Baja BR150-1 Installation guide

Brand: Baja

Model: BR150-1

Type: Installation guide

Baja BR150-1 is a high-performance go-kart designed for adults and teenagers. It features a powerful 150cc, 4-stroke engine with a recoil starter, providing a thrilling and adrenaline-pumping riding experience. With its sturdy steel frame and durable construction, the Baja BR150-1 can handle rough terrain, making it ideal for off-road adventures. It also boasts adjustable seats, a rear luggage rack for storage, and a safety flag for increased visibility.

1. Removecardboard carton, j

REV.A

062607

Rearwheels

Frontwheels

Headrest

Wheel covers

Rearshock

Gas tank

Steering wheel boltcover

Rearluggage carrier

BrushguardA

shguard B Br h r

rush__guardE us gua d C

BrushguardF

2.Loosen8mmboltsonsteeringshaftbracket

andalignsteeringshaft.Oncesteeringshaft

isaligned,torqueboltsto 17ft.lbs.

Align

3. Installsteeringwheelmakingsurelarge

openingisattopwhensteeringisatcenter

position.Attachsteeringwheelwith6mm

bolts.Torqueboltsto8ft.lbs.Attachboltcover

tosteeringwheel,coverwillsnapin place.

Steeringwheel

boltcover

4. Attachbothfrontshockabsorberstotopbracketsonframeand

lowera-armusing M10X45 bolts and M10 nutswith 33ft.lbs. oftorque.

Cotter pin

5. Attach upperand lowera-arms to left and rightspindles using I

M12 nutswith 35ft.lbsoftorque. Secure nutwith cotter pin.

6. Attach leftand right tie-rod endsto leftand right spindles usingI

M10 nutswith 35ft.lbs. oftorque. Securenut with cotter pin.

Cotter pin

Rearstabilizerbar

7. Removerearstabilizerbarandthrowaway.

Stabilizerbarisforshippingpurposesonly.

NOTE:ThereisonlyONEstabilizerbar.

8. Attachrearshockabsorberwherestabilizerbarwasusing

M10x43boltandM10nutontopbracketandM10x45boltand

M10nutonbottombracketwith33ft.lbs.oftorqueonboth.

NOTE:Theotherrearshockabsorberwillalreadybeattachedat

thebottom.Youwillneedtoattachthetopofshocktoframe.

9. Attachleftandrightheadrestsby I

insertingbracket in holes onseat back.

Brushguardassembly complete

BrushguardsB and C

10. Attach brushguards B and C using M8x58 I

bolts and M8 nutswith 17ft.lbs. of torque.

BrushguardA

11. Attach brushguardA to BrushguardsB and C us-

ing M8x58 bolts and M8 nutswith 17ft.lbs.of torque.

12. Attach brushguard Dto BrushguardsBand C behind I

seats usingM8x58 bolts and M8 nutswith 17ft.lbs. oftorque.

Make sure the brushguard

pad and cover are attachto

brushguardsE and F.

Frame

Nut

Note: Install boltwith

nut on rear side

(closeststo rear of

go-kart)of brushguard.

13. Attach brushguards E and F to brushguard B and C and the

frame usingM8x58 boltsand M8 nutswith 17ft.lbs. oftorque.

Arrowmustpointforwardonall

wheels

Valve stem

14. Attach all wheels to hubs, large

wheels on back of kart and smaller

wheels onfront, makesure arrow on

wheel is pointingforward and valve

stem is pointedoutward. Torque

M10nuts using 33ft.lbsof torque.

15. Pushdustcoversoverwashersincenterof

thehubsandmakesuretheyaresecure.

Rearluggage bars

16. Attach rearluggage carrierto frame using M8x51 boltswith 17ft.lbs of torque. I

17. Attach luggagesupport bars to luggagecarrierand frame

using M8x37 bolts and M8 nutswith 17ftlbs. of torque.

Taillight

Taillightscrewandnut

18.Attachtaillightto bracketon rear of luggagerack.

Use 6ramNuts and screws provided.

Luggage rack

brackets

Racksupport

19. Routetail lightwire downthe bottom

f middle racksupport. "Cable tie" wire

o support. Bunchup excesswire and

cable tie" to top of engine mount.

Engine Mount

Cableties

20. Bolt fuel tank to top of luggage carrierusing

M8x47 bolts and M8 nuts with 17ft.lbs. oftorque.

Fuelhose

Clamp

Fuelhose

Carburetor

21. Attach fuel hosecomingfrom bottom left of carburetor to fuel

valve and secure using providedclamp.With clamp onfuel hose

placeover nipple onfuel valve, make certainthe clamp issecure.

EyeProtection

RubberGloves

Thefollowing procedureisverydangerousandshouldbeperformedwith

theutmostcareandattention.Wearprotectiveeyewear,rubbergloves,and

havewateravailableshouldelectrolytecomeincontactwithskinoreyes.

KEEPALLCHILDRENAWAYFROMTHEAREAWHILETHISPROCEDUREIS

BEINGPERFORMED.

POISON- CAUSESSEVEREBURNS

Containssulfuricacid.

Avoidcontactwithskin,eyes,or clothing

Topreventaccidents,rinseemptycontainerwithwater.

Preparingthe battery:

Place batteryon levelsurface. Removecapstrip from top of battery.

(see figure 20)

Weareye protection and rubber glovesfor this step. Once battery

strip is removed, locateelectrolyte in bottle and place overthe six

openings. Pressfirmly down onbottle allowingthe battery to pierce

the six in-line openingsin bottle. Letelectrolyte drain intobattery until

bottle iscompletelyempty. (seefigure 21)

Discardempty electrolytecontainer in a waste area that is inaccessible

to childrenand animals.

After filling let batterystand for at least 30 minutesbefore charging.

This allows theelectrolyte to penetrate platesfor optimum performance

and ensures longerbattery life.

After 30 minutesthe batteryis ready for its initial charge. Placecaps

loosely over batterycell holes(see figure 22)

Howto InitiallyCharge the battery:

1. Connect the red positive (+) cableto the red positive (+) pole of the

battery.

(see figure 24)

2. Connect the black negative(-) cableto the black negative (-) pole of the

battery.(see figure 25)

Note: The red positive (+) cable has a larger diameter thanthe black

negativey cable.

Charging rate: Charge battery@ 0.7Amps for

5 ~ 10 hours.

• After chargingis complete, install securely allsix batterycaps (see

figure 26)

Figure20

Figure21

Figure22

Figure24

Figure25

Figure26

-t-

22. Install into located underseat.

battery battery tray

23. Oncebatteryisfirmlyseatedintray, attachred positive(+)wireto positive(+)terminalonbattery,thenattachblacknegative(-)wireto negative(-)terminalonbattery.

Batterytray

Batterystrap

Battery cover

24. Place batterycover overbattery. Attach

batterystrap to hold battery in place.