Toro MMX-850E-S Mortar Mixer User manual

Brand: Toro

Model: MMX-850E-S Mortar Mixer

Type: User manual

FormNo.3396-409RevA

MMX-650E-SorMMX-850E-S

MortarMixer

ModelNo.60212—SerialNo.315000001andUp

ModelNo.60218—SerialNo.315000001andUp

ModelNo.60219—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3396-409*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto

chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong

material,grout,andothersmall-grainedcementproducts.A

vehicleequippedwithanappropriatepintlehitchorballhitch

cantowthemachine..

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Writethenumbersinthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

TheDOTtireinformationislocatedonthesideofeachtire.

Thisinformationgivesloadandspeedratings.Replacement

tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent

weights;refertoSpecications(page11)toensurethatthe

tiresonyourmachinemeetorexceedtheweightrequirements

ofyourmachine.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................7

1InstallingtheDumpHandle...................................7

2InstallingtheTowPole..........................................7

3InstallingtheSafetyChain......................................8

4AdjustingtheMixingPaddles..................................9

ProductOverview..........................................................9

Controls...............................................................10

Specications........................................................11

Operation....................................................................12

PreparingtoTowtheMachine..................................12

ExtendingtheAxle.................................................15

TowingtheMachine...............................................16

PreparingtoUsetheMachine...................................16

OpeningandClosingtheCowl.................................17

PoweringtheMachine.............................................17

StartingandStoppingtheMotor...............................19

ControllingthePaddles...........................................19

MixingtheMaterial.................................................19

UsingtheDrum.....................................................20

Maintenance.................................................................22

RecommendedMaintenanceSchedule(s)......................22

PremaintenanceProcedures........................................22

PreparingtheMachineforMaintenance.....................22

RemovingandInstallingtheDividerPlate..................22

Lubrication...............................................................23

LubricatingtheBearingsandSeals............................23

LubricatingtheMotorBearings................................24

LubricatingtheDriveChain.....................................24

BeltMaintenance......................................................25

ServicingtheBelts..................................................25

ReplacingtheBelts.................................................26

AligningthePulleys................................................28

DriveChainMaintenance............................................28

CheckingandAdjustingtheDriveChain....................28

PaddleMaintenance...................................................29

AdjustingthePaddles..............................................29

Cleaning...................................................................31

CleaningtheMachine..............................................31

Storage........................................................................32

StoringtheMachine................................................32

Troubleshooting...........................................................33

Schematics...................................................................34

Safety

Improperlyusingormaintainingthemachinecanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructionsandalwayspayattentiontothe

safetyalertsymbol

,whichmeans:

Caution

W ar ning

Danger

—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow

allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,

metal,andothermaterialscangeneratedust,mists,

andfumescontainingchemicals,suchassilica,

knowntocauseseriousorfatalinjuryorillness,

suchasrespiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource

wherepossible.Watershouldbeusedfordust

suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupationaland

tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe

eliminated,theoperatorandanybystanders

shouldweararespiratorapprovedbyOSHAfor

thematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand

theinformation,itistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations

beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure

thetowingvehicleismechanicallysoundandingood

operatingcondition.

•Turnoffthemotorbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron

themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,

chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly.

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill

improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot

attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones

whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom

materialsbeingmixedcanbeveryharmfultooperators

andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetireswhenusingthemachine.

•Whennotusingthemachine,chockthetiresorkeepit

attachedtothetowvehicle.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters

thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,

orservicethemachine.

•Nevermovethemachinewhilethemotorisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheON/OFFswitchisintheOFFposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor

vibration,stopthemotorandemptythedrum.Waitfor

allmovingpartstocometoacompletestopandcool.

Vibrationisgenerallyawarningoftrouble.Inspectfor

cloggingordamage.Cleanandrepairand/orreplace

damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor

running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty..

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

125–8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan55mph

/88km/h.

127–1652

1.Warning—readthe

Operator’sManual.

3.Entanglementhazardat

paddles—stopthemotor

andwaitforallmoving

partstostopbefore

servicingthemachine.

2.Handandarm

entanglementatthe

beltdrive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keephandsaway

frommovingparts;keep

allguardsandsafetiesin

place.

4.Shockhazard—makesure

themachineisgrounded

beforeoperation.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Dumphandle1

Bolt2

Nut2

Installthedumphandle.

