputs
D1
D2
D3
D4
D5
D6
Internal sources –
see Appendix 1
Chart View
010
12:00:00
11:59:00
11:58:00
11:57:00
High Level
High Out Flow Rate
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
Vertical Bargraph
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0.0
250
125
0
00054
02801
litres
Total Daily In Flow
00054
02060
litres
Total Daily Out Flow
Storage Tank 1 In Flow
225.4 110.9 201.0
Storage Tank 1 Out Flow
229.1 100.1 200.9
Tank 1 Low Level
1.2
4.
Tank 1 High Level
Tank 1 Low Pressure
0.2
4.
Tank 1 High Pressure
Tank 1 Low Temp
15
25
Tank 1 High Temp
Process View
28/03/
00
On
Alarm
19
5
°C
Temp
19
8.9
l/hr
Out
20
4.9
l/hr
In
4
bar
Press
2.0
8
metres
Level
00 Power Restored 25/03/00 11:59
01 I/O Configuration JM 25/03/00 12:01
02 Common Configuration JM 25/03/00 12:05
03 Group 1 Configuration JM 25/03/00 12:09
04 Ch1.1 to 6 Config JM 25/03/00 12:10
05 AIN Cal, Module A JM 25/03/00 12:15
06 System Alarm
Audit Log
28/03/00
14:52:00
No Alarm Event Tag Source Tag Date Time
Group 1 Filename
Process Group 1
Group 2 Filename
% Memory used
Time left
Process Group 2
80.5%
5 days
ARCHIVING
A
25°C / 77°F
B
25°C / 77°F
CJ TEMPERATURES
VERSION
Software
SM 2001/1
System
1.0.130
Status View
28/03/00
14:52:00
Alarm Event Log
28/03/00
14:52:00
00 Tank 1 High Level Level 28/08/00 14:01
01 Tank 1 High Level Level 28/08/00 14:03
02 High Out Flow Rate Out Flow 28/08/00 14:09
03 Tank 1 High Level Level 28/08/00 14:11
04 High Out Flow Rate Out Flow 28/08/00 14:12
05 High Out Flow Rate Out Flow 28/08/00 14:15
06 Duty/Standby Change Out Flow 28/08/00 14:31
Chart View
010
12:00:00
11:59:00
11:58:00
11:57:00
High Level
High Out Flow Rate
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
Vertical Bargraph
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0.0
250
125
0
00054
02801
litres
Total Daily In Flow
00054
02060
litres
Total Daily Out Flow
Storage Tank 1 In Flow
225.4 110.9 201.0
Storage Tank 1 Out Flow
229.1 100.1 200.9
Tank 1 Low Level
1.2
4.
Tank 1 High Level
Tank 1 Low Pressure
0.2
4.
Tank 1 High Pressure
Tank 1 Low Temp
15
25
Tank 1 High Temp
Process View
28/03/
00
On
Alarm
19
5
°C
Temp
19
8.9
l/hr
Out
20
4.9
l/hr
In
4
bar
Press
2.0
8
metres
Level
• Status View
*if option fitted
Pressure
28/03
/00
Digital Indicator
LevelLevel
2.08
4
In Flow
204.4
0005402801
Out Flow
198.4
Temp
195
Alarm 1
On
0005402060
Totalizer Log
28/03/00
14:52:00
No Tag/Value Source Tag Date Time
Total Daily In Flow In Flow 28/03/00 14:52
0005402801 Litres
225.4 l/hr
110.9 l/hr
201.0 l/hr
Total Daily Out Flow Out Flow 28/03/00 14:52
0005402060 Litres
229.1 l/hr
100.1 l/hr
200.9 l/hr
Pressure
28/03
/00
Digital Indicator
LevelLevel
2.08
4
In Flow
204.4
0005402801
Out Flow
198.4
Temp
195
Alarm 1
On
0005402060
Common
Group 1
Channels 1.1 - 1.6
Group 2
Channels 2.1 - 2.6
Functions
I/O Modules
Exit
Fig. 1.1 Functional Overview
1 INTRODUCTION
• Recording sources derived from universal analog inputs,
the Modbus serial link, optional digital inputs or internal
analog and digital signals.
