Application note
Building
Automation
WAGO-I/O-
PRO V2.3
2 Application Note – digitalTAP
TM
with MTConnect
Version 2.3.3
WAGO-I/O-SYSTEM 750
digitalTAP
TM
application with MTConnect
Version 2.3.3
© 2017 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Tel.: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Tel.: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and completeness
of this documentation. However, as errors can never be fully excluded, we always
appreciate any information or suggestions for improving the documentation.
We wish to point out that the software and hardware terms, as well as the trademarks
of companies used and/or mentioned in the present document are generally protected
by trademark or patent.
Notes about this Documentation
Copyright
This documentation, including all figures and illustrations contained therein, is
subject to copyright protection. Any use of this documentation that infringes upon
the copyright provisions stipulated herein is prohibited. Reproduction, translation,
electronic and phototechnical filing/archiving (e.g., photocopying), as well as any
amendments require the written consent of WAGO Kontakttechnik GmbH & Co.
KG, Minden, Germany. Non-observance will entail the right of claims for
damages.
WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.
Number Notation
Table 1: Number Notation
Number code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
Font Conventions
Table 2: Font Conventions
Font type
Indicates
italic
Names of paths and data files are marked in italic-type.
e.g.: C:\Programme\WAGO-I/O-CHECK
Menu
Menu items are marked in bold letters.
e.g.: Save
>
A greater-than sign between two names means the selection of a
menu item from a menu.
e.g.: File > New
Input
Designation of input or optional fields are marked in bold letters,
e.g.: Start of measurement range
“Value”
Input or selective values are marked in inverted commas.
e.g.: Enter the value “4 mA” under Start of measurement range.
[Button]
Pushbuttons in dialog boxes are marked with bold letters in square
brackets.
e.g.: [Input]
[Key]
Keys are marked with bold letters in square brackets.
e.g.: [F5]
Symbols
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
Legal Bases
Subject to Change
WAGO Kontakttechnik GmbH & Co. KG reserves the right to make any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
granting patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
Personnel Qualification
The use of the product described in this document is exclusively geared to
specialists having qualifications in PLC programming, electrical specialists or
persons instructed by electrical specialists who are also familiar with the
appropriate current standards.
Moreover, the persons cited here must also be familiar with all of the products
cited in this document, along with the operating instructions. They must also be
capable of correctly predicting any hazards which may not arise until the products
are combined.
WAGO Kontakttechnik GmbH & Co. KG assumes no liability resulting from
improper action and damage to WAGO products and third-party products due to
non-observance of the information contained in this document.
Limitation of Liability
This documentation describes the use of various hardware and software
components in specific example applications. The components may represent
products or parts of products from different manufacturers. The respective
operating instructions from the manufacturers apply exclusively with regard to
intended and safe use of the products. The manufacturers of the respective
products are solely responsible for the contents of these instructions.
The sample applications described in this documentation represent concepts, that
is, technically feasible application. Whether these concepts can actually be
implemented depends on various boundary conditions. For example, different
versions of the hardware or software components can require different handling
than that described here. Therefore, the descriptions contained in this
documentation do not form the basis for assertion of a certain product
characteristic.
Responsibility for safe use of a specific software or hardware configuration lies
with the party that produces or operates the configuration. This also applies when
one of the concepts described in this document was used for implementation of
the configuration.
WAGO Kontakttechnik GmbH & Co. KG is not liable for any actual
implementation of the concepts.
