INSTALLATION AND OPERATION MANUAL
DIRECT VENT
@
GAS WATER HEATER
DIRECT SPARK IGNITION (DSI)
MODELS
SW12D
l
SW12DE aSW12DEM
@@
SWIGD
l
SWIGDE
l
SWIGDEM
FOR INSTALLATION IN RECREATIONAL
VEHICLES AND MOBILE HOUSING
AN ODORANT IS ADDED TO THE GAS USED BY THlS WATER HEATER.
INSTALLER: AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO WATER HEATER.
OWNER: RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFERENCE.
ALL TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE COMPANY
LISTED ON THE WARRANTY, OR RATING PLATE WHICH CAME WITH YOUR WATER HEATER.
ml
Suburban
SUBURBAN MANUFACTURING COMPANY
676 Broadway Street
Dayton, Tennessee 37321
Manufacturing
Company
423-775-21 31
a
dwhon
of
AIRXCEL.
Inc.
Fax: 423-775-701 5
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
DO NOT TRY TO LIGHT ANY APPLIANCE.
DO NOT TOUCH ANY ELECTRIC SWITCH: DO NOT USE ANY PHONE IN YOUR
VEHICLE.
IMMEDIATELY CALL YOUR GAS SUPPI-IER FROM A NEIGHBOR'S PHONE. FOLLOW
'THE GAS SUPPLIER'S INSTRUCl'IONS.
IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.
FREEZE WARNING
DRAIN HEATER IF SUBJECT TO FREEZING TEMPERATURES.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL'TERAl'ION, SERVICE OR
MAINTENANCE CAN CAUSE INJURY ORPROPERTY DAMAGE. REFERTO'THIS MANUAL.
FOR ASSISTANCE OR ADDITIONAL INFORMATION, CONSULTA QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER COMBUSTIBLE MATERIALS OR LIQUIDS
NEAR OR ADJACENT TO 'THIS HEATER OR ANY OTHER APPLIANCE. THlS APPLIANCE
SHALL NOT BE INSTALLED IN ANY LOCATION WHERE FLAMMABLE LIQUIDS ORVAPORS
ARE LIKELY TO BE PRESENT.
INSTALLATION REQUIREMENTS
WARNlNGl lnstallatlon of thls appllance must be made In accordance wlth
the wrltten Instructlons provlded In thls manual. No agent, representatlve
or employee of Suburban or other person has the authority to change,
modlfy or walve any provlslon of the Instructlons contalned In thls
manual.
CAUTION: If posslble, do not Install the water heater to where the vent can
be covered or obstructed when any door on the traller lo opened. If thls lo
not posslble, then the travel of the door must be restrlcted In order to
provide a 6" mlnlmum clearance between the water heater vent and any door
whenever the door lo opened.
CAUTION: Due to the dlfferences In vlnyl sldlng, this appllance should not
be Installed on
vlnyl sldlng without flrst consulting with the manufacturer of
the sldlng or cuttlng the siding away from the area around the appllance
vent.
CAUTION: In any lnstallatlon In whlch the vent of thls appliance can be
covered due to the constructlon of the RV or some special feature of the RV
such as sllde out, pop-up etc., always Insure that the appllance cannot be
operated by settlng the thermostat to the posltlve "OFF" posltlon and
shuttlng off all
electrical
and gas supply to the appllance.
CAUTION: Do not lnstall thls appllance to where the vent terminates below
a slide-out. Thls appllance Is not to be Installed under any overhang. It must
be free and clear of any type overhang.
This installation must conform with the requirements of the authority having
jurisdiction or in the absence of such requirements with the latest edition of the
National Fuel Gas Code ANSl 2223.1; and the latest edition of the American
National Standard for Recreational Vehicles-50lC. In Canada the installation
should conform with the following standards.
A. For installation in Recreational Vehicle
1. Gas
-
CSA standard CSA 2240.4.2 Installation Requirements for Propane
Appliances and Equipment in Recreations Vehicles.
2. Electrical
-
CSA standard C22.2 No. 14812240.6.2 Electrical Requirements
for Recreational Vehicles.
3.
Plumbing
-
CSA standard CSA 2240.3.2 Plumbing Requirements for
Recreational Vehicles.
