Original operating instructions
Transportation trailer
SWW XDisc
(from serial no.: 1118513)
Order no.: 150 000 102 08 en-GB
Status: 06.12.2023
CV0
UKCA Declaration of Conformity
We
KRONE Agriculture SE
Heinrich-Krone-Str. 10, 48480 Spelle, Germany
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Transport wagon
Type: SWW XDisc
to which this declaration refers is in compliance with the following relevant provisions of:
The signing Managing Director is authorised to compile the technical documents.
Spelle, August 04, 2021
Jan Horstmann
(Managing Director, Design & Development)
Year of manufacture:
Machine no.:
• Supply of Machinery (Safety) Regulations 2008, 2008 No. 1597
Importer and authorised representative:
Krone UK Ltd.
Phoenix Avenue
Micklefield, Leeds LS25 4DY
Table of Contents
3
1 Table of Contents
1 Table of Contents ................................................................................................................................... 3
2 To this Document ................................................................................................................................... 6
2.1 Validity ................................................................................................................................................ 6
2.2 Re-Ordering ........................................................................................................................................ 6
2.3 Further applicable documents ............................................................................................................ 6
2.4 Target group of this document ........................................................................................................... 6
2.5 How to use this document .................................................................................................................. 7
2.5.1 Directories and References ........................................................................................................ 7
2.5.2 Direction Information ................................................................................................................... 7
2.5.3 Figures ........................................................................................................................................ 7
2.5.4 Scope of Document ..................................................................................................................... 8
2.5.5 Means of representation ............................................................................................................. 8
2.5.6 Conversion table ....................................................................................................................... 11
3 Safety ..................................................................................................................................................... 12
3.1 Purpose of Use ................................................................................................................................. 12
3.2 Intended use ..................................................................................................................................... 12
3.3 Reasonably foreseeable misuse ...................................................................................................... 12
3.4 Service life of the machine ............................................................................................................... 12
3.5 Basic safety instructions ................................................................................................................... 13
3.5.1 Importance of the operating instructions ................................................................................... 13
3.5.2 Personnel qualification .............................................................................................................. 13
3.5.3 Personnel qualification of the technicians ................................................................................. 14
3.5.4 Children in danger ..................................................................................................................... 14
3.5.5 Connecting front attachments or trailers ................................................................................... 14
3.5.6 Structural changes to the machine ........................................................................................... 15
3.5.7 Additional equipment and spare parts ...................................................................................... 15
3.5.8 Workstations on the Machine .................................................................................................... 15
3.5.9 Operational safety: Technically perfect condition ..................................................................... 15
3.5.10 Danger zones ............................................................................................................................ 17
3.5.11 Keeping safety devices functional ............................................................................................. 18
3.5.12 Personal Protective Equipment ................................................................................................. 19
3.5.13 Safety sign on the machine ....................................................................................................... 19
3.5.14 Traffic safety .............................................................................................................................. 20
3.5.15 Parking the machine safely ....................................................................................................... 21
3.5.16 Consumables ............................................................................................................................ 22
3.5.17 Dangers associated with the operational environment ............................................................. 22
3.5.18 Dangers associated with certain activities: Work on the machine ............................................ 23
3.5.19 Dangers associated with certain activities: Working on wheels and tyres ................................ 24
3.5.20 Behaviour in hazardous situations and when accidents occur ................................................. 24
3.6 Safety routines ................................................................................................................................. 25
3.6.1 Shutting down and safeguarding the machine .......................................................................... 25
3.6.2 Supporting lifted machine and machine parts securely ............................................................ 25
3.7 Location of the safety signs on the machine .................................................................................... 26
3.8 Location and meaning of the information signs on the machine ...................................................... 27
3.8.1 Ordering additional warning signs and information signs ......................................................... 29
3.8.2 Attaching the safety signs and information signs ...................................................................... 29
3.8.3 Contact ...................................................................................................................................... 29
Table of Contents
4
3.9 Safety Equipment ............................................................................................................................. 30
3.9.1 Parking Brake ............................................................................................................................ 30
3.9.2 Wheel chocks ............................................................................................................................ 31
4 Machine Description ............................................................................................................................ 32
4.1 Machine overview ............................................................................................................................. 32
4.2 Identification Plate ............................................................................................................................ 33
4.2.1 Contact ...................................................................................................................................... 34