Table of Contents
Table of Contents ................................................................................................... 8
1 Description .................................................................................................. 10
1.1 MTConnect Standard .............................................................................. 10
1.1.1 Adapter ............................................................................................... 10
1.1.2 Agent .................................................................................................. 11
1.1.3 Applications ........................................................................................ 11
1.2 WAGO’s digitalTAP
TM
Solution ............................................................ 11
1.3 WAGO digitalTAP
TM
Specifications ...................................................... 12
2 Devices Supported ...................................................................................... 12
2.1 Devices .................................................................................................... 12
2.2 Supported Modules ................................................................................. 13
2.3 Supported Controller ............................................................................... 14
2.4 Safety Advice (Precautions) .................................................................... 15
2.5 Selecting Input Modules ......................................................................... 16
3 Setup ............................................................................................................ 18
3.1 System Start Up ....................................................................................... 18
3.1.1 First time software installation ........................................................... 18
3.1.2 Controller Configuration .................................................................... 19
3.1.3 Change Password................................................................................ 21
3.1.4 IP Address Configuration ................................................................... 22
3.1.5 Clock Settings ..................................................................................... 23
3.1.6 Time Server ........................................................................................ 24
3.1.7 Additional Security – Built-In Firewall .............................................. 25
3.1.8 digitalTAP
TM
Backup / Restore .......................................................... 26
4 digitalTAP
TM
Device Setup ....................................................................... 28
5 Log In .......................................................................................................... 28
5.1 Home Screen ........................................................................................... 28
5.1.1 Application Password ......................................................................... 29
6 Settings ........................................................................................................ 30
6.1 Device Name ........................................................................................... 30
6.2 Device ID ................................................................................................ 30
6.3 Agent Port ............................................................................................... 31
6.4 Adapter Port ............................................................................................ 31
6.5 Buffer Size .............................................................................................. 31
6.5.1 Configure Buffer Size......................................................................... 31
6.6 PONG Response Time ........................................................................... 31
6.7 Setting UTC vs. Local Time ................................................................... 31
6.7.1 Reporting Configuration ..................................................................... 32
6.8 Standard Item Names .............................................................................. 32
6.9 Set Defaults ............................................................................................. 32
7 Event and Sample Set Up .......................................................................... 33
7.1 Configuration Main Screen ..................................................................... 33
7.2 Event and Sample Configuration ............................................................ 34
7.3 Module Numbering ................................................................................. 35
7.4 Data Item Configuration ......................................................................... 37
7.5 Condition Configuration ......................................................................... 39
8 Logical Event Configuration ..................................................................... 41
8.1 Configuring a Custom Event ................................................................... 41
9 Device Hub Configuration ........................................................................ 43
9.1 Configuring 3 Phase Power Measurement Module ................................ 43
9.2 Configuring 750-404/000-005 Counter Module ..................................... 45
9.3 Configuring 750-430 as a Counter Module ............................................ 47
9.4 Configuring 750-430 as BCD Multistate Input ....................................... 49
9.5 Configuring 750-430 as Input Timer ...................................................... 51
9.6 Vibration Monitoring Module ................................................................. 52
9.6.1 Vibration Module Configuration ........................................................ 52
9.6.2 Vibration Module Device Hub Configuration .................................... 54
9.7 HAAS Serial ............................................................................................ 55
9.7.1 HAAS Serial Interface Wiring ........................................................... 55
9.7.2 Device Hub Configuration ................................................................. 56
9.8 750-471 Analog Input ............................................................................. 58
9.9 Operator Input ......................................................................................... 59
9.10 750-652 Barcode Scanner ....................................................................... 61
10 User Management ...................................................................................... 62
11 Heartbeat .................................................................................................... 63
12 MTConnect Agent ...................................................................................... 64
12.1 MTConnect Requests .............................................................................. 64
12.1.1 Probe .................................................................................................. 65
12.2 Current ..................................................................................................... 66
13 MTConnect Adapter .................................................................................. 70
List of Tables ........................................................................................................ 72
List of Figures ...................................................................................................... 73
1 Description
In order for manufactures to increase the productivity and efficiency of their plant
floor, operations and maintenance managers alike need to have a real time view
of their equipment. Using analytical software, plant floor leaders can track and
visualize the current processes on their factory floor, and use this data to help
them optimize their procedures.
Collecting real time data from existing equipment on the plant floor can be
challenging. Existing equipment that was installed years ago may not have been
designed to provide status information to a higher level system. And
manufactures use disparate types of equipment to complete the task at hand. So
how can manufactures capture vital data from their mature machines so they can
have a competitive edge in the market?
WAGO offers a cost effective solution to bridge machine data from existing
equipment to higher level analytical software applications. The digitalTAPTM
from WAGO taps into your machine’s information and transforms it into digital
signals for use by analytical and data logging applications. This solution provides
real time equipment data in a standardized format for any type of machine. The
information is formatted using common standard open technologies based on xml
and HTTP. Users can wire signals from their existing equipment, such as stack
lights, motor starter auxiliaries and speed sensors to inputs on the WAGO
controller or read Modbus registers from remote devices. These signals are then
compiled into a standardized format and translated to a higher level software
application.
