1 Introduction and Fundamentals2
1.1 The CNC PILOT
1.1 The CNC PILOT
The CNC PILOT is a contouring control designed for
lathes and turning centers. In addition to turning
operations, you can perform milling and drilling
operations with the C-axis or the Y-axis. The CNC PI-
LOT supports parallel machining of up to 4
workpieces in programming, testing and production.
Full-surface machining is supported on lathes with:
■ Rotating gripper
■ Movable opposing spindle
■ Multiple spindles, slides and tool carriers
The CNC PILOT controls up to 6 slides, 4 spindles and
2 C axes.
Programming
Depending on the type and complexity of the parts to
be machined and your organization, you can choose
the type of programming best suited to your tasks.
In TURN PLUS you describe the contour of the blank
and finished part with interactive graphics. Then you
call the automatic working plan generation (AWG),
and the NC program will be generated fully
automatically at a keystroke. Alternately, you can
choose the interactive working plan generation (IWG).
When using the IWG, you determine the sequence of
machining and other technical details.
Every working step is shown in the control graphics
and can be corrected immediately. The result of pro-
gram creation with TURN PLUS is a structured DIN
PLUS program.
TURN PLUS minimizes the number of entries
required, but it requires that the the tool data and
cutting data has already been entered.
If TURN PLUS fails to create the optimal NC program
for technologically sophisticated machining
operations, or if you primarily want to reduce the
machining time, program the NC program in DIN
PLUS.
DIN PLUS supports the separation of the geometric
description from the machining of the workpiece.
Powerful cycles are available for programming in DIN
PLUS. The ”simple geometry programming” function
calculates coordinates if the dimensions used in the
drawing are not suitable for NC programs.
Alternately, you can machine your workpiece in DIN
PLUS with linear and circular movements and simple
turning cycles, as you are accustomed to in
conventional DIN programming.
Both TURN PLUS and DIN PLUS support machining with the C-axis or
Y-axis and full-surface machining.
The Graphic Simulation feature enables you to subject your NC
programs to a realistic test. The CNC PILOT displays the machining of
up to 4 workpieces in the working space. Workpiece blanks and
finished parts, chucking equipment and tools are shown to scale.
You can program your NC programs and test them -even during
machining operations- directly on the machine.
Regardless of whether you are machining a simple or complex part,
producing a single part or a series of parts, or a whole batch on a
turning center, the CNC PILOT always gives you optimum support.