Towpolekit(soldseparately)

1Installthetowpole.

Safetychain(soldwithoptionaltowpole

kit)

Connectinglink(soldwithoptionaltow

polekit)

Installthesafetychain.

Nopartsrequired

–

Adjustingthemixingpaddles.

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom

theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign

withtheboltholesinthedrum(Figure3).

Figure3

3.Insert1carriageboltintothesquareboltholeand

slidethecorrespondingholeofthedrumhandleover

it(Figure3).

4.Installanutontothebolt,andtightenit.

5.Repeatthepreviousstepsfortheremainingcarriage

bolt.

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

78.7cm(31inches)

1.Removetheboltandnutfromthetowpole(Figure4).

G019804

Figure4

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe

polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe

pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil

theyaretightagainsttheframetting(Figure4).

Note:Iftheself-lockingnyloninsertinthelocknut

wearswithuse,replacethenutwithanewGrade5or

Grade8locknut.

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain(soldwithoptionaltowpolekit)

Connectinglink(soldwithoptionaltowpolekit)

InstallingtheSafetyChain

Note:Thesafetychainispartoftheoptionaltowpolekit.

1.Formahookontheendofabendablepieceofrod

orstiffwire(notincluded),andinsertitthroughboth

keyholesinthefrontpostofthemachine(Figure5A).

g019883

Figure5

1.Keyhole

3.Safetychain

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire

(Figure5A).

3.Pulltherod,orwire,andthesafetychainthroughboth

keyholes(Figure5B).

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

InstallingtheConnectingLinks

Note:Theconnectinglinksarepartoftheoptionaltowpole

kit.

1.Aligntheconnectinglinktothelastlinkinoneendof

thesafetychain(Figure5D).

2.Inserttheconnectinglinkthroughthechainlinkuntil

theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink

intheotherendofthesafetychain.

AdjustingtheMixingPaddles

NoPartsRequired

Procedure

Ifthemixingpaddlesandwipersneedadjustment,adjustthe

paddlesandwipers;refertoAdjustingthePaddles(page29).

ProductOverview

Figure6

1.Rearcowl

7.Clutchlever13.Chute

2.Frontcowl8.Dumplatch14.Axle

3.Grate

9.Frontpost15.Wheel

assembly

4.Bagsplitter10.Towpole

16.Cowllatch

5.Dumphandle

11.Safety-chain

keyhole

6.Grateliftarm

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

motorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengagemotor

powertothepaddles.

G019875

Figure7

1.Clutchlever

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition(upright)

formixingoperationsandwhentransportingthemachine.

G019877

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedumpposition

andtorotatethedrumtothemixposition(upright).

Figure9

1.Dumphandle

VoltageBlock

Usethevoltageblocktosettheoperatingvoltageforthe

machine(Figure10).

Figure10

1.Voltageblock

MotorControls

Thefollowingmotorcontrolsarefoundonallmodels:

G022280

Figure11

1.Thermal-overload

protectorresetbutton

3.Powercord

2.ON/OFFswitch

MotorON/OFFSwitch

TheON/OFFswitch(Figure12)allowstheoperatorofthe

machinetostartandstopthemotor.Thisswitchislocatedon

thefrontofthemotor.Itismarked(ON)and(OFF).Rotate

theON/OFFswitchtotheONpositiontostartandrunthe

motor.RotatetheON/OFFswitchtotheOFFpositionto

stopthemotor.

g020669

Figure12

1.MotorON/OFFswitch

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model602126021860219

BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)

TotalVolume

0.20cubicm(7.1cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)

Length

(withouttowpole)

150cm(59inches)168cm(66inches)168cm(66inches)

Width

86cm(34inches)86cm(34inches)86cm(34inches)

Height

142cm(56inches)142cm(56inches)142cm(56inches)

Weight

250kg(550lb)275kg(605lb)275kg(605lb)

Axle

86to117cm(34to46inches)

extendable

86to117cm(34to46inches)

extendable

86to117cm(34to46inches)

extendable

Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric

Operation

Important:Beforeoperating,removeanydebrisfrom

themachine.Ensurethattheareaisclearofpeople.

