WAGO Manual digitalTAP™ Application With MTConnect User manual

Brand: WAGO

Model: Manual digitalTAP™ Application With MTConnect

Type: User manual

Application note

Building

Automation

WAGO-I/O-

PRO V2.3

2 Application Note – digitalTAP

with MTConnect

Version 2.3.3

WAGO-I/O-SYSTEM 750

digitalTAP

application with MTConnect

Version 2.3.3

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Tel.: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Tel.: +49 (0) 571/8 87 – 5 55

Fax: +49 (0) 571/8 87 – 85 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the accuracy and completeness

of this documentation. However, as errors can never be fully excluded, we always

appreciate any information or suggestions for improving the documentation.

We wish to point out that the software and hardware terms, as well as the trademarks

of companies used and/or mentioned in the present document are generally protected

by trademark or patent.

Notes about this Documentation

This documentation, including all figures and illustrations contained therein, is

subject to copyright protection. Any use of this documentation that infringes upon

the copyright provisions stipulated herein is prohibited. Reproduction, translation,

electronic and phototechnical filing/archiving (e.g., photocopying), as well as any

amendments require the written consent of WAGO Kontakttechnik GmbH & Co.

KG, Minden, Germany. Non-observance will entail the right of claims for

damages.

WAGO is a registered trademark of WAGO Verwaltungsgesellschaft mbH.

Number Notation

Table 1: Number Notation

Number code

Example

Note

Decimal

100

Normal notation

Hexadecimal

0x64

C notation

Binary

'100'

'0110.0100'

In quotation marks, nibble separated with

dots (.)

Font Conventions

Table 2: Font Conventions

Font type

Indicates

italic

Names of paths and data files are marked in italic-type.

e.g.: C:\Programme\WAGO-I/O-CHECK

Menu items are marked in bold letters.

e.g.: Save

A greater-than sign between two names means the selection of a

menu item from a menu.

e.g.: File > New

Input

Designation of input or optional fields are marked in bold letters,

e.g.: Start of measurement range

“Value”

Input or selective values are marked in inverted commas.

e.g.: Enter the value “4 mA” under Start of measurement range.

[Button]

Pushbuttons in dialog boxes are marked with bold letters in square

brackets.

e.g.: [Input]

[Key]

Keys are marked with bold letters in square brackets.

e.g.: [F5]

Symbols

Personal Injury!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

Personal Injury!

Indicates a moderate-risk, potentially hazardous situation which, if not avoided,

could result in death or serious injury.

Personal Injury!

Indicates a low-risk, potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

Damage to Property!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

Important Note!

Indicates a potential malfunction which, if not avoided, however, will not result in

damage to property.

Additional Information:

Refers to additional information which is not an integral part of this

documentation (e.g., the Internet).

Legal Bases

Subject to Change

WAGO Kontakttechnik GmbH & Co. KG reserves the right to make any

alterations or modifications that serve to increase the efficiency of technical

progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from

granting patents or from the legal protection of utility patents. Third-party

products are always mentioned without any reference to patent rights. Thus, the

existence of such rights cannot be excluded.

Personnel Qualification

The use of the product described in this document is exclusively geared to

specialists having qualifications in PLC programming, electrical specialists or

persons instructed by electrical specialists who are also familiar with the

appropriate current standards.

Moreover, the persons cited here must also be familiar with all of the products

cited in this document, along with the operating instructions. They must also be

capable of correctly predicting any hazards which may not arise until the products

are combined.

WAGO Kontakttechnik GmbH & Co. KG assumes no liability resulting from

improper action and damage to WAGO products and third-party products due to

non-observance of the information contained in this document.

Limitation of Liability

This documentation describes the use of various hardware and software

components in specific example applications. The components may represent

products or parts of products from different manufacturers. The respective

operating instructions from the manufacturers apply exclusively with regard to

intended and safe use of the products. The manufacturers of the respective

products are solely responsible for the contents of these instructions.

The sample applications described in this documentation represent concepts, that

is, technically feasible application. Whether these concepts can actually be

implemented depends on various boundary conditions. For example, different

versions of the hardware or software components can require different handling

than that described here. Therefore, the descriptions contained in this

documentation do not form the basis for assertion of a certain product

characteristic.

Responsibility for safe use of a specific software or hardware configuration lies

with the party that produces or operates the configuration. This also applies when

one of the concepts described in this document was used for implementation of

the configuration.

WAGO Kontakttechnik GmbH & Co. KG is not liable for any actual

implementation of the concepts.

