Krone BA Transportwagen SWW X-Disc Operating instructions

Original operating instructions

Transportation trailer

SWW XDisc

(from serial no.: 1090367)

Order no.: 150 000 102 08 en

Status: 05.12.2022

Table of Contents

2

CV0

EC Declaration of Conformity

We

KRONE Agriculture SE

Heinrich-Krone-Str. 10, 48480 Spelle, Germany

hereby declare as manufacturer of the product named below, on our sole responsibility,

that the

Machine: Transport wagon

Type: SWW XDisc

to which this declaration refers is in compliance with the following relevant provisions of:

• EC Directive 2006/42/EC (Machinery)

The signing Managing Director is authorised to compile the technical documents.

Spelle, August 04, 2021

Jan Horstmann

(Managing Director, Design & Development)

Year of manufacture:

Machine no.:

Table of Contents

3

1 Table of Contents

1 Table of Contents ................................................................................................................................... 3

2 To this Document ................................................................................................................................... 6

2.1 Validity ................................................................................................................................................ 6

2.2 Re-Ordering ........................................................................................................................................ 6

2.3 Further applicable documents ............................................................................................................ 6

2.4 Target group of this document ........................................................................................................... 6

2.5 How to use this document .................................................................................................................. 7

2.5.1 Directories and References ........................................................................................................ 7

2.5.2 Direction Information ................................................................................................................... 7

2.5.3 Figures ........................................................................................................................................ 7

2.5.4 Scope of Document ..................................................................................................................... 8

2.5.5 Means of representation ............................................................................................................. 8

2.5.6 Conversion table ....................................................................................................................... 11

3 Safety ..................................................................................................................................................... 12

3.1 Purpose of Use ................................................................................................................................. 12

3.2 Intended use ..................................................................................................................................... 12

3.3 Reasonably foreseeable misuse ...................................................................................................... 12

3.4 Service life of the machine ............................................................................................................... 12

3.5 Basic safety instructions ................................................................................................................... 13

3.5.1 Importance of the operating instructions ................................................................................... 13

3.5.2 Personnel qualification .............................................................................................................. 13

3.5.3 Personnel qualification of the technicians ................................................................................. 14

3.5.4 Children in danger ..................................................................................................................... 14

3.5.5 Connecting front attachments or trailers ................................................................................... 14

3.5.6 Structural changes to the machine ........................................................................................... 15

3.5.7 Additional equipment and spare parts ...................................................................................... 15

3.5.8 Workstations on the Machine .................................................................................................... 15

3.5.9 Operational safety: Technically perfect condition ..................................................................... 15

3.5.10 Danger zones ............................................................................................................................ 17

3.5.11 Keeping safety devices functional ............................................................................................. 18

3.5.12 Personal Protective Equipment ................................................................................................. 19

3.5.13 Safety sign on the machine ....................................................................................................... 19

3.5.14 Traffic safety .............................................................................................................................. 20

3.5.15 Parking the machine safely ....................................................................................................... 21

3.5.16 Consumables ............................................................................................................................ 22

3.5.17 Dangers associated with the operational environment ............................................................. 22

3.5.18 Dangers associated with certain activities: Work on the machine ............................................ 23

3.5.19 Dangers associated with certain activities: Working on wheels and tyres ................................ 24

3.5.20 Behaviour in hazardous situations and when accidents occur ................................................. 24

3.6 Safety routines ................................................................................................................................. 25

3.6.1 Shutting down and safeguarding the machine .......................................................................... 25

3.6.2 Supporting lifted machine and machine parts securely ............................................................ 25

3.7 Location of the safety signs on the machine .................................................................................... 26

3.8 Location and meaning of the information signs on the machine ...................................................... 28

3.8.1 Ordering additional warning signs and information signs ......................................................... 30

3.8.2 Attaching the safety signs and information signs ...................................................................... 30

3.8.3 Contact ...................................................................................................................................... 30

Table of Contents

4

3.9 Safety Equipment ............................................................................................................................. 31

3.9.1 Parking Brake ............................................................................................................................ 31

3.9.2 Wheel chocks ............................................................................................................................ 32

4 Machine Description ............................................................................................................................ 33