5 Technical data ....................................................................................................................................... 35
5.1 Consumables ................................................................................................................................... 35
5.1.1 Lubricating grease ..................................................................................................................... 35
6 Commissioning ..................................................................................................................................... 36
6.1 Checks before starting up the machine for the first time .................................................................. 36
6.2 Adjusting the drawbar height ............................................................................................................ 37
6.3 Adjusting the skid holders ................................................................................................................ 38
7 Start-up .................................................................................................................................................. 39
7.1 Attaching to the Towing Vehicle ....................................................................................................... 40
7.1.1 Connecting the Trailer Hitch to the Towing Vehicle Hitch ......................................................... 40
7.2 Electrical Connection........................................................................................................................ 41
8 Driving and Transport .......................................................................................................................... 42
8.1 Preparing the machine for road travel .............................................................................................. 42
8.2 Switching off the machine ................................................................................................................ 43
8.3 Lashing the machine ........................................................................................................................ 44
8.4 Lifting the machine ........................................................................................................................... 45
9 Operation ............................................................................................................................................... 46
9.1 Using the Machine for Work ............................................................................................................. 46
9.2 Loading process ............................................................................................................................... 46
9.2.1 Unloading process .................................................................................................................... 52
9.3 Parking ............................................................................................................................................. 58
10 Settings ................................................................................................................................................. 59
10.1 Adjusting the Transfer Mechanism and Overrun Device ................................................................. 59
10.2 Adjusting the Skid Holder ................................................................................................................. 60
11 Maintenance .......................................................................................................................................... 62
11.1 Special Safety Instructions ............................................................................................................... 63
11.2 Spare Parts ...................................................................................................................................... 63
11.3 Tightening torques ............................................................................................................................ 64
11.3.1 Metric Thread Screws with Control Thread............................................................................... 64
11.3.2 Metric Thread Screws with Fine Thread ................................................................................... 65
11.3.3 Metric Thread Screws with Countersunk Head and Hexagonal Socket ................................... 65
11.4 Wheels and tyres .............................................................................................................................. 66
11.4.1 Checking and servicing tyres .................................................................................................... 66
11.4.2 Tyre Pressure ............................................................................................................................ 66
11.5 Towing eyes on the drawbar ............................................................................................................ 67
11.6 Lubrication Chart .............................................................................................................................. 68
11.7 Brake system .................................................................................................................................... 70
11.7.1 General Information .................................................................................................................. 70
11.7.2 Changing the Grease in the Wheel Hub Bearing ...................................................................... 72
11.7.3 Checking Wheel Nuts for Proper Seating ................................................................................. 73
Table of Contents
5
11.7.4 Wheel hub bearing play ............................................................................................................ 74
11.7.4.1 Check ................................................................................................................................. 74
11.7.4.2 Adjustment ......................................................................................................................... 74
11.7.5 Brake Lining Inspection ............................................................................................................. 75
11.7.6 Adjusting the Expanding Lever Brake and Wheel Brake S 3006-7 RAZG (BPW) ................... 76
11.8 AUTOMATIC REVERSE System 2000 ............................................................................................ 77
11.8.1 General Information .................................................................................................................. 77
11.8.1.1 AUTOMATIC REVERSE Function ..................................................................................... 77
11.8.2 Operation and Handling ............................................................................................................ 78
11.8.3 Default Setting of Wheel Brake ................................................................................................. 79
12 Malfunction, cause and remedy .......................................................................................................... 82
13 Placing in Storage ................................................................................................................................ 83
13.1 Special Safety Instructions ............................................................................................................... 83
13.2 At the End of the Harvest Season .................................................................................................... 84
13.3 Before the Start of the New Season ................................................................................................. 85
13.4 Special Safety Instructions ............................................................................................................... 85
14 Disposal of the machine ...................................................................................................................... 86
14.1 Disposal of the machine ................................................................................................................... 86
15 Index ..................................................................................................... Fehler! Textmarke nicht definiert.
To this Document
6
2 To this Document
2.1 Validity
These operating instructions are valid for the transport wagon SWW XDisc.