Table of Contents

Table of Contents ................................................................................................... 8

1 Description .................................................................................................. 10

1.1 MTConnect Standard .............................................................................. 10

1.1.1 Adapter ............................................................................................... 10

1.1.2 Agent .................................................................................................. 11

1.1.3 Applications ........................................................................................ 11

1.2 WAGO’s digitalTAP

Solution ............................................................ 11

1.3 WAGO digitalTAP

Specifications ...................................................... 12

2 Devices Supported ...................................................................................... 12

2.1 Devices .................................................................................................... 12

2.2 Supported Modules ................................................................................. 13

2.3 Supported Controller ............................................................................... 14

2.4 Safety Advice (Precautions) .................................................................... 15

2.5 Selecting Input Modules ......................................................................... 16

3 Setup ............................................................................................................ 18

3.1 System Start Up ....................................................................................... 18

3.1.1 First time software installation ........................................................... 18

3.1.2 Controller Configuration .................................................................... 19

3.1.3 Change Password................................................................................ 21

3.1.4 IP Address Configuration ................................................................... 22

3.1.5 Clock Settings ..................................................................................... 23

3.1.6 Time Server ........................................................................................ 24

3.1.7 Additional Security – Built-In Firewall .............................................. 25

3.1.8 digitalTAP

Backup / Restore .......................................................... 26

4 digitalTAP

Device Setup ....................................................................... 28

5 Log In .......................................................................................................... 28

5.1 Home Screen ........................................................................................... 28

5.1.1 Application Password ......................................................................... 29

6 Settings ........................................................................................................ 30

6.1 Device Name ........................................................................................... 30

6.2 Device ID ................................................................................................ 30

6.3 Agent Port ............................................................................................... 31

6.4 Adapter Port ............................................................................................ 31

6.5 Buffer Size .............................................................................................. 31

6.5.1 Configure Buffer Size......................................................................... 31

6.6 PONG Response Time ........................................................................... 31

6.7 Setting UTC vs. Local Time ................................................................... 31

6.7.1 Reporting Configuration ..................................................................... 32

6.8 Standard Item Names .............................................................................. 32

6.9 Set Defaults ............................................................................................. 32

7 Event and Sample Set Up .......................................................................... 33

7.1 Configuration Main Screen ..................................................................... 33

7.2 Event and Sample Configuration ............................................................ 34

7.3 Module Numbering ................................................................................. 35

7.4 Data Item Configuration ......................................................................... 37

7.5 Condition Configuration ......................................................................... 39

8 Logical Event Configuration ..................................................................... 41

8.1 Configuring a Custom Event ................................................................... 41

9 Device Hub Configuration ........................................................................ 43

9.1 Configuring 3 Phase Power Measurement Module ................................ 43

9.2 Configuring 750-404/000-005 Counter Module ..................................... 45

9.3 Configuring 750-430 as a Counter Module ............................................ 47

9.4 Configuring 750-430 as BCD Multistate Input ....................................... 49

9.5 Configuring 750-430 as Input Timer ...................................................... 51

9.6 Vibration Monitoring Module ................................................................. 52

9.6.1 Vibration Module Configuration ........................................................ 52

9.6.2 Vibration Module Device Hub Configuration .................................... 54

9.7 HAAS Serial ............................................................................................ 55

9.7.1 HAAS Serial Interface Wiring ........................................................... 55

9.7.2 Device Hub Configuration ................................................................. 56

9.8 750-471 Analog Input ............................................................................. 58

9.9 Operator Input ......................................................................................... 59

9.10 750-652 Barcode Scanner ....................................................................... 61

10 User Management ...................................................................................... 62

11 Heartbeat .................................................................................................... 63

12 MTConnect Agent ...................................................................................... 64

12.1 MTConnect Requests .............................................................................. 64

12.1.1 Probe .................................................................................................. 65

12.2 Current ..................................................................................................... 66

13 MTConnect Adapter .................................................................................. 70

List of Tables ........................................................................................................ 72

List of Figures ...................................................................................................... 73

1 Description

In order for manufactures to increase the productivity and efficiency of their plant

floor, operations and maintenance managers alike need to have a real time view

of their equipment. Using analytical software, plant floor leaders can track and

visualize the current processes on their factory floor, and use this data to help

them optimize their procedures.

Collecting real time data from existing equipment on the plant floor can be

challenging. Existing equipment that was installed years ago may not have been

designed to provide status information to a higher level system. And

manufactures use disparate types of equipment to complete the task at hand. So

how can manufactures capture vital data from their mature machines so they can

have a competitive edge in the market?