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball

hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit,

ensurethattheelectricalconnectorofthetowvehicleis

compatiblewiththeelectricalconnectorofthemachine.The

machineusesastandard4-atplug.Ifyourtowvehiclehasa

differenttypeofplug,obtainanadapterfromanautomotive

partsstore.

1.Stopthemotor,unplugthemachine,andemptythe

drum.

2.Ifthedrumhasaccumulatedanywater,dumpthe

drum;refertoDumpingtheDrum(page20),steps1,

3,4,and5.

3.Usingthedumplever,positionthedrumsothatitisin

themixposition(upright)andlocked.

4.Closethecowlandsecurethecowllatches(Figure13).

G019741

Figure13

5.Extendtheaxle;refertoExtendingtheAxle(page15).

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

WARNING

Failuretomaintaincorrecttirepressuremayresult

intirefailureandlossofcontrol,resultingin

propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure

properination.Ifthetiresarenotinatedto

thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand

afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside

ofeachtire.Thisinformationgivesloadandspeed

ratings.Replacementtiresshouldhavethesame

orbetterratings.Formoreinformationgoto

http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhavedifferent

weights;refertoSpecications(page11)toensurethatthe

tiresonyourmachinemeetorexceedtheweightrequirements

ofyourmachine.

1.Visuallyinspectthetiresfordamageandwear(Figure

14andFigure15).

G020836

Figure14

1.Exampleoftirewearcausedbyunderination

Figure15

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair

pressure.ThefollowingTireAirPressuretableshows

theappropriateairpressureforthetiresasinstalledat

thefactory.

Important:Alwayschecktheinformation

ontheactualtiresforthecorrectairpressure

requirement.

Important:Themostcommoncauseoftire

troubleisunder-ination.Maintainfullair

pressure.

TireAirPressure

ModelTirepressure

68012

Max414kPa(60psi)

68018,68019

Max241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto108to

122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially

andaftertowing.

Note:Torquethelugnutsinthesequenceshownin

Figure16.

G021 107

Figure16

HitchingaMachinewithaStampedBall

Coupler

1.Applychassisgreasetothesocketofthecouplerand

theareaoftheclampthatcontactstheball.Oilthe

pivotpointsandslidingsurfacesofthecouplerwith

SAE30motoroil.

2.Openthecouplerlatch(Figure17).

G020359

Figure17

1.Bail

2.Safetypin

3.Positionthecouplerontopofthehitchball(Figure17).

4.Closethecouplerlatch(Figure17).

5.Openthebailonthesafetypinandinsertthepin

throughtheholeinthelatch(Figure17).

6.Rotatethefreeendofthebailovertheendofthesafety

pinthatisprotrudingthroughthelatch(Figure17).

7.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothewire

plugofthemachine.

HitchingaMachinewithaForgedBall

Coupler

1.Applyremovablethread-lockingcompoundtothe

threadsofthecouplerbolttopreventthecoupler

handlefromcomingloose(Figure18).

Important:Applythread-lockingcompoundas

neededinthefuture.

G019807

Figure18

1.Couplerhandle

4.Bolt

2.Coupler

5.Hitchball

3.Clamp

2.Applychassisgreasetothesocketofthecouplerand

theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp

andthecouplertop,andconnectthecouplerhandleto

thebolt(Figure18).

4.Positionthecouplersothesocketisontopofthehitch

ballandtheclampisundertheball.

5.Turnthecouplerhandleclockwisetothreaditontothe

boltuntilitissecure(Figure18).

Note:Useawrenchtokeeptheboltfromspinning.

6.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothewire

plugofthemachine.

HitchingaMachinewithaPintleHitch

TowPole

1.Removethepinfromthepintlehitchandopenit

(Figure19).

G019809

Figure19

2.Positiontheringonthetowpoleontothehookofthe

pintlehitch(Figure19).

3.Closethetopofthepintlehitchandsecureitwiththe

pin(Figure19).

4.Ifthemachineisequippedwithatrailer-lightkit,

connectthewireplugofthetowvehicletothewire

plugofthemachine.

ConnectingtheSafetyChainstothe

TowVehicle

Connectthesafetychaintothemachineandthetowvehicle

asfollows:

1.Pullthesafetychainthroughtheslotsinthekeyholes

locatedinthefrontpostofthemachine,sothatthere

isjustenoughslackoneachsideforturningaround

cornerswhentowingthemachine(Figure20).