B. For installation in Moblle Housing
1. Gas
-
CSA standard CSA 2240.4.1 Installation Requirements for Gas
Burning Appliances and Equipment in Mobile Homes.
2. Electrical
-
CSA standard CSA C22.1 Canadian Electrical Code Part 1.
3.
Plumbing
-
CSA standard CSA 2240.3.1 Plumbing Requirements for Mobile
Homes.
Theappliance shall bedisconnected from the gas supply piping system during any
pressure testing of the system.
The appliance and its gas connections shall be leak tested before placing the
appliance in operation.
All air for combustion must be supplied from outside the structure. Air for
combustion must not be supplied from occupied spaces.
INSTALLATION INSTRUCTIONS
Minimum clearance from combustible construction on sides, top, floor and
rear
=
0 inches. Provide room for access to rear of heater for servicing.
Provide an opening flush with floor in outer wall of coach as shown. Wall of coach
should be framed as shown in Figure 1. Maintain inside dimensions listed below.
Do not install on carpet unless the carpet is covered by a metal or wood shield
covering the entire area underneath the water heater. If you prefer, you may cut
away the carpet from this area.
INSTALLATION USING FLUSH MOUNT FRAME
&
DOOR
(See Flgure 2 for Illustration)
A. Position heater into framed opening as illustrated. Slide unit into opening until
the front of the control housing is flush with the exterior coach skin.
B. Secure the control housing to the coach wall (framed opening) at the top and
INNER COACH WALL7
WALL
sides of control housing compartment using screws or other suitable fasteners.
Recess the screws or fasteners back far enough from the front edge of control
housing
(approximately
1 112") in order to clear the flange on door frame. The door
frame, when installed, must not overlap onto screw or other fastener head. If due
to the wall thickness, it is not possible to secure the water heater without covering
the fastener head with the door frame, it is important to not over tighten the
fastener and distort the control housing. Over tightening of the fastener may cause
water heater leaks between the control housing and the door frame.
NOTE: Caulk around screw or fastener heads to assure water tight seal
C. Install chocks, one on each side of water heater, as illustrated in Figure 1A.
D.
On mesa or yoder type sidewalls, flatten the wall area around the opening
E. Caulk around framed opening (trailer skin) as illustrated.
F. Caulk around door frame using 2 beads of silicone caulking (or suitable
caulking)
-
one on flange to seal to control housing and one around back side of
frame to seal to coach skin. (See detail A in illustration.)
G. Insert door frame into control housing and secure with four (4) No. 8-15 x
3 112" screws provided.
H.
To install door, place the two holes in the bottom of the door over the door plns
on Ihe frame. Close the door so that the latch protrudes through the slot in the
door. Turn latch 90 degrees to fasten door.
I.
The module board on models SW 12D, SW I6D and SW 12DE, SW 16DE is not
secured to the water heater. It is to be permanently mounted by the ~nstaller.
The module board must be mounted to where it is accessible for service yet out
of way of children. It should be located in a place where it cannot be subjected to
moisture, cleaning chemicals, flammable vapors and liquids, etc.
The board and all wiring to the board must be protected in order to prevent
damages and accidental contact with these parts. The module board may be
mounted with two (2) No. 6 x 518 screws or other suitable hardware.
MAKING WATER CONNECTIONS
A. Water connections are made at the rear of the water heater. Refer to Figure
3forallmodelsexceptSWI2DEM.SW
16DEM.ForSW12DEM.SW16DEM.refer
to Figure 5. Connect the hot and cold water lines to the 112' female pipe fitting
provided on rear of tank. These fittings are marked 'HOT'and 'COLD'. NOTE:
Inside each fitting is a plastic fill tube. Its purpose is to enhance water circulation.
DO NOT REMOVE PLASTIC FILL TUBE.
IMPORTANT: Use a pipe thread compound suitable for potable water or pipe
thread tape on all connections to assure they will not leak.
B. For ease of removal, it is suggested that a pipe union be installed in each water
line.
C. Fill tank with water. Open both hot and cold water faucets to expel air from
tank. When tank is filled and water flows from faucets, close both faucets and
check all connections for leaks.
CAUTION: If you use alr pressure to check for leaks, the pressure must not
exceed
30
PSI (In accordance wlth 4-9.1.1 of ANSl A119.2).