There is no programming required for this solution. The user only needs to use
their PC’s web browser to configure the inputs they have wired. Each input can
be individually assigned a unique name with its own parameters including units
and scaling range. These configuration parameters are automatically stored in the
WAGO controller and are ready for use.
Leveraging the open and royalty-free MTCONNECT® protocol, machine
information is formatted into a standardized table and uses proven internet
protocols for data transport.
1.1 MTConnect Standard
The MTCONNECT® standard defines three key components:
1. Adapter
2. Agent
3. Application
1.1.1 Adapter
The purpose of the adapter is to collect the machine data, normalize it and transfer
it to the Agent. The Adapter is a software application that bridges signals from
plant floor equipment with the MTConnect
®
Agent. The adapter is used to
normalize the machine data, by putting it into a version of the Simple Hierarchical
Data Representation (SHDR) format. The SHDR protocol is flat, fast and low
latency and human readable. The data is delimited by pipes (|) and uses an ISO
8601 date time format.
1.1.2 Agent
The Agent is the bridge between the adapter and applications. The Agent buffers
the data from the Adapter and serves the data to an application client when
requested. The heart of the Agent is the MTConnect XML schema or data
dictionary that structured the machine data in standardized format.
1.1.3 Applications
Application or client software collects data from the Agent. The application
requests information directly from the Agent and uses the standardized formatted
information for its own use. An example of an application is a software
application that is used to monitor the efficiently of a machine and provides users
with visualization tools like graphs and time lines of the equipment’s functions.
1.2 WAGO’s digitalTAP
TM
Solution
WAGO has imbedded the MTConnect Adapter and Agent into a PFC100
application controller. The digitalTAP
TM
application is not part of the WAGO
controller.
The digitalTAP application can be downloaded from WAGO’s website and easily
installed on the controller.
Upon power up, the WAGO controller scans the input modules on the node.
These inputs can then be configured for your specific application. You only need
to use your PC’s web browser to configure the system. No special software is
needed.
This document provides step by step instructions for setting up your WAGO
digitalTAP
TM
data bridge.
1.3 WAGO digitalTAP
TM
Specifications
The digitalTAP
TM
solution is to be used with WAGO’s PFC100 controller with
part number 750-8101/000-010 and the digitalTAP application that can be
downloaded for free on WAGO’s web site. (750-8101/000-010 or
www.wago.us/mtconnect)
The WAGO digitalTAP
TM
supports any of the modules listed in section 2.1. It is
possible to use these input modules in any combination. The application solution
supports up to 15 input modules per node. At the end of each node, a 750-600 is
required
2 Devices Supported
2.1 Devices
Provider
Quantity
Description
Order number
WAGO
1
Application Controller PFC100
750-8101/000-010
WAGO
Maxumim of 15 input or output
modules
See Table 3
WAGO
1
End Module
750-60
WAGO
digitalTAPTM Application
Free Download
from WAGO.com
2.2 Supported Modules
Table 3 lists the WAGO input modules that can be used with the digitalTAP
TM
solution. These inputs modules include digital, analog, RTD, thermocouple and
power measurement modules.
Table 3: Supported modules
Designation
Item No.
2 Up Counters 24VDC 16 Bit
750-404/000-005
4 channel digital input modules
750-43x
8 channel digital input module
750-43x
16 channel digital input module
750-14xx
4 channel RTD module
750-450
8 channel RTD module
750-451
2 channel analogue input module 0-20mA
750-452
4 channel analogue input module 0-20mA
750-455
8 channel thermocouple
750-458
2 channel analog input module 4-20mA
750-466
2 channel analog input module 0-10V
750-467
2 channel thermocouple
750-469/003-000
4 channel configurable analog input
750-471
3 phase power measurement module
750-494
8 channel analog input module 0-20mA
750-496
8 channel analog input module 0-10V
750-497
8 channel digital output module
750-530
2 channel vibration measurement (RMS)
1
750-645
Serial Input module
750-652
1
Requires WAGO-I/O-CHECK software for configuration
2.3 Supported Controller
The digitalTAP
TM
solution is to be used with WAGO PFC100 controller with part
number 750-8101/000-010.
Table 4: Hardware components
Designation
Item No.