2.2 Re-Ordering
You can request a replacement document if this document became completely or partly
unusable, or if you need it in a different language. Please specify the document number shown
on the cover page in your order. Contact data can be found in the chapter “Contact persons”.
The document can also be downloaded online via KRONE MEDIA or via the Technical
Information Center (TIC).
KRONE Media
Technical Information Center (TIC)
2.3 Further applicable documents
To ensure that the machine is used safely and as intended, observe the following further
applicable documents:
– Operating instructions of forage harvester, KRONE
– Operating instructions, KRONE
2.4 Target group of this document
This document aims at the operators of the machine fulfilling the minimum requirements of
personnel qualification; refer to chapter entitled Safety “Personnel Qualification”.
To this Document
7
2.5 How to use this document
2.5.1 Directories and References
Table of contents/headers:
The table of contents as well as the headers in this instruction are used for quick navigation in
the chapters.
Index directory:
In the index directory, you can find information on the desired subject via catchwords which are
in alphabetical order. The index directory can be found on the last page of this instruction.
Cross references:
Cross references to another place in the operating instructions or to another document are in
the text and specify the chapter and subchapter or section. The designation of subchapters or
sections is presented in quotation marks.
Example:
Check that all screws on the machine are tight, refer to chapter Maintenance, “Tightening
Torques”.
The subchapter or the section can be found via an entry in the table of contents and in the index
directory.
2.5.2 Direction Information
Direction information in this document such as front, rear, right and left always applies in the
direction of travel.
2.5.3 Figures
The figures in this document do not always represent the exact machine type. The information
which refers to the figure always corresponds to the machine type of this document.
To this Document
8
2.5.4 Scope of Document
In addition to standard equipment, accessories kits and versions of the machine are described
in this document. Your machine may deviate from this document.
2.5.5 Means of representation
Icons in the text
In this document, the following means of representation are used:
Action step
A bullet point (•) designates an action step you have to perform, as for example:
• Set the left outside mirror.
Sequence of actions
Several bullet points (•) located in front of a sequence of action steps identify a sequence of
actions to be performed step by step, as for example:
• Loosen counter nut.
• Set the screw.
• Tighten counter nut.
List
Dashes (-) identify lists such as, for example:
– Brakes
– Steering
– Lighting
To this Document
9
Symbols in figures
To visualize parts and actions steps, the following icons are used:
Icon
Explanation
Reference sign for part
Position of a part (e.g. move from pos. I to pos. II)
Dimensions (e.g. B = width, H = height, L = length)
Action step: Tighten screws with torque key with specified tightening torque
Direction of motion
Direction of travel
opened
closed
enlargement of display detail
Framings, dimension line, dimension line limitation, reference line for visible parts
or visible mounting material
Framings, dimension line, dimension line limitation, reference line for covered
parts or covered mounting material
Laying routes
Left-hand machine side
Right-hand machine side
1
I
X
LH
RH
To this Document
10
Warning signs
Warning
WARNING! - Type and source of hazard!
Effect: Injuries, serious material damage.
• Measures for hazard prevention.
Caution
CAUTION! - Type and source of hazard!
Effect: Damage to property.
• Measures for risk prevention.
Notes with information and recommendations
Note
Note
Effect: Economic benefit of the machine.
• Measures to be performed.
To this Document
11
2.5.6 Conversion table
By means of the following table, metric units can be converted into US units.
Quantity
SI Units (Metric)
Factor
Inch-Pound Units
Unit Name
Abbreviation
Unit Name
Abbreviation
Area
hectare
ha
2.47105
acre
acres
Flow
liters per
minute
L/min
0.2642
US gallon per
minute
gpm
cubic meter
per hour
m³/h
4.4029
Force
newton
N
0.2248
pound-force
lbf
Length
millimeter
mm
0.03937
inch
in.
meter
m
3.2808
foot
ft.
