We move people.
Maintenance and Service
manual
Adaptive wheelchair
Models: 2.360 / 2.370
en
2
Contents
General 4
Foreword 4
Requirements concerning workshop personnel 4
Customer support 4
Information to maintenance and service work: 5
Term definitions 5
Overview 6
Model 2.360 6
Model 2.370 6
Vehicle identification 7
Safety information 8
Storage 8
Required tools and aids 9
Service work 9
Adaptation and adjustment jobs 9
Leg supports 10
Footboard 10
Adjusting the height of the footboard 10
Adjusting the angle of the footboard 10
Depth adjustment of the footboard 11
Changing the seat width 11
Footplates 12
Adjusting the height of the footplate 12
Arm support 13
Clothes guard 13
Adapting the clothes guard 13
Height adjustable arm supports 14
Height adjustment of the arm support 14
Aligning the arm support 14
Back support 15
Removing the back support upholstery 15
Placing the back support upholstery 15
Seat 16
Seat pad 16
Removing the seat strap 16
Assembly of seat strap/belt 16
Changing the seat width 17
3
Wheels 18
Changing the tyres 18
Steering wheels 18
Adjusting the angle of the steering head 19
Drive wheels 20
Handrims 20
Brakes 21
Adjusting the pressure brakes 21
Fine adjustment of the pressure brakes 21
Repositioning the pressure brakes 21
Adjusting the swing brakes 22
Adjusting the drum brakes 23
Support castors 24
Assembly position of the support castor 24
Correct support castors length 24
Height adjustment 24
Angle adjustment 24
Individual adjustment 25
Toe-in correction of the drive wheels 25
Seat height /Seat angle 25
Front seat height (FSH), model 2.360 26
Rear seat height (RSH), model 2.360 28
Front seat height (FSH), model 2.370 29
Rear seat height (RSH), model 2.370 31
Vario block 32
Axle position/balance point 32
Repositioning the vario block 32
Maintenance 33
Reinstallment 33
Checklist of the annual maintenance jobs 34
DIN norms and guidelines 36
Torque according to DIN for screwed connections 36
Notes 37
4
GENERAL
Foreword
This maintenance and service manual is intended
for the specialist dealer and describes all adapta-
tions and adjustments as well as the required ser-
vice, maintenance, repair and replacement jobs.
☞ This maintenance and service manual is sup-
plemented by the following documents:
– the model dependent operating manual,
(an operating manual is supplied with each ve-
hicle),
– the model dependent spare parts list,
(the required spare parts list can be obtained
through the specialist dealer access on our
website).
All required documents as well as additional infor-
mation to our products are located on our website
under:
< www.meyra.com >.
Requirements concerning workshop
personnel
Special knowledge is required to carry out the
maintenance and service work described in this
maintenance and service manual and may there-
fore only be carried out by educated qualified per-
sonnel.
☞ We therefore offer vehicle specific courses that
provide the specialised personnel with the re-
quired qualification.
!
Attention:
During all corresponding work there is always a
danger of jamming or skin abrasions!
.
Knowledge of this maintenance and service
manual as well as the supplementing docu-
ments (view chapter foreword) is mandatory
for the correct and safe execution of the work
required on the wheelchair.
The document, especially the chapter Safety
information on page 8, must therefore be
read carefully and observed by all persons, that
are assigned to work on the wheelchair.
Customer support
Technical questions will gladly be answered by
your national Meyra distribution partner.
5
Term definitions
Here you will find explanations to the term used in
this manual:
Information to maintenance and ser-
vice work:
☞ Every wheelchair should undergo inspection
once a year.
– The inspection increases the safety and ex-
tends the life span of the wheelchair.
☞ For highly strained wheelchairs for example in
case of:
– extreme strain,
– user still growing,
– users with changing disease patterns,
it is recommended to have the wheelchair
checked, maintained and if required adjusted
semi-annually.
– Only original spare parts are to be used for all
maintenance and service.
☞ All screwed connections, if not otherwise not-
ed, tightened according to table Torque accord-
ing to DIN for screwed connections on page 36.
☞ The checklist of the annual inspection (for
checking off) should be used for copying.
– Checklists that have been completed
should be stored and a copy handed out
to the customer!
6
OVERVIEW
Model 2.360
Model 2.370
7
VEHICLE IDENTIFICATION
For a definite vehicle identification in case you have
questions, or for spare parts orders, the following
data can be read off of the type plate:
☞ view sample-type plate [1]
1. The model description (in the field Type resp.
Typ)
2. The serial number (beside the field SN)
1
8
SAFETY INFORMATION
☞ Wear suitable clothing as well as if required
gloves and protective glasses.