4.1 Machine overview ............................................................................................................................. 33

4.2 Identification Plate ............................................................................................................................ 35

4.2.1 Contact ...................................................................................................................................... 36

5 Technical data ....................................................................................................................................... 37

5.1 Consumables ................................................................................................................................... 37

5.1.1 Lubricating grease ..................................................................................................................... 37

6 Commissioning ..................................................................................................................................... 38

6.1 Checks before starting up the machine for the first time .................................................................. 38

6.2 Adjusting the drawbar height ............................................................................................................ 39

6.3 Adjusting the skid holders ................................................................................................................ 40

7 Start-up .................................................................................................................................................. 41

7.1 Attaching to the Towing Vehicle ....................................................................................................... 42

7.1.1 Connecting the Trailer Hitch to the Towing Vehicle Hitch ......................................................... 42

7.2 Electrical Connection........................................................................................................................ 43

8 Driving and Transport .......................................................................................................................... 44

8.1 Preparing the machine for road travel .............................................................................................. 44

8.2 Switching off the machine ................................................................................................................ 45

8.3 Lashing the machine ........................................................................................................................ 46

8.4 Lifting the machine ........................................................................................................................... 47

9 Operation ............................................................................................................................................... 48

9.1 Using the Machine for Work ............................................................................................................. 48

9.2 Loading process ............................................................................................................................... 48

9.2.1 Unloading process .................................................................................................................... 54

9.3 Parking ............................................................................................................................................. 60

10 Settings ................................................................................................................................................. 61

10.1 Adjusting the Transfer Mechanism and Overrun Device ................................................................. 61

10.2 Adjusting the Skid Holder ................................................................................................................. 62

11 Maintenance .......................................................................................................................................... 64

11.1 Special Safety Instructions ............................................................................................................... 65

11.2 Spare Parts ...................................................................................................................................... 65

11.3 Tightening torques ............................................................................................................................ 66

11.3.1 Metric Thread Screws with Control Thread............................................................................... 66

11.3.2 Metric Thread Screws with Fine Thread ................................................................................... 67

11.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 67

11.4 Wheels and tyres .............................................................................................................................. 68

11.4.1 Checking and servicing tyres .................................................................................................... 68

11.4.2 Tyre Pressure ............................................................................................................................ 68

11.5 Towing eyes on the drawbar ............................................................................................................ 69

11.6 Lubrication Chart .............................................................................................................................. 70

11.7 Brake system .................................................................................................................................... 72

11.7.1 General Information .................................................................................................................. 72

11.7.2 Changing the Grease in the Wheel Hub Bearing ...................................................................... 74

11.7.3 Checking Wheel Nuts for Proper Seating ................................................................................. 75

Table of Contents

5

11.7.4 Wheel hub bearing play ............................................................................................................ 76

11.7.4.1 Check ................................................................................................................................. 76

11.7.4.2 Adjustment ......................................................................................................................... 76

11.7.5 Brake Lining Inspection ............................................................................................................. 77

11.7.6 Adjusting the Expanding Lever Brake and Wheel Brake S 3006-7 RAZG (BPW) ................... 78

11.8 AUTOMATIC REVERSE System 2000 ............................................................................................ 79

11.8.1 General Information .................................................................................................................. 79

11.8.1.1 AUTOMATIC REVERSE Function ..................................................................................... 79

11.8.2 Operation and Handling ............................................................................................................ 80

11.8.3 Default Setting of Wheel Brake ................................................................................................. 81

12 Malfunction, cause and remedy .......................................................................................................... 84

13 Placing in Storage ................................................................................................................................ 85

13.1 Special Safety Instructions ............................................................................................................... 85

13.2 At the End of the Harvest Season .................................................................................................... 86

13.3 Before the Start of the New Season ................................................................................................. 87

13.4 Special Safety Instructions ............................................................................................................... 87

14 Disposal of the machine ...................................................................................................................... 88

14.1 Disposal of the machine ................................................................................................................... 88

15 Index ...................................................................................................................................................... 89

To this Document

6

2 To this Document

2.1 Validity

These operating instructions are valid for the transport wagon SWW XDisc.