• Any source can be assigned to any recording channel.
• Data from assigned sources can be displayed in Chart,
Bargraph, Indicator and Process formats.
• Three instrument logs record alarm events, totalizer
values and system/configuration changes.
Functional Overview – Fig. 1.1.
• 12 Recording Channels as standard, divided into 2
Process Groups, each with 6 Recording Channels.
•Two Alarms and one Totalizer are assigned to each
Recording Channel.
• Recording Channels 1.1 to 1.6 pre-assigned to Process
Group 1. Recording Channels 2.1 to 2.6 pre-assigned to
Process Group 2.
3
Menu Key
Displays or hides the context-sensitive operator
menu associated with each view:
Enter Key
Selects the highlighted menu item.
Group Key
Selects a different
process group.
Up/Down Keys
Highlights menu items and scrolls through
previously recorded data.
View Key
Selects a different process view
or log.
Chart View –
see Section 2.3
Bargraph Views –
see Section 2.4
Digital Indicator
View – see
Section 2.5
Process View – see Section 2.6
Setup
Historical Review
Operator Messages
Chart Annotation
Screen Interval
Scales
Trace Select
Configuration
Alarm Acknowledge
Media
Door
Status Icons –
see inside rear fold-out
Current
Date and Time
Programming
Socket
(Inside Door)
Door Lock
Jacking
Screw and
Fitting for
Tamper-proof
Seal
Operator Keys
Channel not enabled
Process Group Name
Digital ON or OFF tag,
according to input status
Process Group 1
010
12:00:00
11:59:15
11:58:30
11:57:45
28/03/00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
2.08
metres
Level
11:58:00 High Level
11:58:53 Duty/Standby Switched
12:00:30 High Out Flow Rate
Short Channel Tag
Current Value
Alarm Status
Engineering Units
14:52:00
Process Group 1
Process Group 2
Instrument Status & Logs
Also cancels the menu without making a
change or returns to the previous menu level.
Fig. 2.1 Displays and Controls
2 OPERATION
2.1 Powering Up the Instrument
When power is first applied to the instrument, its processor carries out a number of self-tests and displays the start up screen.
At the end of the start up sequence the instrument displays the Operator View that was being displayed when the instrument was
powered down.
2.2 Displays and Controls – Figs. 2.1 and 2.2
In normal day-to-day use, the instrument is operated via the Operator Keys located along the bottom of the screen.
4
Process Group 2
(Recording Channels 2.1 to 2.6)
Process Group 1
(Recording Channels 1.1 to 1.6)
Chart View
010
12:00:00
11:59:00
11:58:00
11:57:00
High Level
High Out Flow Rate
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
Vertical Bargraph
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0.0
250
125
0
Horizontal Bargraph
28/03/00
14:52:00
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0
250
125
0
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
0005402801
litres
Total Daily In Flow
0005402060
litres
Total Daily Out Flow
Storage Tank 1 In Flow
225.4 110.9 201.0
Storage Tank 1 Out Flow
229.1 100.1 200.9
Tank 1 Low Level
1.25
4.75
Tank 1 High Level
Tank 1 Low Pressure
0.25
4.75
Tank 1 High Pressure
Tank 1 Low Temp
150
250
Tank 1 High Temp
Process View
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
Vertical Bargraph
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0.0
250
125
0
Horizontal Bargraph
28/03/00
14:52:00
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0
250
125
0
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
0005402801
litres
Total Daily In Flow
0005402060
litres