Power
kilowatt
kW
1.3410
horsepower
hp
Pressure
kilopascal
kPa
0.1450
pound per
square inch
psi
megapascal
MPa
145.0377
bar (non-SI)
bar
14.5038
Torque
newton meter
Nm
0.7376
pound-foot or
foot-pound
ft∙lbf
8.8507
pound-inch or
inch-pound
in∙lbf
Temperature
degree
Celsius
°C
°Cx1.8+32
degree
Fahrenheit
°F
Velocity
meter per
minute
m/min
3.2808
foot per
minute
ft/min
meter per
second
m/s
3.2808
foot per
second
ft/s
kilometer per
hour
km/h
0.6215
miles per
hour
mph
Volume
liter
L
0.2642
US gallon
US gal.
milliliter
ml
0.0338
US ounce
US oz.
cubic
centimeter
cm³
0.0610
cubic inch
in³
Weight
kilogram
kg
2.2046
pound
lbs
Safety
12
3 Safety
3.1 Purpose of Use
The transport wagon SWW XDisc is exclusively designed for the transportation of KRONE direct
cut headers XDisc 6200 and XDisc 620.
Ver
3.2 Intended use
This machine is a transport wagon and is used to transport the KRONE XDisc.
3.3 Reasonably foreseeable misuse
Any use beyond the intended use, see chapter Safety, “Intended use”, is regarded as improper
use and is therefore misuse according to the Machinery Directive. The manufacturer is not liable
for damage resulting from this, the user alone bears the risk.
Such misuse is for example:
– Transportation of crops which are outside the intended use, refer to chapter Safety,
“Intended use”.
– Transportation of people
– Exceedance of the permissible technical gross weight
– Non-compliance with the safety signs on the machine and safety notices in the operating
instructions
– Performing fault clearance, setting, cleaning, repair and maintenance work contrary to the
information in the operating instructions
– Unauthorised modifications to the machine
– Attachment of unauthorised or unapproved additional equipment
– Use of spare parts which are not KRONE original spare parts
– Stationary operation of the machine
Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper
operation. For this reason, unauthorised modifications will release the manufacturer from any liability for
consequential damage.
3.4 Service life of the machine
– The service life of this machine strongly depends on proper use and maintenance as well as
the operating conditions.
– Permanent operational readiness as well as long service life of the machine can be
achieved by observing the instructions and notes of these operating instructions.
– After each season of use, the machine must be checked thoroughly for wear and other
damage.
– Damaged and worn parts must be replaced before placing the machine into service again.
– After the machine has been used for five years, carry out full technical inspection of the
machine. According to the results of this inspection, a decision concerning the possibility of
reuse of the machine should be taken.
Safety
13
3.5 Basic safety instructions
Non-compliance with the safety instructions and warnings
Non-compliance with the safety instructions and warnings may result in injuries and damage to
the environment and property.
3.5.1 Importance of the operating instructions
The operating instructions are an important document and a part of the machine. They are
aimed at the user and contain safety-relevant information.
Only the procedures indicated in the operating instructions are reliable. If the operating
instructions are not observed, people may be seriously injured or killed.
• Before using the machine for the first time, read and follow all the “Basic Safety Instructions”
in the Safety chapter.
• Before working, also read and observe the respective sections in the operating instructions.
• Keep the operating instructions ready to hand for the user of the machine.
• Hand over the operating instructions to subsequent users.
3.5.2 Personnel qualification
If the machine is not used properly, people may be seriously injured or killed. To avoid
accidents, each person who works with the machine must satisfy the following minimum
requirements:
– He is physically capable of controlling the machine.
– He can work safely with the machine in accordance with these operating instructions.
– He understands the method of operation of the machine within the scope of his work and
can identify and avoid the dangers associated with the work.
– He has read the operating instructions and can implement the information in the operating
instructions accordingly.
– He is familiar with driving vehicles safely.
– For road travel he has adequate knowledge of the highway code and has the stipulated
driving licence.
Safety
14
3.5.3 Personnel qualification of the technicians
If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed
improperly on the machine, people may be seriously or fatally injured. To avoid accidents,
everyone who performs work according to these instructions must meet the following minimum
requirements:
• Qualified professional, with relevant training.
• Capable of assembling the (partially) disassembled machine according to the assembly
instructions provided by the manufacturer.
• Capable of extending, modifying or repairing the function of the machine according to the
relevant instructions provided by the manufacturer.
• Ability to perform the work safely according to these instructions.
• Understands the mode of operation of the work to be performed and the machine and is
able to identify and avoid the hazards associated with the work.