– Danger of injuries caused by inappropriate
work clothes.
☞ Secure the product against unintentionally roll-
ing off, tilting over or falling down e. g. from
the workbench.
– Damages due to a not secured wheelchair.
☞ Clean/disinfect the product before inspection.
☞ Observe the care- and product specific inspec-
tion instruction included in the corresponding
operating manual.
– Damages due to neglected cleaning.
☞ Keep your workspace clean and only use clean
cloths.
– Damages caused by shavings and dirt par-
ticles.
☞ Use only suitable tools.
☞ View chapter Required tools and aids on
page 9.
– Damages caused by the use of incorrect
tools.
☞ Replace loose screwed connections with
thread safety with the respective nut or screw
and new thread safety.
☞ If new screws or nuts with thread safety
not be available, apply liquid thread safe-
ty compound with medium hardness e. g.
Loctite® 241 or Euro Lock A24.20.
– Damages caused by loose screwed con-
nections.
Storage
Dismantled parts are to be placed resp. stored safe-
ly and protected as well as sorted by commission.
9
REQUIRED TOOLS AND AIDS
For adjustments and maintenance we recommend the use
of high quality tools.
☞ High quality tools can prevent for example damages to
the surface of the frame as well as minor injuries to the
hand.
The tools required most frequently are:
– Socket wrench
– Open-end or ring spanner
– Hexagon socket spanner
– Phillips screwdriver
– Slot screw drivers
SERVICE WORK
Before beginning with the service work check the general
condition of the wheelchair.
ADAPTATION AND ADJUSTMENT
JOBS
The following chapters describe the fitting of the wheel-
chair to the changing individual demands of the user.
!
Attention:
Every new adaptation can change the driving behav-
iour.
10
LEG SUPPORTS
Footboard
Adjusting the height of the footboard
– for height adjustment, depending on model, remove
the screw (1) on both sides.
– Telescope the footplate evenly to the desired height
and then secure it with the screws (1) on both sides
(tightening torque 10_Nm).
☞ The maximum length is reached when a marker be-
comes visible on the tube.
Adjusting the angle of the footboard
– For adjustment of the footboard angle, swivel the foot-
board down and afterwards loosen the screw (2) on
both sides.
– Tilt the footboard, evenly on both sides, to the desired
angle and retighten the screw (2) on both sides.
2
1
1
2
11
Depth adjustment of the footboard
(only with model 2.360)
Depth adjustment of the footboard is carried out by repo-
sitioning the removable distancers (3) or by turning around
the asymmetrical footboard (6).
Repositioning the removable distancers
– Lift the footboard slightly on the side that can be folded
open.
– Reposition the desired amount of distancer pieces on
the side that can be folded open [4]).
– Pull/press the distancers that are to be repositioned on
the firm side of the footboard outward from the retain-
ing rod (5).
☞ Note:
In certain angle settings of the footboard it is possible
that a removal or placing of certain distancer pieces is
not possible. Then fold up the footboard.
– Reposition the footboard and insert the distancer piec-
es back again as far as possible to the retaining rod.
– Swivel the footboard down and hook it into place.
Turning around the footplate
– Remove the footboard screws (7).
– Turn the footboard horizontally by 180°.
– Mount the footboard screws (7).
Changing the seat width
In order to change the seat width, the following assembly
groups are to be replaced:
1. The back support
2. The footboard
3. The seat belt
4. The crossbrace
5. The horizontal push bar
5
4
3
3
6
7
12
FOOTPLATES
Adjusting the height of the footplate
1. Remove the screw (1) on both sides to adjust the height.
2. Telescope the footplates evenly to the desired height
and then secure it with the screws (1) on both sides
(tightening torque 10 Nm).
☞ The maximum length is reached when a marker be-
comes visible on the tube.
1
13
ARM SUPPORT
Clothes guard
The clothing guard [1] running parallel to the circumference
of the wheel has to be adjusted to the selected wheel po-
sition and size.
!
Attention:
The distance between the driving wheel and the
clothes guard should be as small as possible, approx.
1 cm. – Danger of jamming!
Adapting the clothes guard
After loosening the two screws (2)+(3) the clothes guard
can be slightly adjusted.
☞ Before changing the axle position of the drive wheel
in horizontal or vertical direction, remove the clothes
guard!