Total Daily Out Flow
Storage Tank 1 In Flow
225.4 110.9 201.0
Storage Tank 1 Out Flow
229.1 100.1 200.9
Tank 1 Low Level
1.25
4.75
Tank 1 High Level
Tank 1 Low Pressure
0.25
4.75
Tank 1 High Pressure
Tank 1 Low Temp
150
250
Tank 1 High Temp
Process View
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
00 Power Restored 25/03/00 11:59
01 I/O Configuration 25/03/00 12:01
02 Common Configuration 25/03/00 12:05
03 Group 1 Configuration 25/03/00 12:09
04 Ch1.1 to 6 Config 25/03/00 12:10
05 AIN Cal, Module A 25/03/00 12:15
06 System Alarm
Group 1 Filename
Process Group 1
Group 2 Filename
% Memory used
Time left
Process Group 2
80.5%
5 days
ARCHIVING
A
25°C / 77°F
B
25°C / 77°F
CJ TEMPERATURES
VERSION
Software
SM 2001/1
System
1.0.130
Instrument Status
28/03/00
14:52:00
Pressure
28/03/00
14:52:00
Digital Indicator
Level
578494
578494
Level
2.08
4
In Flow
204.4
0005402801
Out Flow
198.4
Temp
195
Alarm 1
On
0005402060
Pressure
28/03/00
14:52:00
Digtial Indicator
Level
metres
m
3
2.08
578494
metres
m
3
2.08
578494
Level
2.08
4
In Flow
204.4
0005402801
Out Flow
198.4
Temp
195
Alarm 1
On
0005402060
Totalizer Log
28/03/00
14:52:00
Audit Log
28/03/00
14:52:00
Process Group 1
28/03/00
12:00:45
4
bar
Pressure
On
Alarm 1
12:00:00
11:57:00
11:56:15
11:57:45
010
11:58:53 Duty ON, Standby OFF
11:58:00 High Level
12:00:30 High Out Flow Rate
12:00:00
11:59:15
11:58:30
11:57:45
2.08
metres
Level
204.9
l/hr
In Flow
198.9
l/hr
Out Flow
No Alarm Event Tag Date Time
No Tag/Value Source Tag Date Time
Total Daily In Flow In Flow 28/03/00 14:52
0005402801 Litres
225.4 l/hr
110.9 l/hr
201.0 l/hr
Total Daily Out Flow Out Flow 28/03/00 14:52
0005402060 Litres
229.1 l/hr
100.1 l/hr
200.9 l/hr
Note. Only process
groups and views that have
been enabled are displayed –
see Section 4.5, Process
Group Configuration.
Fig. 2.2 Overview of Operator Displays
…2 OPERATION
…2.2 Displays and Controls
5
Process Group 1
010
12:00:00
11:59:15
11:58:30
11:57:45
11:58:00 High Level
12:00:30 High Out Flow Rate
28/03/00
12:00:45
On
Alarm 1
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
3
1
3
2
11:58:53 Duty ON, Standby OFF
High Process
Low Process
High Latch
Low Latch
Real time
Fast Rate
Slow Rate
High Annunciate
Low Annunicate
Operator Message
Status Icons
Newest Data
Oldest Data
Newest Data
Oldest Data
Alarm Event Icons
Digital Indicators and Chart View
Short Channel Tag
Current Value
Scale Bar
Alarm Event
Annotation
Operator Message
Annotation
Alarm Status
Group Tag
Units
Title Bar
Status Icons
Current Date and Time
Screen Interval
Time Stamp
Chart Trace
Selects next Process Group
(if enabled) or Status View
Selects the next enabled
view in the group
(Bar, Digital or Process)
Opens the Operator Menu for
the current view
Digital On/Off Tag
Channel Not Used
Screen Interval
Operator Message
(appears for 1 second)
Process Group 1
28/03/00
12:00:45
4
bar
Pressure
On
Alarm 1
12:00:00
11:57:00
11:56:15
010
11:58:53 Duty ON, Standby OFF
11:58:00 High Level
12:00:30 High Out Flow Rate
12:00:00
11:59:15
11:58:30
11:57:45
2.08
metres
Level
204.9
l/hr
In Flow
198.9
l/hr
Out Flow
Duty/Standby Change
Historical Review active – see overleaf
External archive media on-line
(green icon – shaded area indicates % used)
External archive media off-line
(grey icon – shaded area indicates % used)
External archive media update in progress.
Media 100% full, archiving stopped (white
cross on red background)
Duty/Standby Change
Caution. Do not remove media
while the external media update icon is
displayed.
