Fluidwell F030 Owner's manual

User Manual

F030-A

BATCH CONTROLLER

Signal input: (0)4-20 mA flowmeter signal

Signal output: one control output for one stage batching

Options: intrinsically safe

backlight

F-Series - Field mounted indicators for safe and hazardous areas

More info: www.fluidwell.com/fseries

User Manual F030-A

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TABLE OF CONTENTS

1 ABOUT THIS MANUAL............................................................................................................ 4

1.1 How to use this manual .................................................................................................. 4

1.2 Use of pictograms........................................................................................................... 4

1.3 Warranty and technical support ...................................................................................... 4

1.4 Model Reference ............................................................................................................ 4

2 SAFETY.................................................................................................................................... 5

2.1 Personal safety ............................................................................................................... 5

2.2 End-user responsibilities................................................................................................. 5

2.3 Potential equipment damage .......................................................................................... 5

2.4 Disposal of electronic waste ........................................................................................... 5

3 INTRODUCTION....................................................................................................................... 6

3.1 System description ......................................................................................................... 6

3.2 Product features ............................................................................................................. 6

3.3 Installation example ........................................................................................................ 7

4 OPERATION............................................................................................................................. 8

4.1 Introduction ..................................................................................................................... 8

4.1.1 Operating modes ............................................................................................................ 8

4.2 Control panel .................................................................................................................. 8

4.2.1 Display............................................................................................................................ 8

4.2.2 Backlight (Type ZB) ........................................................................................................ 9

4.3 Batching.......................................................................................................................... 9

4.4 Displayed information ..................................................................................................... 10

4.4.1 Totalized flow and accumulated total.............................................................................. 10

4.4.2 Clear total ....................................................................................................................... 10

4.5 Operator alarms.............................................................................................................. 10

4.5.1 Range error..................................................................................................................... 10

4.5.2 Low battery ..................................................................................................................... 10

4.5.3 Internal error ................................................................................................................... 10

5 CONFIGURATION.................................................................................................................... 11

5.1 Introduction ..................................................................................................................... 11

5.2 Configuring using SETUP mode..................................................................................... 11

5.2.1 Entering SETUP mode ................................................................................................... 11

5.2.2 Navigating the SETUP menu.......................................................................................... 11

5.2.3 Changing configuration settings ..................................................................................... 12

5.2.4 Returning to Operator Mode........................................................................................... 12

5.3 SETUP menu overview................................................................................................... 13

5.4 SETUP menu explanations............................................................................................. 13

5.4.1 Menu 1: Preset .............................................................................................................. 13

5.4.2 Menu 2: Overrun ............................................................................................................ 14

5.4.3 Menu 3: Display ............................................................................................................. 14

5.4.4 Menu 4: Power management ......................................................................................... 15

5.4.5 Menu 5: Flowmeter ........................................................................................................ 15

5.4.6 Menu 6: Others .............................................................................................................. 16

6 INSTALLATION........................................................................................................................ 17

6.1 Installation / environmental conditions............................................................................ 17

6.2 Handling the F030-A enclosure ...................................................................................... 18

6.2.1 Identification.................................................................................................................... 18

6.2.2 Opening, assembling and closing the F-Series .............................................................. 19

6.3 Mechanical installation.................................................................................................... 21

6.3.1 Mechanical dimensions .................................................................................................. 21

6.3.2 Mounting the F-Series .................................................................................................... 23

6.4 Electrical installation ....................................................................................................... 24

6.4.1 Electrical safety............................................................................................................... 24

6.4.2 Protective earth (PE) connections .................................................................................. 24

6.4.3 Field wiring connections ................................................................................................. 25

6.4.4 Power supply .................................................................................................................. 26

6.4.5 Sensor supply................................................................................................................. 26

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6.5 Terminal connectors safe area applications - Type PX, PD, PL..................................... 27