WAGO offers a cost effective solution to bridge machine data from existing

equipment to higher level analytical software applications. The digitalTAPTM

from WAGO taps into your machine’s information and transforms it into digital

signals for use by analytical and data logging applications. This solution provides

real time equipment data in a standardized format for any type of machine. The

information is formatted using common standard open technologies based on xml

and HTTP. Users can wire signals from their existing equipment, such as stack

lights, motor starter auxiliaries and speed sensors to inputs on the WAGO

controller or read Modbus registers from remote devices. These signals are then

compiled into a standardized format and translated to a higher level software

application.

There is no programming required for this solution. The user only needs to use

their PC’s web browser to configure the inputs they have wired. Each input can

be individually assigned a unique name with its own parameters including units

and scaling range. These configuration parameters are automatically stored in the

WAGO controller and are ready for use.

Leveraging the open and royalty-free MTCONNECT® protocol, machine

information is formatted into a standardized table and uses proven internet

protocols for data transport.

1.1 MTConnect Standard

The MTCONNECT® standard defines three key components:

1. Adapter

2. Agent

3. Application

1.1.1 Adapter

The purpose of the adapter is to collect the machine data, normalize it and transfer

it to the Agent. The Adapter is a software application that bridges signals from

plant floor equipment with the MTConnect

Agent. The adapter is used to

normalize the machine data, by putting it into a version of the Simple Hierarchical

Data Representation (SHDR) format. The SHDR protocol is flat, fast and low

latency and human readable. The data is delimited by pipes (|) and uses an ISO

8601 date time format.

1.1.2 Agent

The Agent is the bridge between the adapter and applications. The Agent buffers

the data from the Adapter and serves the data to an application client when

requested. The heart of the Agent is the MTConnect XML schema or data

dictionary that structured the machine data in standardized format.

1.1.3 Applications

Application or client software collects data from the Agent. The application

requests information directly from the Agent and uses the standardized formatted

information for its own use. An example of an application is a software

application that is used to monitor the efficiently of a machine and provides users

with visualization tools like graphs and time lines of the equipment’s functions.

1.2 WAGO’s digitalTAP

Solution

WAGO has imbedded the MTConnect Adapter and Agent into a PFC100

application controller. The digitalTAP

application is not part of the WAGO

controller.

The digitalTAP application can be downloaded from WAGO’s website and easily

installed on the controller.

Upon power up, the WAGO controller scans the input modules on the node.

These inputs can then be configured for your specific application. You only need

to use your PC’s web browser to configure the system. No special software is

needed.

This document provides step by step instructions for setting up your WAGO

digitalTAP

data bridge.

1.3 WAGO digitalTAP

Specifications

The digitalTAP

solution is to be used with WAGO’s PFC100 controller with

part number 750-8101/000-010 and the digitalTAP application that can be

downloaded for free on WAGO’s web site. (750-8101/000-010 or

www.wago.us/mtconnect)

The WAGO digitalTAP

supports any of the modules listed in section 2.1. It is

possible to use these input modules in any combination. The application solution

supports up to 15 input modules per node. At the end of each node, a 750-600 is

required

2 Devices Supported

2.1 Devices

Provider

Quantity

Description

Order number

WAGO

Application Controller PFC100

750-8101/000-010

WAGO

Maxumim of 15 input or output

modules

See Table 3

WAGO

End Module

750-60

WAGO

digitalTAPTM Application

Free Download

from WAGO.com

2.2 Supported Modules

Table 3 lists the WAGO input modules that can be used with the digitalTAP

solution. These inputs modules include digital, analog, RTD, thermocouple and

power measurement modules.

Table 3: Supported modules

Designation

Item No.

2 Up Counters 24VDC 16 Bit

750-404/000-005

4 channel digital input modules

750-43x

8 channel digital input module

750-43x

16 channel digital input module

750-14xx

4 channel RTD module

750-450

8 channel RTD module

750-451

2 channel analogue input module 0-20mA

750-452

4 channel analogue input module 0-20mA

750-455

8 channel thermocouple

750-458

2 channel analog input module 4-20mA

750-466

2 channel analog input module 0-10V

750-467

2 channel thermocouple

750-469/003-000

4 channel configurable analog input

750-471

3 phase power measurement module

750-494

8 channel analog input module 0-20mA

750-496

8 channel analog input module 0-10V

750-497

8 channel digital output module

750-530

2 channel vibration measurement (RMS)

750-645

Serial Input module

750-652

Requires WAGO-I/O-CHECK software for configuration

2.3 Supported Controller

The digitalTAP

solution is to be used with WAGO PFC100 controller with part

number 750-8101/000-010.

Table 4: Hardware components

Designation

Item No.