Fig. 2.3 Chart View
2 OPERATION…
2.3 Chart Views (Horizontal and Vertical) – Fig. 2.3
6
Values displayed
indicate the process
status at the cursor
position
Cursor
Historical
Review Active
Invalid data – e.g.
recording disabled
28/03/00
11:59:30
Digital
Indicators
Configuration
Setup
Historical Review
Process Group 1
010
12:00:00
11:59:00
11:58:00
11:57:00
11:57:30 High Level
On
Alarm 1
- - - -
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
11:58:23 Duty/Standby Pumps Switched
11:58:00 1.1A High Level
…2.3 Chart View
Notes.
1. Current Values
The Current Value, shown on the digital indicators at the top of the screen, is the latest instantaneous value and its update
rate is not affected by the recording sample rate.
If the current value in the digital indicator is displayed in red, recording has been stopped for that channel – see Section 4.5.1,
Setting the Recording Parameters.
Traces are shown only when that particular channel is being recorded. When channels are set to stop, the trace continues
to be shown for up to one sample period.
2. Alarm Status
•Flashing Red – Alarm Active and Unacknowledged
•Continuous Red – Alarm Active and Acknowledged
3. Alarm Event and Operator Message Annotations
Alarm Event and Operator Message annotations are not shown on the chart unless enabled –
see 'Chart Annotation' on Page 8 and Section 4.5.2.
If Alarm event annotation is enabled and an alarm becomes active, a red alarm icon surrounded by a channel-colored box is
displayed at the point at which the alarm occured, together with the alarm time and tag.
If more than one alarm occurs in the same sample period:
• If the second alarm on a channel becomes active its icon is added behind the first.
• If more than one operator messages is active (max. six) a second icon is added behind the first.
• New alarm icons appear to the left of earlier icons.
• The time and tag of the oldest alarm (right-most icon) only is displayed.
Select the Configuration Level – see Section 4.
Select the Setup Level – see Section 3.
Select Historical Review to view previously recorded data stored in the instrument's
onboard memory.
Note. Use the and keys to move backwards and forwards through the
recorded data.
…2 OPERATION
7
Exit
✔ Historical Review
Goto
Oldest data in
internal memory
Newest data in
internal memory
Target date
Target time
Moves cursor between
target day, month, year,
hours, minutes & seconds
Returns to Menu
Goes to the chart
view display, at the
selected date and
time.
…2.3 Chart View
Notes.
While in Historical Review mode:
• Recording of new data continues unless stopped from the Setup Menu – see
Section 3.3.
• Invalid historical data (e.g. when recording has stopped) is denoted by '– – – –' in the
digital indicator.
• Where the trace at the cursor position represents more than one sample, the indicators
flash between the maximum and minimum values of those samples.
• Menu options remain active, allowing the screen interval to be changed, different
scales and channels to be selected, etc.
• Operator messages are added to the alarm event log at the present time, not historical
time.
• All data stored in the instrument's internal memory can be viewed.
• The display can be scrolled back to the start of the oldest data.
•Archiving to removeable media does not occur but all data recorded in the internal
memory buffer during this time is archived on exiting Historical Review mode.
Select Goto to move to data stored in the instrument's onboard memory that was
recorded at a specific date and time.
Notes.
• Once internal memory becomes full, oldest data is overwritten by newest data. If
historical review has been selected for some time, the oldest data present may no longer
be available.
• The instrument exits historical review mode automatically after 3 hours or when the
oldest channel data file start time (which changes as files wrap) is earlier than the time
that historical review mode was selected.
Select Exit to return to the real-time recording display.
Note. Pressing the key also exits Historical Review mode and displays the next
enabled view.
2 OPERATION…
8
Screen Interval
18 Seconds/Screen
90 Seconds/Screen
1 Minute/Screen
✔3 Minutes/Screen
7 Days/Screen
Operator Messages
Chart Annotation
Message 1
Duty/Stby Switched
Message 3
Message 6
✓ Alarms
✓ Operator Messages
Shorter interval
= more detail
Longer interval =
better overview
…2 OPERATION
Add one of six preset Operator Messages to the alarm event log. The selected message
is displayed briefly in a dialog box. If Operator Message annotation is selected (see Chart
Annotation below) the message is also added to the chart.