NOTE: After leak testing, drain water from tank
MAKING GAS CONNECTIONS
A. Connect a 318" gas supply line to the 318 flare fitting at gas valve located in the
control housing. When making the gas connection, hold the gas fitting on the
valve w~th a wrench when tightening the flare nut. Failure to hold fitting secure
could result in a gas leak due to fitting being damaged. NOTE: It will be necessary
to remove the grommet from the control housing, make the gas
connection
at the
valve, then reinstall grommet.
WARNlNGl It Is lmperatlve thatgrommet and gas llne through grommet be
caulked alr tlght. If not
tlghtly sealed, molsture and potentlal harmful flue
products could vent through opening and Into llvlng area of trailer. (See
I
Flgure 6.)
I
B. Turn on gas and check all fittings and connections for leaks, using a soap and
water solution. Correct even the slightest leak
immediately.
WARNlNGl Do not use an open flame to check for leaks
WATER HEATER AS VIEW FROM INSIDE R.V.
FRAMED OPENING
FLOOR
USECURE
CHOCKS.
ONE
ON
EACH
SIDE,
TIGHTLY AGAINST
WATER
HEATER
XKET
*ND FASTEN TO VEHICLE FLOOR TO PREVENT MOVEMENT. CHOCKS SHOULD BE
APPROXIMATELY
2.
X
2'
X
6'
Figure 1A
Flgure 1
MODELS
SWIZD,
SWIBD,
SW12DE
SW16DE
FWED OPENIMG
(SEE
FIGURE NO.
I)
DC
JUNCTION
BOX
MODELS SWKD.
DE
FRAMED OPENlNO
CAULK AROUND OPENING
PUCE SCREW OR SUITABLE FASTENER
AS
SHOWN.
DOOR
FRAME
WHEN
INSTALLED
MUST NOT OVERUP ONTO
SCREW
HW OR
AC
JUNCTION BOX
MOOELS:
SW12
DE
SPECUL SCREW
CONTROL HOW1
MOUNTING SCREWS (SPECIAL)
coma
HOUSING
CAULK
ALL THE WAY AROUND
DOOR
FRAME TO
SEAL
FWE WATER TIGHT (USE TWO BWS
AS
SHOWN
IN DETAIL A)
FLUSH
MOUNT
oooR
WE
wltn
C.~S~(ET
HW
IN
WOR
FOR
mm
PIN
FLUSH MOUNT
DOOR
Flgure
2
Flgure
3
ACCESS
BOARD
-CONTROL HOUSING
R
AID
LJUNCTION
BOX
12
V.D.C.
MODEL SWIZDEM, SW16DEM
Flgure
5
-
ILLUSTRATED SHOVING
INSIDE
OF
HOUSING
GROMMET
/
,kJJ~h
(GAS
INLET)^
,
LL
J'J)
GAS VALVE
LK AND SEAL GROMMET (INCLUDING
AND TUBING) ALL AROUND AIR TIGHT SLIT
Flgure
6
3
MAKING ELECTRICAL CONNECTIONS
12
VOLTS D.C.
A. Applicable to following models: SWIPD, SWIGD. SWIPDE, SWI6DE.
SWIPDEM and SWIGDEM.
B. Refer to Figure 2 for location of D.C. junction box on models SWIPD.
SW IGD. SW 12DE and SW IGDE. Refer to Figure
5
for location of D.C. junction
box on modelSW l2DEM or SW IGDEM.
C. The electricalconnections must be made in accordance with local codes and
regulations. In the absence of local codes and regulations, refer to the latest
edition of the National Electrical Code ANSI\NFPA No. 70.
In Canada, the electrical installation should conform with CSA standard CSA
C22.2 No. 14812240.6.2 Electrical Requirements for Recreational Vehicles and
CSA C22.1 Canadian Electrical Code Part 1 when installing the unit in
recreational vehicles and mobile homes respectively.
D.
Make the 12 Volt D.C. electrical connections following the wiring diagram
illustrated in Figure 7.
If the power supply is to be from a convertor, we recommend that the converter
system be wired in parallel with the battery. This will serve two purposes:
1.
Provide a constant voltage supply
2. Filter any A.C. spikes or volt surges
We recommend insulated terminals be used for all electrical connections.