6.5.1 Terminals 1-2 (6): flowmeter input.................................................................................. 28

6.5.2 Terminals 4-5: Power supply - type PX and PD ............................................................. 28

6.5.3 Terminal 6: Sensor power supply - Type PD.................................................................. 28

6.5.4 Terminals 7-8: Control output - Type OT........................................................................ 29

6.5.5 Terminals 9-10: Backlight power supply - Type ZB ........................................................ 29

6.6 Terminal connectors safe area applications - Type PF, PM ........................................... 30

6.6.1 Terminals GND-1-2: Power supply................................................................................. 30

6.6.2 Terminals 3-4: Control output ......................................................................................... 30

6.6.3 Terminals 5-7: flowmeter input ....................................................................................... 31

7 INTRINSICALLY SAFE APPLICATIONS ................................................................................ 32

7.1 Identification.................................................................................................................... 32

7.2 Electrical installation in hazardous areas........................................................................ 33

7.2.1 Installations based on FM or CSA Certificate................................................................. 33

7.2.2 Electrical data - Control drawing..................................................................................... 34

7.2.3 Installations based on ATEX or IECEx Certificate.......................................................... 36

7.2.4 Electrical data - Annex 1................................................................................................. 37

7.2.5 Power supply .................................................................................................................. 38

7.2.6 Sensor supply................................................................................................................. 38

7.3 Terminal connectors hazardous area applications ......................................................... 38

7.4 Configuration examples Intrinsically Safe applications................................................... 39

7.4.1 F030-A-OT-PX-XI-ZB - Ex ia IIC/IIIC.............................................................................. 39

7.4.2 F030-A-OT-PD-XI-ZB - Ex ia IIC/IIIC.............................................................................. 39

7.4.3 F030-A-OT-PL-XI-ZB - Ex ia IIC/IIIC .............................................................................. 40

8 MAINTENANCE........................................................................................................................ 41

8.1 General directions........................................................................................................... 41

8.2 Instructions for repair ...................................................................................................... 41

8.3 Battery replacement........................................................................................................ 42

8.3.1 Safety instructions .......................................................................................................... 42

8.3.2 Battery replacement procedure ...................................................................................... 43

8.3.3 Disposal of batteries ....................................................................................................... 43

APPENDIX A - TECHNICAL SPECIFICATION .............................................................................. 44

A.1 General ........................................................................................................................... 44

A.2 Input................................................................................................................................ 46

A.3 Output ............................................................................................................................. 46

A.4 Operational ..................................................................................................................... 46

APPENDIX B - TROUBLESHOOTING ........................................................................................... 47

APPENDIX C - LEGAL INFORMATION ......................................................................................... 48

C.1 Declarations of Conformity ............................................................................................. 48

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1 ABOUT THIS MANUAL

1.1 HOW TO USE THIS MANUAL

This operation manual is divided into two main parts:

● The daily use of the F030-A is described in Section 4: Operation[»8]. These instructions are

meant for users / operators.

● All subsequent sections and appendices are meant for electricians/technicians. These provide a

detailed description of all software settings and hardware installation guidance.

Always follow the instructions in this manual, especially the safety information. For additional

information, please contact your supplier.

1.2 USE OF PICTOGRAMS

A hazardous situation may occur if the unit is not used for the purpose it was designed for or is used

incorrectly. The following pictograms inform you of important information:

A warning indicates a hazardous situation that could cause injury or death.

A caution indicates a condition that could cause:

● moderate/minor personal injury or equipment damage.

● incorrect functioning of the unit or connected instruments.

A note informs you of important information.

1.3 WARRANTY AND TECHNICAL SUPPORT

For warranty and technical support on your Fluidwell products, visit our internet site

www.fluidwell.com or contact us at [email protected].