Note. When the instrument is in Historical Review mode, Operator Messages
generated are added at the current time, not the time indicated by the cursor.
If an alarm or operator message is obscuring part of a chart trace, use the Chart
Annotation option to hide or display alarms and messages on the screen.
Select the annotation required. ✓ indicates the annotations selected.
The possible combinations are: No annotation (Alarms and Operator Messages both
disabled); Alarm annotation only or Alarms and Operator Message annotation. Operator
Message Annotation cannot be enabled unless Alarm Annotation is also enabled.
Notes.
• If more than 15 icons are present on the screen, chart annotation is disabled
automatically.
• When chart annotation is disabled, new operator messages and alarms are still added
to the Alarm event log – see Section 2.7
Use the Screen Interval to change the amount of data displayed on the screen. A longer
screen interval displays more data, a shorter screen interval displays data over a shorter
time period, but in more detail. In both cases, the full trace is preserved by plotting the
maxiumum and minimum samples for each display point.
The maximum screen interval is determined by the sample rate.
Notes.
•A 'Please Wait' dialog box appears while the instrument retrieves data from storage.
• Selecting a different screen interval does not affect the rate at which data is sampled.
• When in historical review mode, changing the scan interval may cause the time at the
cursor position to change slightly.
…2.3 Chart View
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s01dna1neewteBneercs/ruoh1otpUneercs/sruoh5.1otpU
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9
Scales
Select
Trace Select
✔ Ch 1.1 Level
Ch 1.2 Pressure
Auto Scroll
✔ Ch 1.1 Level
✔ Ch 1.2 Pressure
✔ Ch 1.3 In Flow
✔ Ch 1.4 Out Flow
Ch 1.5 Temp
✔ Ch 1.6 Alarm 1
Show all
Alarm Acknowledge
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
2 OPERATION…
…2.3 Chart View
Scales
Select
Select the scale displayed in the scale bar at the top of the chart window. For digital
channels, the On and Off tags are displayed at the corresponding position on the scale bar.
Select Auto Scroll to display the scale for each channel in turn for a few seconds.
Note. If Auto Scroll is selected, only enabled and selected channels' scales are
displayed.
Hide individual channel traces to improve chart clarity.
Traces are identified by the Channel Number (e.g. Ch1.1) and its short tag. In this example,
the trace for Channel 5 is not shown.
Note. The recording of a channel's data is not affected by this operation and the
instantaneous channel values are still shown on the indicators at the top of the screen.
Used to acknowledge active alarms in the current process group either individually or
globally.
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator – see Fig. 2.4.
If neither alarm on a particular channel is configured, the short channel tag is shown
greyed-out in the menu.
10
Process Group 1
28/03/00
14:52:00
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0.0
250
125
0
Digital
Channel
Maximum Value
(solid color)
Minimum Value
(white fill)
Alarm Trip Level
(not shown for slow and
fast rate alarms)
Instantaneous Value
Engineering Range
Middle Value
Digital On or Off tag,
according to input status
Engineering Range High Value
Engineering Range Low Value
Short Channel Tag
Current Value
Alarm Status –
see Rear fold-out
Engineering Units
Status Icons –
see Rear Foldout
Identical Maximum and Minimum Values
Minimum below engineering
limit, maximum above
engineering limit
Selects the next Process Group
(if enabled) or Status View
Selects the next enabled view in the group
(Digital Indicator, Process or Chart)
Opens the Operator Menu for
the current view
Process Group 1
28/03/00
14:52:00
5.0
2.5
0.0
5.0
2.5
0.0
300
150
0
300
150
0
250
125
0
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
Maximum Value
(solid color)
Short Channel Tag
Minimum Value
(white fill)
Alarm Status – see
Rear Fold-out
Alarm Trip Level
(not shown for slow and
fast rate alarms)
Instantaneous
Value
Engineering
Range
Middle Value
Engineering
Range High
Value
Engineering
Range
Low Value
Current Value
Identical Maximum
and Minimum Values
Minimum below
engineering limit,
Maximum above
engineering limit
A – Vertical Bargraph View
B – Horizontal Bargraph View
Fig. 2.4 Bargraph Views
…2 OPERATION
2.4 Bargraph Views (Horizontal and Vertical)
11
Configuration
Operator Messages
Max/Min Reset
Alarm Acknowledge
Message 1
Duty/Stby Switched
Message 3
Message 6
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Setup
2 OPERATION…
…2.4 Bargraph Views (Horizontal and Vertical)
Select the Configuration level – See Section 4.