----.-----
'2
".D.c..,oLy"-"
.,---.-"
-------
WIRE AS SUPPLlED WITH THE WATER
1
HEATER MUST BE REPLACED. IT MUST
BE
REPLACED WlTH
18
GA.,
105'C WlRE OR IT'S EQUIVALENT.
tg:
SWITCH
;
BOX
LlGHl
,
(
-
)
(
-I-I-
FACTORY WIRING)
(-1
(
-
FIELD WIRWG)
I
DISCONNECT POWER SUPPLY BEFORE SERVICING THERMOSTAT
AND
HI-LIMIT UNDER ACCESS COVER.
CAUTION:
W
NOT HI-POT (DIELECTIC HIGH VOLTAGE
-------
TEST) THIS
Figure
8
120 V.A.C. ONLY
DISCONNECT POWER SUPPLY BEFORE REMOVING COVER
INSTALLATION OF MOTOR AID HEAT EXCHANGER
SUBURBAN MANUFACTURING COMPANY. DAYTON, TENNESSEE
120 VA.C SINGLE PHASE
-
1440 WAlT ELEMENT
-
80
CYCLE
TOTAL CONNECTED WAlTS
=
1440 -AMPS
=
12
A. Place copper 'Y"s in heater as shown in Figure
9.
6. Secure hoses to "Y"s with hose clamps.
C. Attach hose from motor-aid heat exchanger to 'Y"s.
D.
Secure hoses to motor-aid and 'Y"s with clamps.
E. Check all connections for water leaks and proper water circulation through
motor-aid heat exchanger, with engine running.
The system should be checked annually for deterioration of heater hose and
hose connections. Replace as needed.
FLOOR
\\
HI-
W
-0
GROUNDING SCREW
IF ANY OF THE ORIGINAL WlRE AS SUPPLIED WlTH THE HEATER
MUST
BE
REPLACED,
IT
MUST
BE
REPLACED
WITH 14
GA.
105-c
WIRE
OR
Irs
EQUIVALENT.
SI UN DES FILS ELECTIQUES LIVRES AVEC LE CHAUFFE-EAU DOlT
ETRE REMPLACE. UTiLlSER A CET EFFET UN FIL
14
GA. 105' OU
EQUIVALENT.
340468
CODE
BK
W
UNIT AFTER INSTALLATION. TO DO SO MAY CAUSE COMPONENT
DAMAGE AND VOIDS WARRANM OF WATER HEATER.
Wt
--.--"--*"+---"-.*-.-""*
.
w
..
~.-."".m~"
Figure 7
J
COLOR
BLACK
WHITE
HEAT EXCHANGER
MAKING ELECTRICAL CONNECTIONS
120
VOLTS A.C.
A. Applicable to following models SWIZDE, SWIGDE. SWIZDEM and
SWIGDEM.
B. Refer to Figure 2 for location of A.C. junction box on models SW 12DE or
SW IGDE. Refer to Figure
5
for A.C. junction box on models SW IPDEM or
SW IGDEM.
C. The electricalconnections mustbe made in accordance with local codesand
regulations. In the absence of local codes and regulations, refer to the latest
edition of the National Electrical Code ANSllNFPA No. 70.
In Canada, the electrical installation should conform with CSA standard CSA
C22.2 No. 14812240.6.2. Electrical requirements for Recreational Vehicles and
CSA C22.1 Canadian Electrical Code Part 1 when installing the unit in
recreational vehicles and mobile homes respectively.
D.
Check rating plate and wiring diagram (Figure 8) before proceeding. Install
a fused safety switch or circuit breaker of adequate capacity between heater
and electrical power source. Attach the black and white wires from the fused
switch or breaker to corresponding colored wires in heaterjunction box. A green
wire from a well grounded source must be attached to the green nut in the
junction box.
CAUTION: Before applying the 1ZOVAC powerto the water heaterjunctlon
box, be sure the switch for electric eiement is in the "OFF" posltion.
WARNING1 Before the switch forthe eiectrlc eiement Is turned to the "ON"
posltlon, the water heater tank must be filled with water. See "Safety
Warnings".