2.2 Re-Ordering

You can request a replacement document if this document became completely or partly

unusable, or if you need it in a different language. Please specify the document number shown

on the cover page in your order. Contact data can be found in the chapter “Contact persons”.

The document can additionally be downloaded via KRONE MEDIA https://media.mykrone.green

.

2.3 Further applicable documents

To ensure that the machine is used safely and as intended, observe the following further

applicable documents:

– Operating instructions of forage harvester, KRONE

– Operating instructions, KRONE

2.4 Target group of this document

This document aims at the operators of the machine fulfilling the minimum requirements of

personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.

To this Document

7

2.5 How to use this document

2.5.1 Directories and References

Table of contents/headers:

The table of contents as well as the headers in this instruction are used for quick navigation in

the chapters.

Index directory:

In the index directory, you can find information on the desired subject via catchwords which are

in alphabetical order. The index directory can be found on the last page of this instruction.

Cross references:

Cross references to another place in the operating instructions or to another document are in

the text and specify the chapter and subchapter or section. The designation of subchapters or

sections is presented in quotation marks.

Example:

Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening

Torques”.

The subchapter or the section can be found via an entry in the table of contents and in the index

directory.

2.5.2 Direction Information

Direction information in this document such as front, rear, right and left always applies in the

direction of travel.

2.5.3 Figures

The figures in this document do not always represent the exact machine type. The information

which refers to the figure always corresponds to the machine type of this document.

To this Document

8

2.5.4 Scope of Document

In addition to standard equipment, accessories kits and versions of the machine are described

in this document. Your machine may deviate from this document.

2.5.5 Means of representation

Icons in the text

In this document, the following means of representation are used:

Action step

A bullet point (•) designates an action step you have to perform, as for example:

• Set the left outside mirror.

Sequence of actions

Several bullet points (•) located in front of a sequence of action steps identify a sequence of

actions to be performed step by step, as for example:

• Loosen counter nut.

• Set the screw.

• Tighten counter nut.

List

Dashes (-) identify lists such as, for example:

– Brakes

– Steering

– Lighting

To this Document

9

Symbols in figures

To visualize parts and actions steps, the following icons are used:

Icon

Explanation

1

Reference sign for part

I

Position of a part (e.g. move from pos. I to pos. II)

X

Dimensions (e.g. B = width, H = height, L = length)

Action step: Tighten screws with torque key with specified tightening torque

Direction of motion

Direction of travel

opened

closed

enlargement of display detail

Framings, dimension line, dimension line limitation, reference line for visible parts

or visible mounting material

Framings, dimension line, dimension line limitation, reference line for covered

parts or covered mounting material

Laying routes

LH

Left-hand machine side

RH

Right-hand machine side

To this Document

10

Warning signs

Warning

WARNING! - Type and source of hazard!

Effect: Injuries, serious material damage.

• Measures for hazard prevention.

Caution

CAUTION! - Type and source of hazard!

Effect: Damage to property.

• Measures for risk prevention.

Notes with information and recommendations

Note

Effect: Economic benefit of the machine.

• Measures to be performed.

To this Document

11

2.5.6 Conversion table

By means of the following table, metric units can be converted into US units.

Quantity

SI Units (Metric)

Factor

Inch-Pound Units

Unit Name

Abbreviation

Unit Name

Abbreviation

Area

hectare

ha

2.47105

acre

acres

Flow

liters per

minute

L/min

0.2642

US gallon per

minute

gpm

cubic meter

per hour

m³/h

4.4029

Force

newton

N

0.2248

pound-force

lbf

Length

millimeter

mm

0.03937

inch

in.

meter

m

3.2808

foot

ft.