1.4 MODEL REFERENCE

Hardware version: 03.03.xx

Software version: 03.03.xx

Document version: FW_F030-A_M_v0501-03_EN

Information in this document is subject to change without prior notice. The manufacturer is

not responsible for mistakes in this material or for incidental damage caused as a direct or

indirect result of the delivery, performance or use of this material.

by any means without written permission of your supplier.

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2 SAFETY

2.1 PERSONAL SAFETY

● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is

connected to a power supply or consuming device like the internal battery supply.

● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy.

● Immediately inform the person responsible for the installation if you disagree with the safety

precautions or if you detect errors or danger.

● Intrinsically Safe applications: follow the instructions as mentioned in Section 7: Intrinsically safe

applications[»32].

Certificates and related documents are available on our website or from your distributor.

2.2 END-USER RESPONSIBILITIES

● Installation, use, and servicing of the unit must be done by authorized technicians.

● This unit is not designed for use in life support appliances, devices, or systems where

malfunction of the product could result in personal injury. Customers using or selling these

products for use in such applications do so at their own risk and agree to fully indemnify the

manufacturer and supplier for any damages resulting from such improper use or sale.

● Check all connections, settings and technical specifications of all peripheral devices supplied

with the unit.

● The unit must be installed in accordance with the EMC (Electro Magnetic Compatibility)

guidelines.

● Connect Protective Earth (PE) / proper grounding to the metal enclosure as indicated in

Section 6.4.2: Protective earth (PE) connections[»24].

● If the unit is used on a ship, truck or somewhere else with no Protective Earth (PE) connection

available, connect an alternative grounding suitable for the application to the metal enclosure.

● The Protective Earth (PE) wire (or alternative grounding) may never be disconnected or

removed.

● The local labor and safety laws, and regulations must be adhered to.

● Modifying the unit without prior written consent from the manufacturer will result in the

immediate termination of product liability and warranty period.

● The manufacturer accepts no responsibility whatsoever if the safety information and instructions

in this manual are not observed.

2.3 POTENTIAL EQUIPMENT DAMAGE

● Before installing the unit, check the mains voltage and information on the manufacturer's label

for product configuration.

● Electro Static Discharge (ESD) causes irreparable damage to electronics. When installing or

opening the unit, the technician should first discharge him- or herself by touching a well-

grounded object.

● Never touch the electronic components.

● Never expose the unit to conditions that may exceed the enclosure classifications as indicated

by the manufacturer's label and Section 6.1: Installation / environmental conditions[»17].

2.4 DISPOSAL OF ELECTRONIC WASTE

At the end of its life this product should be disposed of according to the

(inter)national regulations regarding waste electronic equipment. If a

battery is installed in this product, it should be disposed of separately. The

separate collection and recycling of your waste equipment will help to

conserve natural resources and ensure that it is recycled in a manner that

protects the environment.

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3 INTRODUCTION

3.1 SYSTEM DESCRIPTION

The batch controller model F030-A is a microprocessor-driven instrument designed for batching and

filling of small batch sizes up to medium large quantities, as well as showing resettable total and a

non-resettable accumulated total.

Fig.1: The F030

This manual describes the daily use, configuration and installation of the F030-A with analog

(0)4-20mA input from a flowmeter, and its available options.

The following figure shows the F030-A used in a typical application.

Fig.2: Typical application

3.2 PRODUCT FEATURES

General characteristics

● One control output for controlling a pump or valve

● Ultra-low power consumption to allow for long battery life (Type PB/PC)

● Various mounting possibilities

● A choice of enclosure materials: GRP, aluminum or stainless steel (316L), suitable for every

industrial environment

● Ability to process a broad range of sensor signals

● Simple and standard configuration and operator interface.

Configuration

The F030 can be used for many types of application and has a SETUP mode to allow for configuring

it to your requirements. See Section 5: Configuration[»11] for further information.

All settings are stored in an EEPROM memory so they will not be lost if there is a power failure.

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Input

● One flowmeter with a passive or active (0)4-20mA analog signal output

● Several options are available for powering the sensor.