1. For this disassemble the screws (2)+(3).
2. Reposition the clothes guard.
3. Afterwards remount the screws (2)+(3).
1
2
3
14
Height adjustable arm supports
The arm support is height adjustable in 5 positions of 15 mm
each.
Height adjustment of the arm support
1. For height adjustment, loosen the screws (1) until the
arm support can be adjusted in height.
☞ Note:
Always adjust the arm support so far that the screw (2)
fits into one of the 5 possible hole positions.
2. After height adjustment of the arm support, retighten
the screws (1).
!
Attention:
After each height adjustment of the arm support check
it for secure hold.
– Danger of injury!
Aligning the arm support
3. Unscrew the screws (1) for horizontal alignment of the
arm support.
4. Align the arm support horizontally to your demand with
the help of a hex socket key through the eccentric (3).
2
1
+ 3
15
BACK SUPPORT
Removing the back support upholstery
For removal, first pull off the rear part of the back support
cushion and fold it over to the front [1]. Afterwards pull the
back support cushion off of the adjustable back support up-
holstery [2].
Placing the back support upholstery
To attach the back support upholstery [3], place it even with
the upper edge of the back support tubes in the middle of
the spanning strap (4) and attach it to the adjustable back
support strap with the velcro straps [1].
☞ For a soft upper edge you should leave a little space
between the upper spanning belt (4) and the folded
back support upholstery [5].
☞ Note:
When the user leans against the front cushion again,
pay attention that:
☞ The pressure of the back must be spread evenly
throughout the back cover.
☞ A complete hand should fit in between the cover and
back at the upper edge of the back cover.
☞ The head of the user must be held at balance by the
back cover.
4
1
2
3
5
16
SEAT
Seat pad
The seat cushion [1] is aligned according to the course of the
loop strap in the middle and in line with the front edge of
the seat strap.
Removing the seat strap
First take out the tube plugs to remove the seat strap, then
pull the seat strap out of the seat tubes [2].
Assembly of seat strap/belt
1. To mount the seat belt, slide the loops at the side with
inserted plastic rod into the guide groove of each seat
tube.
☞ Depending on the seat depth the difference between
seat belt and seat tube is evened out with distancer
pieces (B) resp. tube extensions (A)/(C).
2. Afterwards remount the tube plugs on each seat tube.
1
2
17
Changing the seat width
In order to change the seat width, the following assembly
groups are to be replaced:
1. The back support
2. The footboard
3. The seat belt
4. The crossbrace
5. The horizontal push bar
☞ Ensure that the screws (3) of the additional support
cross braces are mounted evenly on both sides in a
suitable position.
☞ When unfolded the seat belt should not be too tight
and only have a little lag.
– Short additional support cross brace = seat width from
32 - 38 cm
– Medium cross brace = seat width from 40 - 46 cm
– Long additional support cross brace = seat width from
48 - 52 cm
3
18
WHEELS
Changing the tyres
☞ Note:
Always change tyres in pairs. – Differently worn tyres
can impair the straight-on travel of the wheelchair.
!
Attention:
Ensure that the tyre cover is always removed and rein-
stalled with the appropriate tyre levers (bicycle acces-
sories).
Never use screw drivers or other pointed /sharp edged
objects as levers!
Steering wheels
To change or adjust the seat height the steering wheels can
be removed.
For this dismantle the respective steering wheel axle (1).
☞ Note:
Take note of the arrangement of all sleeves and washers
used.
1
19
Adjusting the angle of the steering head
The angle of the steering head should be set at 90° to the
driving surface for best driving characteristics.
Model 2.360
1. Before adjusting the steering head angle remove the
steering head cover (1).
2. For adjustment of the castor stem angle loosen the
attachment screw (2)+(3) and reposition the toothing
evenly.
☞ The castor stem can be adjusted from [12°] to [-12°].
2
3
12°
-12°
1
20
Model 2.370
1. Before adjusting the steering head angle remove the
steering head cover (1).
2. For adjustment of the castor stem angle loosen the at-
tachment screw (2)+(3) and reposition the steering fork
vertically to the ground.
☞ The castor stem angle is continuously adjustable.
Drive wheels
Handrims
The distance of the handrim can be adjusted from 15 mm to
25 mm to the drive wheel.
3. Depending on version the attachment screws for ad-
justment of the handrim distance (4) are to be loosened
or removed.
☞ For exchanging or replacing the handrims the corre-
sponding attachment screws (4) are to be removed.
4
3
2
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