• Has read these instructions and is able to apply the information in these instructions
accordingly.
3.5.4 Children in danger
Children cannot assess danger and behave unpredictably.
As a result, children are especially at risk.
• Keep children away from the machine.
• Keep children away from consumables.
• Especially before starting up and moving the machine, ensure that there are no children in
the danger zone.
3.5.5 Connecting front attachments or trailers
If the machine is incorrectly connected to a forage harvester, there is a risk of causing serious
accidents.
• When connecting front attachments or trailers, follow all operating instructions:
– The operating instructions for the machine
– The operating instructions for the forage harvester
– The operating instructions for the universal shaft
• Follow the coupling instructions, see chapter Initial start-up, "Adjusting machine to forage
harvester" and chapter Start-up, "Attaching to the forage harvester".
• Note the modified driving behaviour of the combination.
Safety
15
3.5.6 Structural changes to the machine
Structural changes and enhancements may impair the functionality and operational safety of the
machine. Thus there is a risk of serious injuries or death.
Structural changes and enhancements are not permitted.
3.5.7 Additional equipment and spare parts
Additional equipment and spare parts which do not comply with the requirements of the
manufacturer may impair the operational safety of the machine and cause accidents.
• To ensure operational safety, use original parts or standard parts which correspond to the
requirements of the manufacturer.
3.5.8 Workstations on the Machine
Passengers
Passengers may be seriously injured by the machine or fall off the machine and get run over.
Ejected objects may strike and injure passengers.
• Never let people ride on the machine.
3.5.9 Operational safety: Technically perfect condition
Operation only when the machine has been started up correctly
If the machine is not started up correctly according to these operating instructions, the
operational safety of the machine is not ensured. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not use the machine unless it has been started up correctly, see chapter Start-up.
Technically perfect condition of the machine
Improper maintenance and adjustment may affect the operational safety of the machine and
cause accidents. As a result, people may be seriously injured or killed.
• Perform all maintenance and adjustment work according to the chapters Maintenance and
Adjustment.
• Before performing any maintenance or adjustment work, shut down and safeguard the
machine, see chapter Safety "Shutting down and safeguarding the machine".
Safety
16
Danger resulting from damage to the machine
Damage to the machine may impair the operational safety of the machine and cause accidents.
As a result, people may be seriously injured or killed. The following parts of the machine are
particularly important for safety:
– Brakes
– Steering
– Safety devices
– Connecting devices
– Lighting
– Hydraulic system
– Tyres
– Universal shaft
If there are doubts about the operational safety of the machine, for example due to leaking
consumables, visible damage or an unexpected change to the driving behaviour:
• Shut down and safeguard the machine, see chapter Safety, "Shutting down and
safeguarding the machine".
• Immediately eliminate potential causes of damage, for example heavy soiling, or tighten
slack screws.
• Determine the cause of damage according to these operating instructions, see chapter
Malfunctions – Cause and remedy.
• If possible, repair the damage according to these operating instructions.
• In the case of damage which may affect operational safety and cannot be repaired
according to these operating instructions: Have damage repaired by a qualified service
centre.
Technical limit values
If the technical limit values of the machine are not observed, the machine may be damaged. As
a result, accidents may occur and people may be seriously injured or killed. It is absolutely
necessary for safety to comply with the following technical limit values:
– Gross vehicle weight
– Maximum axle loads
– Maximum transport height
• Observe limit values, see chapter “Technical Data”.
Safety
17
3.5.10 Danger zones
When the machine is switched on, a danger zone may be created around this machine.
To avoid getting into the danger zone of the machine, maintain at least the safety distance.
If the safety distance is not followed, people may be seriously injured or killed.
• Do not switch on the drives and the engine until you are sure that no one has ignored the
safety distance.
• If people ignore the safety distance, switch off the drives.
• Stop the machine in the shunting operation and field mode.
The safety clearance is:
For a machine in shunting operation and
field mode
In front of the machine
3 m
Behind the machine
5 m
Laterally to the machine
3 m
For machine switched on without driving motion
In front of the machine
3 m
Behind the machine
5 m
Laterally to the machine
3 m
The safety distances named here are minimum distances according to the intended use. These
safety distances must be increased depending on operating conditions and environmental
conditions, when required.