Power

kilowatt

kW

1.3410

horsepower

hp

Pressure

kilopascal

kPa

0.1450

pound per

square inch

psi

megapascal

MPa

145.0377

bar (non-SI)

bar

14.5038

Torque

newton meter

Nm

0.7376

pound-foot or

foot-pound

ft∙lbf

8.8507

pound-inch or

inch-pound

in∙lbf

Temperature

degree

Celsius

°C

°Cx1.8+32

degree

Fahrenheit

°F

Velocity

meter per

minute

m/min

3.2808

foot per

minute

ft/min

meter per

second

m/s

3.2808

foot per

second

ft/s

kilometer per

hour

km/h

0.6215

miles per

hour

mph

Volume

liter

L

0.2642

US gallon

US gal.

milliliter

ml

0.0338

US ounce

US oz.

cubic

centimeter

cm³

0.0610

cubic inch

in³

Weight

kilogram

kg

2.2046

pound

lbs

Safety

12

3 Safety

3.1 Purpose of Use

The transport wagon SWW XDisc is exclusively designed for the transportation of KRONE direct

cut headers XDisc 6200 and XDisc 620.

Ver

3.2 Intended use

This machine is a transport wagon and is used to transport the KRONE XDisc.

3.3 Reasonably foreseeable misuse

Any use beyond the intended use, see chapter Safety, “Intended use”, is regarded as improper

use and is therefore misuse according to the Machinery Directive. The manufacturer is not liable

for damage resulting from this, the user alone bears the risk.

Such misuse is for example:

– Transportation of crops which are outside the intended use, refer to chapter Safety,

“Intended use”.

– Transportation of people

– Exceedance of the permissible technical gross weight

– Non-compliance with the safety signs on the machine and safety notices in the operating

instructions

– Performing fault clearance, setting, cleaning, repair and maintenance work contrary to the

information in the operating instructions

– Unauthorised modifications to the machine

– Attachment of unauthorised or unapproved additional equipment

– Use of spare parts which are not KRONE original spare parts

– Stationary operation of the machine

Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper

operation. For this reason, unauthorised modifications will release the manufacturer from any liability for

consequential damage.

3.4 Service life of the machine

– The service life of this machine strongly depends on proper use and maintenance as well as

the operating conditions.

– Permanent operational readiness as well as long service life of the machine can be

achieved by observing the instructions and notes of these operating instructions.

– After each season of use, the machine must be checked thoroughly for wear and other

damage.

– Damaged and worn parts must be replaced before placing the machine into service again.

– After the machine has been used for five years, carry out full technical inspection of the

machine. According to the results of this inspection, a decision concerning the possibility of

reuse of the machine should be taken.

Safety

13

3.5 Basic safety instructions

Non-compliance with the safety instructions and warnings

Non-compliance with the safety instructions and warnings may result in injuries and damage to

the environment and property.

3.5.1 Importance of the operating instructions

The operating instructions are an important document and a part of the machine. They are

aimed at the user and contain safety-relevant information.

Only the procedures indicated in the operating instructions are reliable. If the operating

instructions are not observed, people may be seriously injured or killed.

• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”

in the Safety chapter.

• Before working, also read and observe the respective sections in the operating instructions.

• Keep the operating instructions ready to hand for the user of the machine.

• Hand over the operating instructions to subsequent users.

3.5.2 Personnel qualification

If the machine is not used properly, people may be seriously injured or killed. To avoid

accidents, each person who works with the machine must satisfy the following minimum

requirements:

– He is physically capable of controlling the machine.

– He can work safely with the machine in accordance with these operating instructions.

– He understands the method of operation of the machine within the scope of his work and

can identify and avoid the dangers associated with the work.

– He has read the operating instructions and can implement the information in the operating

instructions accordingly.

– He is familiar with driving vehicles safely.

– For road travel he has adequate knowledge of the highway code and has the stipulated

driving licence.

Safety

14

3.5.3 Personnel qualification of the technicians

If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed

improperly on the machine, people may be seriously or fatally injured. To avoid accidents,

everyone who performs work according to these instructions must meet the following minimum

requirements:

• Qualified professional, with relevant training.

• Capable of assembling the (partially) disassembled machine according to the assembly

instructions provided by the manufacturer.

• Capable of extending, modifying or repairing the function of the machine according to the

relevant instructions provided by the manufacturer.

• Ability to perform the work safely according to these instructions.

• Understands the mode of operation of the work to be performed and the machine and is

able to identify and avoid the hazards associated with the work.

• Has read these instructions and is able to apply the information in these instructions

accordingly.

3.5.4 Children in danger

Children cannot assess danger and behave unpredictably.