Select the Setup level – see Section 3.
Add one of six preset messages to the alarm event log. The selected operator message is
displayed on-screen briefly.
Reset the Maximum and Minimum value markers on one or all channels to the current
value.
Note. These Maximum and Minimum values are for display purposes only. They are
not saved or archived and are not connected to the Totalizer Maximum and Minimum
Values displayed in the Process View.
Note. These Maximum and Minimum values are reset whenever the current
configuration has been changed or is re-saved.
Acknowledge active alarms in the current process group either individually or globally.
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator – see Fig. 2.4.
If neither alarm on a particular channel is configured, the short channel tag appears
greyed-out in the menu.
12
Channel Units
Totalizer Value
Totalizer Units
Pressure
28/03/00
14:52:00
Process Group 1
Level
metres
m
3
2.08
578494
metres
m
3
2.08
578494
Level
metres
2.08
bar
4
In Flow
litre/h
m
3
204.4
0005402801
Out Flow
litre/h
m
3
198.4
Temp
°C
195
Alarm 1
On
0005402060
Status Icons
Short Channel Tag
Current Value
Alarm Status –
see Rear Fold-out
Selects the next Process Group
(if enabled) or the Status View
Selects the next enabled
view in the group
(Process, Chart or Bargraph)
Opens the Operator Menu for
the current view
Engineering Units
Notes.
• Indicators resize automatically according to the number of channels displayed.
•Totalizer option must be fitted and Totalizers must be configured and enabled before they can be
displayed – see Section 4.6.5.
•Totalizer values are shown in red if the totalizer is not running.
Fig. 2.5 Digital Indicator View
…2 OPERATION
2.5 Digital Indicator View – Fig. 2.5
13
Configuration
Operator message
Totalizer stop/go
Alarm acknowledge
Message 1
Duty/Stby Switched
Message 3
Message 6
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
✔ Stop
Go
One Channel SelectedTwo Channels SelectedThree or Four
Channels Selected
28/03/00
14:52:00
Process Group 1
Level
metres
26.78
In Flow
gal/hr
m
3
204.4
0005402801
Out Flow
gal/hr
m
3
198.4
0005402060
Temp
°C
195
28/03/00
14:52:00
Process Group 1
In Flow
gal/hr
m
3
204.4
0005402801
Out Flow
gal/hr
m
3
198.4
28/03/00
14:52:00
Process Group 1
In Flow
gal/hr
204.4
0005402801
m
3
Totalizer reset
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
Channel select
✔ Ch 1.1 Level
✔ Ch 1.2 Pressure
✔ Ch 1.3 In Flow
✔ Ch 1.4 Out Flow
✔ Ch 1.5 Temp
✔ Ch 1.6 Alarm 1
Setup
2 OPERATION…
…2.5 Digital Indicator View
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Add one of six preset operator messages to the alarm event log. The selected message is
displayed on screen briefly.
Hide or display individual channel indicators.
Note. The display is re-adjusted according to the number of channels selected. This
has no effect on the recording of the channel.
Stop and start individual totalizers.
Note. Displayed only if Totalizer option fitted.
Channel totalizers that have not been enabled in the configuration level are shown greyed
out.
Note. When a totalizer is not running (i.e. Stop is selected), the corresponding
totalizer value is shown in red.
Reset the totalizer value to the totalizer preset value.