Note:Stowtheexcesschaininsidethebottomofthe

frontpostbypushingitintothekeyholesandlatching

theappropriatelinksintothekeyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof

thefrontofthemachinedroppingtothegroundifthe

hitchdoesnotholdtheconnection.

G021 177

Figure20

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafetychain

mountingpointonthetowvehiclewiththeconnecting

links(Figure21).

G021 178

Figure21

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

ExtendingtheAxle

WARNING

Themachineisnotstablewhentowingitwiththe

axleinthenarrowposition.

Towthemachinewiththeaxleinthewideposition.

Important:Adjusttheaxletothenarrowpositiononly

tomovethemachinethroughanarrowaccesspoint,

suchasthegateofafenceorthedoorwayofabuilding.

PreparingtoChangetheAxleWidth

1.Movethemachinetoaleveljob-sitesurface.

2.Disconnectthemachinefromthetowvehicle.

3.Chockthetires.

4.Ensurethatthedrumisemptyandinthemixposition

(upright).

5.Ensurethatthedrumlatchisengagedandthatthe

drumdoesnotrotatetowardthedumpposition.

AdjustingtheAxleWidth

WARNING

Mechanicalorhydraulicjacksmayfailtosupport

themachineandcauseseriousinjury.

Usejackstandswhensupportingthemachine.

1.Alignajackwithanadequateliftheightandweight

capacityundertheaxle;refertoSpecications(page

11).

2.Liftthemachineuntilthetiresareofftheground.

3.Useajackstandateachsupportpointontherear

frameextension(Figure22).

Figure22

1.Supportpoint(2)

4.Removetheboltsandnutsthatsecuretheinneraxleto

theouteraxle(Figure23).

1 2

G020020

Figure23

1.Wideposition(towing)4.Nut(narrowposition)

2.Narrowposition

5.Bolt(wideposition)

3.Nut(wideposition)6.Bolt(narrowposition)

5.Aligntheinneraxletothedesiredpositionasfollows:

•Slideeachsideoftheaxleinwardtothenarrow

position(Figure23).

•Slideeachsideoftheaxleoutwardtothewide

(tow)position(Figure23).

6.Aligntheholesoftheinneraxlewiththeholesofthe

outeraxle.

7.Inserttheboltsthroughtheaxleholes(Figure23).

8.Threadthenutsontothebolts,andtorquethenuts

to87N-m(64ft-lb).

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe

riskofahitchmalfunctionandtirefailure.Higher

speedsalsoincreasethemomentumofthemachine

andbrakingdistance.Ifthemachinebecomes

detachedfromthetowvehicleathighspeed,it

couldcausedamagetoproperty,orinjuryordeath

tobystanders.

Donotexceed88km/h(55mph)whentowingthe

machine.Forpoorroadconditionsorinclement

weather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionandtire

failure.Inaddition,materialcouldbounceoutof

thedrumandhitothervehiclesand/orpeople.

Materialinthedrumincreasestheweight,which

affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page3).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves

withoutdrawstringsorloosecuffs,eyeprotection,and

adustmaskorrespirator.Ameshvisoralonedoes

notprovidesufcienteyeprotection;supplementwith

protectiveglasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’s

Manual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkallthegreasettingstoensurethatthemachine

isproperlylubricated.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent

themachinefrommoving.

4.Ensurethatthedrumisinthemixposition

(upright).

5.Ensurethatthedrumlatchisengagedandthatthe

drumdoesnotrotatetowardthedumpposition.

OpeningandClosingtheCowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland

rearcowlmeet,graspthelatchandpullitofffromthe

latchanchorontherearcowl(Figure24).

g020906

Figure24

1.Latch3.Receiver

2.Latchanchor

4.V-tting

2.Repeatstep1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets

theframeofthemachine,graspthelatchandpullitoff

fromthelatchanchoronthecowl(Figure24).

4.Rotatetherearcowlupandforwarduntilitisfully

positionedontopofthefrontcowl(Figure24).

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe

receiveratthebottomcenterofthecowlisalignedwith

theV-ttingandushontheframeofthemachine

(Figure24).

2.Atthebackofthemachine,graspthelatchandpullit

ontothelatchanchorontherearcowl.

3.Atthesideofthemachine,graspthelatchandpullit

ontothelatchanchorontherearcowl.