PFC 8101 controller

750-8101/000-010

max.15 input modules (table 3)

End module

750-600

digitalTAP

Application

Free download

Note the downloaded application must be unzipped on a microSD card for

installation on the PFC8101/000-010 controller.

Note

Supported I/O-Modules

You can only use the modules listed in table 3. The maximum limit of

modules on the node is 15 modules plus the end module. A maximum of 4

750-494 power measurement modules can be used.

2.4 Safety Advice (Precautions)

For installing and operating purpose of the relevant device to your system the

following safety precautions shall be observed.

Do not work on devices while energized

All power sources to the device shall be switched off prior to performing any

installation, repair or maintenance work.

Install the device only in appropriate housing, cabinets or in electrical

operation rooms!

The WAGO-I/O-SYSTEM 750 and its components are an open system. As such,

install the system and its components exclusively in appropriate housings,

cabinets or in electrical operation rooms. Allow access to such equipment and

fixtures to authorized, qualified staff only by means of specific keys or tools

Replace defective or damaged devices!

Replace defective or damaged device/module (e.g., in the event of deformed

contacts), since the long-term functionality of device/module involved can no

longer be ensured.

Protect the components against materials having seeping and insulating

properties!

The components are not resistant to materials having seeping and insulating

properties such as: aerosols, silicones and triglycerides (found in some hand

creams). If you cannot exclude that such materials will appear in the component

environment, then install the components in an enclosure being resistant to the

above-mentioned materials. Clean tools and materials are imperative for handling

devices/modules

Clean only with permitted materials!

Clean soiled contacts using oil-free compressed air or with ethyl

alcohol and leather cloths.

Do not use any contact spray!

Do not use any contact spray. The spray may impair contact area functionality in

connection with contamination

Do not reverse the polarity of connection lines!

Avoid reverse polarity of data and power supply lines, as this may damage the

devices involved.

Avoid electrostatic discharge!

The devices are equipped with electronic components that may be destroyed by

electrostatic discharge when touched. Please observe the safety precautions

against electrostatic discharge per DIN EN 61340-5-1/-3. When handling the

devices, please ensure that environmental factors (personnel, work space and

packaging) are properly grounded.

2.5 Selecting Input Modules

The first step is to decide what data points you wish to monitor from your plant

floor machine. You must consider what information will best help you meet your

goals for plant floor monitoring.

Next you need to determine if the data points already exist on your equipment, or

if you will need to add additional sensors. Data points may include stack lights,

motor starter auxiliary contacts, pressure sensors and more.

Take care not to affect existing equipment!

When wiring to existing equipment, be sure that the additional wiring will not

affect the function of your equipment. Use of optic isolators and signal repeaters

may be required.

Once you have completed your list of data points and related signal types, you can

select the appropriate input modules for your application. See section 2.1 for

allowable input modules for the WAGO digitalTAP

application.

3 Setup

3.1 System Start Up

Once you have assembled your node with a WAGO PFC100 (750-8101/000-010)

and associated input modules you are ready to configure your system.

3.1.1 First time software installation

Download the digitalTAP application from the WAGO website. User you

browser to connect to: 750-8101/000-010 or www.wago.us/mtconnect

Download the zip file and store it on your hard drive. Unzip the files to a

microSD card. The files must be in the root directory of the microSD card.

Note

Only use recommended memory cards!

Use only the SD memory card available from WAGO (item No. 758-

879/000-001) as it is specified for industrial applications subject to harsh

environmental conditions and for use in the controller.

Compatibility with other commercially available storage media cannot be

guaranteed.

With the controller’s power off, and the selector switch on the front of the

controller in the STOP position, insert the microSD card into the controller.

Apply 24VDC power to the controller. The controller will automatically load the

application into its file system. This process will take a few minutes. The

controller’s status LED will initially be all off. The top LED will turn to orange

and then to green. This process will progress for all 6 LEDs on the front of the

controller. Once all the LEDs on the controller are green, remove the 24VDC

power from the controller. Remove the microSD card, and place the mode switch

into RUN. Re-apply power to the controller.

3.1.2 Controller Configuration

You can use the PFC100’s Web Based Management (WBM) system to configure

the controller to your system requirements. Open your favorite web browser on

your PC and type in the controller’s default IP address of 192.168.1.17. You

should see the following web page.

Figure 1: WAGO digitalTAP

Application Home Screen

Next edit the UL to https://192.168.1.17/wbm. You should see the Web-Based

management screen of the PFC100 controller.

Figure 2: PFC100 Web Based Management

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WAGO Manual digitalTAP™ Application With MTConnect User manual

WAGO Manual digitalTAP™ Application With MTConnect User manual

WAGO Manual digitalTAP™ Application With MTConnect User manual

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