Flgure
9
MAINTENANCE
In which it was shlpped from the factory or if the appliance Is not used
solely for Its intended purpose or if appliance is not maintained in
accordance with the instructions in this manual, then the rlsk of a fire
andlor the productlon of carbon monoxide exists which can cause
WARNING: For your safety, all repairs should be performed by yourdealer
or a
qualified
service person.
A. Main Burner: Do not allow the burner to burn with a yellow flame, because
sooting will occur. (See Safety Warnings).
If the burner flame is yellow and has an erratic pattern, shut unit down and contact
a qualified service agency. Do not continue operating unit with improper burner
flame. (See Figure 10 for correct and incorrect burner flame appearance.)
B. Periodically inspect unit for soot. If soot is present anywhere on water heater,
immediately shut unit down and contact your dealer or a qualified service person.
Soot is a sign of incomplete combustion and must be corrected before operating
water heater. Areas to check would include:
I.
Check for an obstruction in burner or the flue box.
2. Check the screen in the door lo see that no foreign material has accumulated
to prevent flow of combustion and ventilating air.
3. Check to be sure there is no flame present at burner orifice or burnerwhenever
main gas valve is closed. This can be checked by turning the OFF\ON switch to
the 'OFF" position.
C. Frequent checks should be made of the grommet on the gas inlet to assure
tight seal. (See 'Making Gas Connections").
D. Periodically check wiring and wlre connection to be sure wiring is not
damagedlfrayed and lhal all terminals and connections are tight and in
compliance with codes (See 'Making Wire Connections").
SAFETY WARNINGS
WARNlNGl It Is lmperatlve that the water heater tank be fllled with water
before operatlng the water heater. Operatlon of the water heater without
water In the tank may result In damage to the tank andlor controls. Thls
type of damage Is not covered by the llmlted warranty.
WARNlNGl Hydrogen gas may result If you have not used thls heater for
two weeks or more. HYDROGEN GAS IS EXTREMELY FLAMMABLE. To
reduce the rlsk of Injury under these condltlons, open the hot water faucet
for several mlnutes at the kltchen slnk before you use any electrlcal
appllance connected to the hot water system. If hydrogen Is present, you
probably wlll hear an unusual sound such as alr escaplng through the
plpe as the water beglns to flow.
Hydrogen gas may be present even after water has been dralned from the
tank. Open faucet at slnk and allow system to vent for several minutes (5-
10 mlnutes).
I
Do not smoke or have any open flame near the open faucet. Do not
attempt to light pllot or maln burner. On DSI models, be sure the swltch
I
Is "OFF".
I
Should overheating occur, or the gas supply fall to shut off, shut off the
manual gas valve to the appllance before shuttlng off the electrlcal supply.
Do not use thls appllance If any part has been submerged under water.
lmmedlately call a quallfled servlce technlclan to inspect the appliance
and to replace any part of the control system and any gas control that has
been submerged under water.
Do not alter the operation of your water heater nor change the
deslgnlconstructlon of your water heater.
Accessories
are belng marketed
for RV products whlch we do not recommend. For your safety,
I
only factory
authorized
parts are to be used on your water heater.
Perlodlcally Inspect the vent for obstructions or presence of soot. Soot Is
formed whenever combustlon Is Incomplete. Thls la your visual warnlng
that the water heater Is operating In an unsafe manner. If soot Is present,
lmmedlately shut the water heater down and contact your dealer or a
quallfled servlce person.
When conslderlng add-on rooms, porch or patio, attentlon must be given
to the ventlng of your water heater. For your safety, do not termlnate the
vent on your water heater lnslde add-on rooms, screen porch or onto
patlos. Doing so wlll result In products of combustlon belng vented Into
the rooms or occupied areas.
Never operate the heater If you smell gas. Do not assume that the smell
of gas In your RV Is normal. Any tlme you detect the odor of gas, It Is to
be considered llfe threatening and corrected Immediately. Extlngulsh any
open flames lncludlng cigarettes and evacuate all persons from the
vehicle. Shut off gas supply at LP gas bottle. (See Safety notice on front
cover of thls manual.
NOTE: Always open both the cold and hot water faucets when fllling
vehicle water tank to allow air pockets to be forced out of the water heater.
When water flows from the heater faucets, close both faucets.