As a result, children are especially at risk.

• Keep children away from the machine.

• Keep children away from consumables.

• Especially before starting up and moving the machine, ensure that there are no children in

the danger zone.

3.5.5 Connecting front attachments or trailers

If the machine is incorrectly connected to a forage harvester, there is a risk of causing serious

accidents.

• When connecting front attachments or trailers, follow all operating instructions:

– The operating instructions for the machine

– The operating instructions for the forage harvester

– The operating instructions for the universal shaft

• Follow the coupling instructions, see chapter Initial start-up, "Adjusting machine to forage

harvester" and chapter Start-up, "Attaching to the forage harvester".

• Note the modified driving behaviour of the combination.

Safety

15

3.5.6 Structural changes to the machine

Structural changes and enhancements may impair the functionality and operational safety of the

machine. Thus there is a risk of serious injuries or death.

Structural changes and enhancements are not permitted.

3.5.7 Additional equipment and spare parts

Additional equipment and spare parts which do not comply with the requirements of the

manufacturer may impair the operational safety of the machine and cause accidents.

• To ensure operational safety, use original parts or standard parts which correspond to the

requirements of the manufacturer.

3.5.8 Workstations on the Machine

Passengers

Passengers may be seriously injured by the machine or fall off the machine and get run over.

Ejected objects may strike and injure passengers.

• Never let people ride on the machine.

3.5.9 Operational safety: Technically perfect condition

Operation only when the machine has been started up correctly

If the machine is not started up correctly according to these operating instructions, the

operational safety of the machine is not ensured. As a result, accidents may occur and people

may be seriously injured or killed.

• Do not use the machine unless it has been started up correctly, see chapter Start-up.

Technically perfect condition of the machine

Improper maintenance and adjustment may affect the operational safety of the machine and

cause accidents. As a result, people may be seriously injured or killed.

• Perform all maintenance and adjustment work according to the chapters Maintenance and

Adjustment.

• Before performing any maintenance or adjustment work, shut down and safeguard the

machine, see chapter Safety "Shutting down and safeguarding the machine".

Safety

16

Danger resulting from damage to the machine

Damage to the machine may impair the operational safety of the machine and cause accidents.

As a result, people may be seriously injured or killed. The following parts of the machine are

particularly important for safety:

– Brakes

– Steering

– Safety devices

– Connecting devices

– Lighting

– Hydraulic system

– Tyres

– Universal shaft

If there are doubts about the operational safety of the machine, for example due to leaking

consumables, visible damage or an unexpected change to the driving behaviour:

• Shut down and safeguard the machine, see chapter Safety, "Shutting down and

safeguarding the machine".

• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten

slack screws.

• Determine the cause of damage according to these operating instructions, see chapter

Malfunctions – Cause and remedy.

• If possible, repair the damage according to these operating instructions.

• In the case of damage which may affect operational safety and cannot be repaired

according to these operating instructions: Have damage repaired by a qualified service

centre.

Technical limit values

If the technical limit values of the machine are not observed, the machine may be damaged. As

a result, accidents may occur and people may be seriously injured or killed. It is absolutely

necessary for safety to comply with the following technical limit values:

– Gross vehicle weight

– Maximum axle loads

– Maximum transport height

• Observe limit values, see chapter “Technical Data”.

Safety

17

3.5.10 Danger zones

When the machine is switched on, a danger zone may be created around this machine.

To avoid getting into the danger zone of the machine, maintain at least the safety distance.

If the safety distance is not followed, people may be seriously injured or killed.

• Do not switch on the drives and the engine until you are sure that no one has ignored the

safety distance.

• If people ignore the safety distance, switch off the drives.

• Stop the machine in the shunting operation and field mode.

The safety clearance is:

For a machine in shunting operation and

field mode

In front of the machine

3 m

Behind the machine

5 m

Laterally to the machine

3 m

For machine switched on without driving motion

In front of the machine

3 m

Behind the machine

5 m

Laterally to the machine

3 m

The safety distances named here are minimum distances according to the intended use. These

safety distances must be increased depending on operating conditions and environmental

conditions, when required.