Notes.
• Displayed only if Totalizer option fitted.
• Channel totalizers that have not been enabled in the Configuration level are shown
greyed out
Acknowledge active alarms individually, in the current process group or globally.
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator.
If neither alarm on a particular channel is configured, the short channel tag is greyed-out in
the menu.
14
28/03/00
14:52:00
Totalizer
Tag Name
Totalizer
Value
Totalizer not
enabled in
configuration level
Alarm Tag
Alarm Trip Level
Alarm Acknowledged
Process Group 1
On
Alarm 1
195
°C
Temp
198.9
l/hr
Out Flow
204.9
l/hr
In Flow
4
bar
Pressure
2.08
metres
Level
0005402801
litres
Total Daily In Flow
0005402060
litres
Total Daily Out Flow
Tank 1 Low Level
1.25
4.75
Tank 1 High Level
Tank 1 Low Pressure
0.25
4.75
Tank 1 High Pressure
Tank 1 Low Temp
150
200
Tank 1 High Temp
Selects the next Process Group
(if enabled) or the Status View
Selects the next enabled view
(Bargraph, Digital Indicator or Chart)
Opens the Operator Menu for
the current view
Low In Flow Rate
40
280
High In Flow Rate
250
High Out Flow Rate
A – Process View (Alarms)
Values since last totalizer reset or totalizer wrap. Calculated only while
the totalizer is enabled. Updated only while the totalizer is running.
Channel Source Long Tag
Min
Average
Max
204.9
l/hr
In Flow
0005402801
litres
Total Daily In Flow
Storage Tank 1 In Flow
225.4 110.9 201.0
B – Process View (Statistics)
Short Channel Tag
Alarm Status
Instantaneous Value
Notes.
• Only totalizers that have been enabled in the configuration level are displayed.
• When a totalizer is not running (i.e. Stop is selected), the corresponding totalizer value is shown
in red.
Fig. 2.6 Process View
…2 OPERATION
2.6 Process View – Fig. 2.6
Note. This view is available only if the Totalizer option is fitted.
15
Configuration
Operator Messages
Alarm Acknowledge
Message 1
Duty/Stby Switched
Message 3
Message 6
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Setup
Totalizer Stop/Go
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
✔ Stop
Go
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
View Select
✔ Alarms
Statistics
Totalizer Reset
2 OPERATION…
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Switch between the Alarm View and Statistics View.
Note. If a channel's totalizer has not been enabled in the Configuration level, Alarm
trip levels are shown in place of the channels statistics. If no alarms are enabled, the
channel long tag is displayed for that channel.
Add one of six preset messages to the alarm event log. The selected message is displayed
on screen briefly. Messages are set in the Configuration level – see Section 4.
Stop and start individual totalizers.
Note. Channel totalizers that have not been enabled in the Configuration level are
shown greyed out.
Note. When a totalizer is not running (i.e. Stop is selected), the corresponding
totalizer value is shown in red.
Reset the totalizer value to the totalizer preset value.
Note. Channel totalizers that have not been enabled in the Configuration level are
shown greyed out.
Acknowledge active alarms in the current process group, either individually or globally.
Note. Active alarms are identified by a flashing red 'Alarm Status' icon in the bottom
left hand corner of the associated channel indicator – see Fig. 2.6.
If neither alarm on a particular channel is configured, the channel short tag is greyed out in
the menu.