WARNlNGl Do not store or use
combustible
materials or llqulds near or
adjacent to thls heater. The appllance shall not be Installed In any locatlon
where flammable llqulds or vapors are llkely to be present.
Be sure the power
Is "OFF" to the water heater ignitlon system durlng any
type of refueling and whlle vehlcle Is In motlon or belng towed.
The thermostat on your water heater Is not adjustable. It Is a temperature
sensing llmlt designed to malntain a water temperature of I3O'F (54'C).
Water temperatures over 125.F (49'C) can cause severe burns Instantly
or death from scalds; therefore, be careful when uslng hot water.
Children, disabled and elderly are at highest risk of belng scalded. Always
feel water before bathln or showerin
.
.
CORRECT
-
INCORRECT
BLUE OR BLUEJORANGE
WELL
DBNED
PAlTERN
YELLOW OR YELLOW1
ORANGE
ERRATIC PAlTERN
Flgure 10
HIGH
ALTITUDE DERATION
Suburban's water heaters are certified by nationally recognized testing
laboratories for operation without modifications at alt~tudes up to 4.500 feet.
Operation above this elevation may require derating by 4 percent for every 1.000
feet above sea level. As an example, at 8.000 feet, the water heater should be
derated approximately
32
percent.
If the unit is not properly derated, lack of sufficient oxygen for combustion may
produce improper burner operation. Pilot outage caused by burner I~ft-off or
sooting from a yellow burner may occur indicating the poss~b~lity of carbon
monoxide. You may also notice a lack of efficiency In heating the water because
of incomplete combustion of the burner at these higher altitudes.
Consult with the local gas company, your dealer, an RV service agency or
Suburban Manufacturing Company for proper derating of the unit. Change-out of
the orifice (derating) should be done by the dealer or a qualified service agency.
NOTE: It is important that once the unit has returned to lower elevation (below
4,500 feet) this high altitude deration and pilot adjustments (if equipped) be
reversed for proper operation of the unit.
ANODE PROTECTION
The tank in this water heater is protected by a
magnesium
or aluminum anode to
prolong the life of the tank by absorbing the
corrosive
act~on of hot water. Under
normal use, the anode rod will deteriorate and because of this, we recommend it
be replaced yearly. NOTE: Water with high levels of iron andlor sulfate will
increase the rate of deterioration; therefore, more frequent replacement may be
required. If anode rod is mostly eaten away, replace it with a new one. (See
Figure 11)
To prevent a water leak when replacing the anode rod, a pipe thread sealant
approved for potable water (such as Teflon Tape) must be applied to the threads
of the anode rod. Proper appltcation of a thread sealant will not ~nterfere with the
anode's tank protection.
Operating the water heater without proper anode protection will decrease tank life
and will void yourwarrantyon the tank. NOTE: Tank is drained by removing anode
rod (See 'Drain and Storage" instruclions).
To extend anode life, dram water from tank whenever RV is not being used. Avold
any extended time of non use with water in tank.
Also, refer to section on winterizing.
WARNlNGl Do not replace the anode rod wlth any non-Suburban
accessory part, such as an "add-on" electric heating element. Items such
as these are not approved to be lnstalled In Suburban products. They
could create an unsafe condltlon and wlll also vold all warranties.
NEW ANODE ROD
C
YYll
-
-
ANODE
ROD
75%
CORRODED ANODE ROD
Flgure 11
PRESSURE RELIEF VALVE
The temperature and pressure relief valve is designed to open if the temperature
of the water within the heater reaches 210°F, or if the water pressure in the heater
reaches 150 pounds. Recreational vehicle watersystems are closed systems and
during the water heating cycle the pressure build-up in the water system will reach
150 pounds. When this pressure is reached, the pressure relief valve will open
and water will drip from the valve. This dripping will continue until the pressure is
reduced to below 150 pounds, and the valve closes. This condition is normal and
does not indicate a defective relief valve.
'THERMOSTAT AND MANUAL RESET
MODELS SWl2DE and SWl2DEM
SWl6DE and SWl6DEM
The model water heaters listed above are equipped with a high temperature limit
as a cut-off device. Temperature above 180'F will cause manual reset button to
trip shutting down the electric element.
To activate element, the water temperature must be below 11O0F, push reset
button to re-activate the electric element.