PFC 8101 controller
750-8101/000-010
max.15 input modules (table 3)
End module
750-600
digitalTAP
TM
Application
Free download
Note the downloaded application must be unzipped on a microSD card for
installation on the PFC8101/000-010 controller.
Note
Supported I/O-Modules
You can only use the modules listed in table 3. The maximum limit of
modules on the node is 15 modules plus the end module. A maximum of 4
750-494 power measurement modules can be used.
2.4 Safety Advice (Precautions)
For installing and operating purpose of the relevant device to your system the
following safety precautions shall be observed.
Do not work on devices while energized
All power sources to the device shall be switched off prior to performing any
installation, repair or maintenance work.
Install the device only in appropriate housing, cabinets or in electrical
operation rooms!
The WAGO-I/O-SYSTEM 750 and its components are an open system. As such,
install the system and its components exclusively in appropriate housings,
cabinets or in electrical operation rooms. Allow access to such equipment and
fixtures to authorized, qualified staff only by means of specific keys or tools
Replace defective or damaged devices!
Replace defective or damaged device/module (e.g., in the event of deformed
contacts), since the long-term functionality of device/module involved can no
longer be ensured.
Protect the components against materials having seeping and insulating
properties!
The components are not resistant to materials having seeping and insulating
properties such as: aerosols, silicones and triglycerides (found in some hand
creams). If you cannot exclude that such materials will appear in the component
environment, then install the components in an enclosure being resistant to the
above-mentioned materials. Clean tools and materials are imperative for handling
devices/modules
Clean only with permitted materials!
Clean soiled contacts using oil-free compressed air or with ethyl
alcohol and leather cloths.
Do not use any contact spray!
Do not use any contact spray. The spray may impair contact area functionality in
connection with contamination
Do not reverse the polarity of connection lines!
Avoid reverse polarity of data and power supply lines, as this may damage the
devices involved.
Avoid electrostatic discharge!
The devices are equipped with electronic components that may be destroyed by
electrostatic discharge when touched. Please observe the safety precautions
against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the
devices, please ensure that environmental factors (personnel, work space and
packaging) are properly grounded.
2.5 Selecting Input Modules
The first step is to decide what data points you wish to monitor from your plant
floor machine. You must consider what information will best help you meet your
goals for plant floor monitoring.
Next you need to determine if the data points already exist on your equipment, or
if you will need to add additional sensors. Data points may include stack lights,
motor starter auxiliary contacts, pressure sensors and more.
Take care not to affect existing equipment!
When wiring to existing equipment, be sure that the additional wiring will not
affect the function of your equipment. Use of optic isolators and signal repeaters
may be required.
Once you have completed your list of data points and related signal types, you can
select the appropriate input modules for your application. See section 2.1 for
allowable input modules for the WAGO digitalTAP
TM
application.
3 Setup
3.1 System Start Up
Once you have assembled your node with a WAGO PFC100 (750-8101/000-010)
and associated input modules you are ready to configure your system.
3.1.1 First time software installation
Download the digitalTAP application from the WAGO website. User you
browser to connect to: 750-8101/000-010 or www.wago.us/mtconnect
Download the zip file and store it on your hard drive. Unzip the files to a
microSD card. The files must be in the root directory of the microSD card.
Note
Only use recommended memory cards!
Use only the SD memory card available from WAGO (item No. 758-
879/000-001) as it is specified for industrial applications subject to harsh
environmental conditions and for use in the controller.
Compatibility with other commercially available storage media cannot be
guaranteed.
With the controller’s power off, and the selector switch on the front of the
controller in the STOP position, insert the microSD card into the controller.
Apply 24VDC power to the controller. The controller will automatically load the
application into its file system. This process will take a few minutes. The
controller’s status LED will initially be all off. The top LED will turn to orange
and then to green. This process will progress for all 6 LEDs on the front of the
controller. Once all the LEDs on the controller are green, remove the 24VDC
power from the controller. Remove the microSD card, and place the mode switch
into RUN. Re-apply power to the controller.
3.1.2 Controller Configuration
You can use the PFC100’s Web Based Management (WBM) system to configure
the controller to your system requirements. Open your favorite web browser on
your PC and type in the controller’s default IP address of 192.168.1.17. You
should see the following web page.
Figure 1: WAGO digitalTAP
TM
Application Home Screen
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