• Before working in front of and behind the precision forage harvester and in the danger zone

of the transport wagon: Shut down and safeguard the machine, refer to chapter Safety,

“Shutting Down and Safeguarding the Machine”. This also applies to brief inspection work.

• Follow the information in all operating instructions concerned:

– The operating instructions of the precision forage harvester

– The operating instructions of transport wagon

Safety

18

Danger zone between precision forage harvester and transport wagon

People standing between the precision forage harvester and the transport wagon may be

seriously injured or killed if the precision forage harvester rolls away or due to negligence or

machine movements.

• Before working between the precision forage harvester and the transport wagon: Shut down

and safeguard the machine, see chapter Safety, “Shutting Down and Safeguarding the

Machine”. This also applies to brief inspection work.

3.5.11 Keeping safety devices functional

If safety devices are missing or damaged, people may be seriously injured or killed by moving

machine parts.

• Replace damaged safety devices.

• Remount dismounted safety devices and all other parts before start-up and move them to

protective position.

• If it is doubtful whether all safety devices have been correctly installed and are functional,

have a service centre check them.

Safety

19

3.5.12 Personal Protective Equipment

The wearing of personal protective equipment is an important safety measure. Missing or

unsuitable personal protective equipment increases health risks and injuries.

Personal protective equipment is for example:

– Suitable protective gloves

– Safety boots

– Tight-fitting protective clothing

– Hearing protection

– Protective goggles

• Specify and provide personal protective equipment for the particular job.

• Use only personal protective equipment which is in proper condition and offers effective

protection.

• Adjust personal protective equipment to the person, for example the size.

• Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a

hairnet.

Wear suitable clothing

Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of

it becoming caught on protruding parts. As a result, people may be seriously injured or killed.

• Wear tight-fitting clothing.

• Never wear rings, chains or other items of jewellery.

• Cover long hair with a hairnet.

• Wear sturdy shoes or protective work boots.

3.5.13 Safety sign on the machine

Safety labels on the machine warn of hazards at danger points and are an important component

of the machine's safety equipment. Missing safety labels increase the risk of serious and fatal

injuries.

• Clean dirty safety signs.

• Each time after cleaning, check to ensure that the safety signs are complete and legible.

• Immediately replace missing, damaged and unrecognisable safety signs.

• Attach the appropriate safety signs to spare parts.

For descriptions, explanations and order numbers of the safety signs, see the operating

instructions for the machine, chapter Safety, "Safety signs on the machine".

Safety

20

3.5.14 Traffic safety

Dangers in road traffic

If the machine exceeds the maximum dimensions and weights specified by national law and if it

is not lit properly, other road users could be endangered when driving on public roads.

• Before road travel, ensure that the maximum permitted dimensions, weights and axle loads,

supported loads and hitching loads which apply according to national law for driving on

public roads are not exceeded.

• Before road travel, switch on lighting and ensure the proper function.

Dangers when driving on road and field

The hitched transport wagon changes the handling characteristics of the forage harvester. The

handling characteristics also depend on the operating state and ground. If the driver of the

forage harvester does not consider changed handling characteristics, accidents may be caused.

• Follow procedures for driving on roads and in fields, refer to chapter “Driving and

Transport”.

Dangers if machine is not prepared properly for road travel

If the machine is not prepared properly for road travel, serious accidents may occur with traffic.

• Before driving on roads, prepare the machine for road travel, refer to chapter Driving and

Transport, “Preparations for Road Travel”.

Dangers when cornering with pulled trailer

When cornering, the trailer swivels out stronger than the self-propelled machine.

This may result in accidents.

• Consider the larger swivel range.

• Note persons, oncoming traffic and obstacles when performing a turn.

Dangers when operating the machine on slopes

The machine may tilt when it is used on slopes. As a result, accidents may occur and people

may be seriously injured or killed.

• Do not work and drive on a slope unless the ground of the slope is flat and the adhesion of

the tyres to the ground is ensured.

• Turn the machine at low speed. Turn in a large arc.

• Avoid driving across a slope because the centre of gravity of the machine will be changed

by loading weight and by executing machine functions.

• Avoid jerky steering movements on a slope.

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