WARNlNGl Do not place a valve between the rellet valve and the tank. Do
not plug the rellet valve under any clrcum8tances.
WATER WEEPING OR DRIPPING FROM PRESSURE
RELIEF VALVE
You may experience water weeping or dripping from yourwater heater's Pressure
and Temperature (P
8
T) Relief Valve when yourwater heater is operating. Water
weeping or dripping from the P
8
T
Valve does not always mean the P
8
T Valve
is defective. As water is heated, it expands. The water system in a recreational
vehicle is a closed system and does not allow for the expansion of heated water.
When the pressure of the water system exceeds the relieving point of the P
8
T
Valve, the valve will relieve the excess pressure.
Suburban recommends that a check valve not be installed directly at the inlet to
the water heater tank. This will increase weeping of the pressure relief valve.
WARNlNGl Do not remove or plug the rellet valve.
One way to reduce the frequency of this occurrence is to maintam an air pocket
at the top of the water heater tank. This air pocket will form in the tank by design.
However, it will be reduced over time by the everyday use of your water heater.
To replenish this air pocket:
I.
Turn offwater heater.
2. Turn off cold water supply line.
3.
Open a faucet in the RV.
4.
Pull out on the handle of the Pressure Relief (P
8
T) Valve and allow water
to flow from the valve until it stops.
5.
Release handle on P
8
T Valve
-
it should snap closed.
6. Close faucet and turn on cold water supply; as the tank fills, the air pocket
will develop.
Repeat this procedure as often as needed to reduce the frequency of the weeping
of the P
8
T Valve. If the weeping persists after following this procedure, you may
elect to install an expansion or accumulator tank in the cold water line between the
tank and check valve to relieve the pressure caused by thermal expansion.
Contact your local dealer for assistance.
'THERMOSTAT AND MANUAL RESET
MODELS: SWl2D, SW12DE, and SWl2DEM
SWIbD, SW16DE, and SWl6DEM
The model water heaters listed above are equipped with a high temperature limit
as a cut-off device. Temperature above 180'F will cause manual reset button to
trip shutting down main burner.
To activate burner, the water temperature must be below 1
1O0F, push reset button
to re-activate burner.
rRESET BUTTON
12
V.D.C. T-STAT
HI-LIMIT
Figure 12
120
V.A.C. T-STAT
HI-LIMIT
Flgure 13
DRAINING AND STORAGE INSTRUCTIONS
If RV is to be stored during winter months, the water heater must be drained to
prevent damage from freezing.
I.
Turn off electrical power to water heater either at the swltch from the electrical
element or a breaker.
2. Shut off gas supply to water heater
3. Turn off pressure pump on water system.
4.
Open both hot and cold water faucets.
5.
Remove anode rod from tank.
6. Follow RV manufacturer's instructions for draining entire water system.
NOTE: Be certain to refill water heaterwith waterand remove all air from tank and
lines before re-lighting or before turning on electrical power.
ODOR FROM HOT WATER SYS'TEM
Odor from the hotwater system
IS
not a service problem and manywater suppl~es
contain sufficient amounts of sulphur to produce an odor. The odor is similar to
rotten eggs and is often referred to as "sulphur water". It is not harmful
-
only
unpleasant to smell. Sulphur water can be caused by a chemical action or by
bacteria. The solution to eliminate is chlorination of the water system. Add about
six
(6)
ounces of chlorinated common household liquid bleach to each 10 gallons
in the water tank. Then run the chlorinated water throughout the system, opening
each faucet one at a time until you smell the chlorine. Let the RV sit for a few days
and the chlorine should take care of the problem. Then you will need to take care
of the chlorine. Remove the chlorine by flushing the system with fresh water. This
may take several attempts. You may consider adding a filtering system that
removes chlorine and prevents sulphur water. If the sulphur or rotten egg smell
continues,flush the system once again as described above and replace anode rod
as necessary.
REMOVING WATER HEATER
I.
Shut off gas supply and disconnect gas supply line from water heater
2. On all Electric Models, disconnect 120 V.A.C. supply at junct~on box mounted
on heater.
3. On all DSI Models, disconnect 12 V.D.C. power supply at junction box on
heater.
4.