• Before working in front of and behind the precision forage harvester and in the danger zone
of the transport wagon: Shut down and safeguard the machine, refer to chapter Safety,
“Shutting Down and Safeguarding the Machine”. This also applies to brief inspection work.
• Follow the information in all operating instructions concerned:
– The operating instructions of the precision forage harvester
– The operating instructions of transport wagon
Safety
18
Danger zone between precision forage harvester and transport wagon
People standing between the precision forage harvester and the transport wagon may be
seriously injured or killed if the precision forage harvester rolls away or due to negligence or
machine movements.
• Before working between the precision forage harvester and the transport wagon: Shut down
and safeguard the machine, see chapter Safety, “Shutting Down and Safeguarding the
Machine”. This also applies to brief inspection work.
3.5.11 Keeping safety devices functional
If safety devices are missing or damaged, people may be seriously injured or killed by moving
machine parts.
• Replace damaged safety devices.
• Remount dismounted safety devices and all other parts before start-up and move them to
protective position.
• If it is doubtful whether all safety devices have been correctly installed and are functional,
have a service centre check them.
Safety
19
3.5.12 Personal Protective Equipment
The wearing of personal protective equipment is an important safety measure. Missing or
unsuitable personal protective equipment increases health risks and injuries.
Personal protective equipment is for example:
– Suitable protective gloves
– Safety boots
– Tight-fitting protective clothing
– Hearing protection
– Protective goggles
• Specify and provide personal protective equipment for the particular job.
• Use only personal protective equipment which is in proper condition and offers effective
protection.
• Adjust personal protective equipment to the person, for example the size.
• Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a
hairnet.
Wear suitable clothing
Loose clothing increases the risk of it becoming caught or wrapped around rotating parts and of
it becoming caught on protruding parts. As a result, people may be seriously injured or killed.
• Wear tight-fitting clothing.
• Never wear rings, chains or other items of jewellery.
• Cover long hair with a hairnet.
• Wear sturdy shoes or protective work boots.
3.5.13 Safety sign on the machine
Safety labels on the machine warn of hazards at danger points and are an important component
of the machine's safety equipment. Missing safety labels increase the risk of serious and fatal
injuries.
• Clean dirty safety signs.
• Each time after cleaning, check to ensure that the safety signs are complete and legible.
• Immediately replace missing, damaged and unrecognisable safety signs.
• Attach the appropriate safety signs to spare parts.
For descriptions, explanations and order numbers of the safety signs, see the operating
instructions for the machine, chapter Safety, "Safety signs on the machine".
Safety
20
3.5.14 Traffic safety
Dangers in road traffic
If the machine exceeds the maximum dimensions and weights specified by national law and if it
is not lit properly, other road users could be endangered when driving on public roads.
• Before road travel, ensure that the maximum permitted dimensions, weights and axle loads,
supported loads and hitching loads which apply according to national law for driving on
public roads are not exceeded.
• Before road travel, switch on lighting and ensure the proper function.
Dangers when driving on road and field
The hitched transport wagon changes the handling characteristics of the forage harvester. The
handling characteristics also depend on the operating state and ground. If the driver of the
forage harvester does not consider changed handling characteristics, accidents may be caused.
• Follow procedures for driving on roads and in fields, refer to chapter “Driving and
Transport”.
Dangers if machine is not prepared properly for road travel
If the machine is not prepared properly for road travel, serious accidents may occur with traffic.
• Before driving on roads, prepare the machine for road travel, refer to chapter Driving and
Transport, “Preparations for Road Travel”.
Dangers when cornering with pulled trailer
When cornering, the trailer swivels out stronger than the self-propelled machine.
This may result in accidents.
• Consider the larger swivel range.
• Note persons, oncoming traffic and obstacles when performing a turn.
Dangers when operating the machine on slopes
The machine may tilt when it is used on slopes. As a result, accidents may occur and people
may be seriously injured or killed.
• Do not work and drive on a slope unless the ground of the slope is flat and the adhesion of
the tyres to the ground is ensured.
• Turn the machine at low speed. Turn in a large arc.
• Avoid driving across a slope because the centre of gravity of the machine will be changed
by loading weight and by executing machine functions.
• Avoid jerky steering movements on a slope.
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