4.Repeatstep3attheoppositesideofthemachine

(Figure24).

PoweringtheMachine

SettingtheOperatingVoltage

Themachinecanoperatewitha115Vor230Vsupply

voltage.Thevoltageblockdeterminestheoperatingvoltage

ofthemachine().Usethefollowingstepstochangethe

operatingvoltage:

1.Parkthemachineonlevelground.

2.Stopthemotorandunplugthemachine.

3.Removethe2screwssecuringthevoltageblocktothe

motor.

4.Removethevoltageblockfromthemotor,rotatethe

voltageblock180degreesandplugitbackintothe

motor.

5.Securethevoltageplugtothemotorwiththe2screws

thatyoupreviouslyremoved.

Note:Usetheinstructionsonthevoltageblocktodetermine

thevoltageblocksetting.

ConnectingtoaPowerSource

DANGER

Contactwithwaterwhileoperatingtheproduct

couldcauseelectricshock,causinginjuryordeath.

•Donothandletheplugorthemachinewithwet

handsorwhilestandinginwater.

•Useonlyanextensioncordrecommendedfor

outdoorcold-weatheruse.

Important:Checktheextensioncordfrequentlyduring

useforholesorcracksintheinsulation.Donotusea

damagedcord.Donotrunthecordthroughstanding

waterorwetgrass.

Important:Useonlyextensioncordswithterminals

andsocketsforthelive,neutral,andgroundwires.

Important:Connectthemachinetoonlyareceptacle

withlive,neutral,andgroundconnections.

Important:Theconnectingwiresorextensioncord

shouldbeasshortaspossibleandin1piece.

Toreducetheriskofelectricshock,thismachinehasa

polarizedplug(uniquebladeshapesandwidths).Useonly

apolarizedplugandsocketthatiscompliantwithNEMA

specicationsandanextensioncordthatisUL-listed(CSA

certiedinCanada)andrecommendedforoutdooruse.A

polarizedplugwilltinapolarizedcordonly1way.Ifthe

plugdoesnottfullyintothecord,turnthecord.Ifit

stilldoesnott,purchaseanappropriateextensioncord.

Ifyouhaveapolarizedextensioncordandtheextension

cordplugdoesnottfullyintothewallreceptacle,turnthe

plug.Ifitstilldoesnott,contactaqualiedelectricianto

installtheproperoutlet.Donotchangethemachineplugor

extension-cordpluginanyway.

Note:Themachineusesatwist-lockingplug.

ExtensionCords

Length

WireGauge

15.2m(50ft)10AWG

22.8m(75ft)10AWG

30.4m(100ft)8AWG

Note:Donotuseanextensioncordover30.4m(100ft)

long.

PoweringtheMachinewithaPortable

Generator

Whenusingaportablegeneratorasanelectricalsource,

ensurethefollowingpoweroutputspecications:

ModelVoltageAmperesKilowatt

hour

Frequency/

phase

68012

115V/

230V

19A/

9.5A

2.2to2.3

60Hz/

single

68018

115V/

230V

19A/

9.5A

2.2to2.3

60Hz/

single

68019

115V/

230V

24A/

12A

2.2to2.3

60Hz/

single

ResettingtheMotor

Theelectricalmotorforthemachineisequippedwitha

deviceforthermal-overloadprotection.Intheeventthatthe

motorshutsdownautomatically,resetthethermal-overload

protectorasfollows:

1.MovetheON/OFFswitchtotheOFFposition;refer

toFigure12.

2.Disconnecttheelectricalplugforthemachinefromthe

powersource(Figure25).

Figure25

1.Thermal-overload

protectorresetbutton

3.Electricalplug

2.ON/OFFswitch

3.Allowtheelectricmotorofthemachinetocooluntilit

iswarmtothetouchorcooler.

Important:Ensurethatthepaddlesspinfreely.

Checkforstone,masonry,orconcretematerial

betweenthepaddlesandthedrum.

4.Onthesideofthejunctionboxforthemotor,press

theresetbuttonforthethermal-overloadprotector

(Figure25).

5.Connecttheelectricalplugforthemachinetothe

powersource.

6.RotatetheON/OFFswitchtotheONpositionand

ensurethatthemotorstartsnormally.

7.RotatetheON/OFFswitchtotheOFFposition.