On Models SW12D. SW 16D, SW 12DE and SW 16DE disconnect all wires at
module board.
5.
Shut off water supply. Drain water from tank following instructions under
'Draining and Storage'.
6. Disconnect hot and cold water l~nes from water heater.
7.
Remove screws or nails securing control housing to framed opening.
8.
Slide heater out. To retnstall, follow
instructions
in manual under 'Installation
Instructions'.
WINTERIZING
If your water heater plumbing system equipped with a bypass kit, use it to close
off the water heater, drain the water heatercompletely and leave the water heater
closed off (out of the system) in the bypass position parlicularly if you are
introducing antifreeze into the plumbing system. Antifreeze can be very corrosive
to the anode rod creating premature failure and heavy sediment in the tank. If the
plumbing system is not equipped with a bypass kit, and you intend to winterize by
adding antifreeze to the system, remove the anode rod (storing it for the winter)
and replace it with a
314"
drain plug.
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNlNGl If the user of this appllance falls to maintain It In the condltlon In whlch Is was shipped from the factory or If the appllance Is not used solely
for Its Intended purpose or If appllance Is not malntalned In accordance wlth the lnstructlon In thls manual, then the risk of a flre andlor the production
of carbon monoxide exists whlch can cause personal Injury, property damage or loss of llfe.
OPERATING AND LIGHTING INSTRUCTIONS
WARNlNGl If you do not follow these Instructions exactly, a flre or
explosion may result
causlng property damage, personal Injury or loss of
Ilfe.
WARNING: Before operating water heater, be sure tank Is filled wlth
water. See "Safety Warnings".
A. This appliance does not have a pilot. It is equipped with an ignition device
which automatically lights the burner. Do not try to light the burner by hand.
8. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than air and will settle on the
floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas
supplier's instructions.
If you cannot reach your gas supplier, call the fire department.
C.
This is an automatic gas valve, no adjustments are necessary. Do not
attempt to repair the gas valve. This may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call
a qualified service technician to inspect the appliance and to replace any part of
the control system and any gas control which has been under water.
E. Before operating water heater, check the location of the vent to make sure ~t
will not be blocked by the opening of any door on the trailer. If it can be blocked,
do not operate the water heater with the door open.
OPERATING INSTRUCTIONS
1.
STOP! Read the safety information provided
2.
Turn off all electric power to the appliance.
3.
Turn 'OFF' gas supply.
4.
Wait f~ve minutes for gas to clear the area. If you smell gas then STOP!
Follow Instruct~ons in item B of the safety
information.
If you don't smell gas, go
to next step.
5.
Turn 'ON" gas supply.
6.
Turn on electrical power to the appl~ance.
7.
Turn switch to 'ON" position. If the burner does not light, the system will
automatically attempt two more tries for ignit~on before lock-out. NOTE: Each
ignition cycle will have a
15
second purge before spark cycle if system is a three
try system.
8.
If lockout occurs before main burner lights, turn switch to 'OFF", wait five
seconds and turn switch to 'ON" position. This will restart the ignition cycle. The
first start-up of the heater may require several ignition cycles before all air is
purged from the gas lines.
If the burner
will
not come on, the following items should be checked before
calling a servlce person.
I.
Switch turned off.
2.
Gas supply to heater is empty or turned off.
3.
Reset button on ECO
IS
tr~pped.
OPERATING INSTRUCTIONS
FOR UNITS WITH ELECTRIC ELEMENT
Electrlc water healers are designed tooperate with a minlmum amount ofservice
problems; however, proper operation and care is essential.
By far the most common trouble with electric water heaters results from
energizing the water heater before it is filled with water. Even brief operation of
the electric element without water in the tank will burn-out the electric heating
element.
To energize the electric heating element, turn the switch to 'on'. The switch is
located behind the water heater door in the lower left corner of the control
housing. The water temperature will be regulated by the thermostat.
TO TURN OFF WATER HEATER
I.
Turn sw~tch to 'OFF' position
2.
Turn off electrical power to the appliance
3.
Turn off gas supply.
4.
If vehicle is to be stored or heater is going to be turned off while subject to
freez~ng temperature, drain water heater. (See 'Drain~ng and Storage
Instructions.")
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Suburban SW16DEM Operating instructions
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