…2.6 Process View
16
Newest Data
View previous
page of data
Oldest Data
A – Alarm Event View
B – Alarm Event Icons
Alarm Event Log
Real time alarm
Operator Message
Active
Inactive
High Process Alarm
Low Process Alarm
High Latch Alarm
Low Latch Alarm
Active
Inactive
Fast Rate Alarm
Slow Rate Alarm
High Annunciate Alarm
Low Annunicate Alarm
28/03/00
14:52:00
No Alarm Event Tag Source Tag Date Time
00 Tank 1 High Level Level 28/08/00 14:01:22
01 Tank 1 High Level Level 28/08/00 14:03:51
02 High Out Flow Rate Out Flow 28/08/00 14:09:09
03 Tank 1 High Level Level 28/08/00 14:11:33
04 High Out Flow Rate Out Flow 28/08/00 14:12:47
05 High Out Flow Rate Out Flow 28/08/00 14:15:01
06 Duty/Standby Change Out Flow 28/08/00 14:31:19
View next
page of data
Selects
Process
Group 1
Selects the
Totalizer Log
Opens the
Operator Menu for
the current view
Alarm becomes active
(Active transition)
Alarm Acknowledged
Alarm becomes inactive
(Inactive transition)
Operator Message
Short tag of the alarm's source
Note. When the alarm event log has reached the maximum number of entries, the oldest data is overwritten by the
newest. Entries are renumbered so that the number of the oldest entry is always 00.
Fig. 2.7 Alarm Event Log
…2 OPERATION
2.7 Alarm Event Log – Fig. 2.7
Information. This view provides an historical log of all alarm events in the sequence in which they occurred. To view the
current status of all alarms, choose the Process View – see Section 2.6.
17
Configuration
Filter
Alarm Acknowledge
Group 2 Alarms
Group 1 Alarms
Operator Messages
Active Transitions Only
Group 1 Alarms
Group 2 Alarms
Ch 1.1 Level
Ch 1.2 Pressure
Ch 1.3 In Flow
Ch 1.4 Out Flow
Ch 1.5 Temp
Ch 1.6 Alarm 1
All
Setup
2 OPERATION…
…2.7 Alarm Event Log
Select the Configuration level – see Section 4.
Select the Setup level – see Section 3.
Select the entries displayed in the log. 4 Indicates categories currently displayed.
Note. Hiding and displaying log entries does not affect the recording of events in the
log.
Note. All selected alarm event transitions (from inactive to active, from active to
acknowledged, from acknowledged to inactive, from active to inactive) appear in the
sequence in which they occurred.
Note. Selecting 'Active Transitions Only' displays entries for alarms when made
active and hides all acknowledged & inactive transistions.
Used to acknowledge active alarms in each of the process groups, either individuallly or
globally.
Note. If neither alarm on a particular channel is configured, the short channel tag is
greyed-out in the menu.
18
Totalizer Log
28/03/00
14:52:00
No Tag/Value Source Tag Date Time
00 Total Daily In Flow In Flow 28/03/00 14:52
0005402801 Litres
225.4 l/hr
110.9 l/hr
201.0 l/hr
01 Total Daily Out Flow Out Flow 28/03/00 14:52
0005403191 Litres
235.8 l/hr
110.9 l/hr
210.0 l/hr
02 Total Daily Out Flow Out Flow 28/03/00 15:01
0005403120 Litres
View next page
of data
Newest
Data
View previous
page of data
Oldest
Data
Selects
Process
Group 1
Selects the
Audit Log
Opens the
Operator Menu for
the current view
Log Entry Number
Icon –
see list below
Batch total at the
time of the event
Max., min. and
average of the value
being totalized at the
time of the event
Totalizer Started
Totalizer Stopped
Totalizer Wrapped
Totalizer Reset
Intermediate Value Reached
Timed Event
Triggered Event
Power Failed
Power Restored
Batch Total
Maximum input
Minimum input
Average input
Note. Maximum, Minimum and Average statistics are not shown unless
enabled in the Filters menu – see overleaf.
Fig. 2.8 Totalizer Log
…2 OPERATION
2.8 Totalizer Log – Fig. 2.8
Information.
• This view is displayed only if the Totalizer option is fitted.
• This view provides an historical log of totalizer activity. To view the current totalizer status, choose the Process or Digital View.
• When the totalizer log has reached the maximum number of entries defined in the Configuration level (see Section 4.4.3), the
oldest data is overwritten by the newest.
• The logging of totalizer values can be triggered at pre-determined intervals or by a digital signal assigned to the Totalizer Log
Source – see Section 4.6.5.
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ABB SM1000 User manual

ABB
Brand
ABB
Model
SM1000
Type
User manual
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