StartingandStoppingthe

Motor

StartingtheMotor

1.Plugthepowercordintoaproperelectricaloutlet.

2.SwitchtheON/OFFswitchtotheONposition.

3.MovetheclutchlevertotheONposition;referto

ControllingthePaddles(page19)

StoppingtheMotor

WARNING

Inanemergencysituation,stopthemotor

immediately.

1.MovetheclutchlevertotheOFFposition;referto

ControllingthePaddles(page19).

2.SwitchtheON/OFFswitchtotheOFFposition;refer

toMotorON/OFFSwitch(page11).

3.Unplugthepowercord.

ControllingthePaddles

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethemachine

isrunning.

•Keepallbystandersasafedistancefromthe

machine.

•Stopthemachineimmediatelyifanypeopleor

animalsentertheworkarea.

•Neverplaceanypartofyourbodyintoaposition

thatcausesanunsafeoperatingcondition.

Important:Ensurethatthepaddlesdonotturnwhen

theclutchleverisintheOFFposition.

Usetheclutchlevertocontrolthepowertransmissiontothe

paddlesofthemachine.

UsingtheClutchLever

Movetheclutchleverclockwisetoengagetheclutch,and

counterclockwisetodisengagetheclutch(Figure26).

G019873

Figure26

1.OFFposition2.ONposition

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand

breathingthedustinvolvedishazardoustoyour

health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust

whileusingthemachine;refertoSafeOperating

Practices(page3).

•Avoiddirectcontactofcementandconcrete

materialswithskinandeyes.

DANGER

Contactwiththemixingpaddlescouldcause

damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

Important:Donotaddmorematerialthanthebatch

capacityofthemachine;refertoSpecications(page11).

Note:Followthemanufacturer’sinstructionsthatareprinted

onthepackagingoftheproductyouareusing.

MixingaBatchofMaterialinthe

Machine

1.Ensurethatthereisnoold,loosematerialinthedrum

thatcancontaminatethebatchofmaterial;referto

CleaningtheDrum(page21)andDumpingtheDrum

(page20),thenreturnthedrumtotheuprightposition.

Note:Ensurethatthedrumisinthemixposition

(upright)andthedrumlatchisengaged.

2.MovetheclutchlevertotheOFFposition;referto

ControllingthePaddles(page19).

3.Startthemotor;refertoStartingtheMotor(page19).

4.MovetheclutchlevertotheONposition;referto

ControllingthePaddles(page19).

5.Addtheingredientsforthebatchasfollows:

A.Pourwaterintothedrumthroughthegratingof

thedrumguard.

B.Addtheplaster,cement,orotherbindingmaterial.

Note:Youcanopenbagsofcement,plaster,and

bindingmaterialsbyloweringthebagontothe

bagsplitter(Figure27).

G021 179

Figure27

C.Ifyouareusingsandand/orotherreinforcing

materials,addthemintothedrum.

6.Allowthepaddlestomixthematerialuntilthe

ingredientshaveauniformappearance.

Note:Ifneeded,addwaterorplaster,cement,or

otherbindingmaterialuntiltheconsistencyofthe

batchiscorrect.

7.Releasethedrumlatchanddumpthedrum;referto

DumpingtheDrum(page20).

UsingtheDrum

DANGER

Contactwiththemixingpaddlescouldcause

damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavethemotor

runningandtheclutchintheONpositionsotherotating

paddleshelpdischargethematerial.

1.Alignawheelbarroworsimilarcontainerofadequate

capacityinthepathofthedrumopening.

2.Graspthedumphandlewithyourlefthand(Figure28).

Figure28

1.Dumphandle(mix

position)

3.Drumlatch(locked

position)

2.Drumlatch(release

position)

4.Dumphandle(dump

position)

Note:Whendumpingabatchofmaterial,aligna

wheelbarroworasimilarcontainerofadequatecapacity

beneaththechute.

3.Liftthehandleofthedrumlatch(Figure28).

4.Withbothhandsonthedumphandle,rotateit

counterclockwisetodischargethecontentsofthe

drum(Figure28).

Note:Allowthemachinetocompletelydischargethe

contentsofthedrum.

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Toro MMX-850E-S Mortar Mixer User manual

Toro MMX-850E-S Mortar Mixer User manual

Toro MMX-850E-S Mortar Mixer User manual

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