Output

● One output is available on the F030-A to drive a pump or valve.

Options

● Intrinsic safety (Type XI)

● Power and sensor supply (Types PB, PC, PD, PF, PL, PM, PX, in various combinations)

● Output driving (Types OA, OR, OT)

● Panel mount enclosure (Types HB, HC)

● Flame-proof enclosure (Type XF)

● Display backlight (Type ZB).

3.3 INSTALLATION EXAMPLE

Following parts can be recognized in below installation example.

Fig.3: Installation example F030-A

1. Front cover 3. Label 5. Keys

2. Display 4. Back cover 6. Cable entry (process mount)

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4 OPERATION

This unit may only be operated by authorized and trained personnel who have read and understood

this manual, particularly Section 2: Safety[»5].

4.1 INTRODUCTION

This chapter describes the daily use and operation of the F030-A. For this, the F-Series is equipped

with a control panel that provides the operator with various functions, information and operating

modes.

4.1.1 OPERATING MODES

The following operating mode are available:

●OPERATOR-mode

This is the default mode of operation and mode indicator

RUN

is shown on the display. This

mode is available for all operators and gives access to the other modes. The available functions

and rights depend on the type of unit and configured settings. The unit will always return to this

mode when there is no user interaction for some time in any of the other modes.

●SETUP-mode

This mode allows to review all configuration settings using a SETUP-menu. The mode indicator

SETUP

is shown on the display and access can be restricted via a password. After selecting a

configuration item, it can be changed using the PROGRAM-mode.

●PROGRAM-mode

This mode is used to change settings in the SETUP-menu, enter values in OPERATOR-mode or

enter a password. When a setting is being changed, this is indicated by the mode indicator

PROGRAM

on the display.

The following paragraphs describe the modes of operation in more detail. SETUP-mode and

PROGRAM-mode are described in Section 5: Configuration[»11].

4.2 CONTROL PANEL

The control panel is located on the front side of the F-Series.

● A Liquid Cristal Display (LCD) to show process values and various other information.

● Three keys (PROG/ENTER, START, STOP) to control the F030 during operation.

● An optional backlight to illuminate the display (Type ZB).

Functions of the keys in Operator Mode

PROG/ENTER-key

This key is used to program and save new values or settings.

The PROG-key is also used to gain access to SETUP mode, see Section 5:

Configuration[»11].

START-key

This key is used to START the batch process or continue the batch process after it has

been paused.

The START-key is also used to increase a digit after the PROG-key has been pressed

(see Section 5: Configuration[»11]).

STOP-key

This key is used to PAUSE the batch process (which can then be continued via the

START-key), and after that to STOP the batch process. When the batch process is

stopped, the STOP-key is used to select total and accumulated total.

The STOP-key is also used to select the next digit after the PROG-key has been pressed

(see Section 5: Configuration[»11]).

4.2.1 DISPLAY

In the F030-A, all inputs and outputs are continuously processed in the background. The relevant

process information is then displayed on a selection of screens when the product is in OPERATOR-

mode.

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The display contains one line with larger digits and one line with smaller characters below that. The

top line displays key process information, while the bottom line usually displays additional

information or system messages. Also, measurement unit and symbols to indicate operating mode,

function, and status may be displayed.

Normally, the display is updated depending on the refresh rate selected in the configuration settings.

By pressing any key, the display switches to refreshing the information 8 times per second. After 30

seconds of key inactivity, the display returns to the configured refresh rate.

4.2.2 BACKLIGHT (TYPE ZB)

The F030-A with Type ZB is equipped with a backlight to illuminate the display for improved

readability. The backlight can be turned on or off, and its intensity can be set in the SETUP- menu.

4.3 BATCHING

Entering a batch quantity

To set the PRESET value:

1. When ACTUAL and PRESET are displayed, press PROG.

PROGRAM

will start flashing.

2. Use ► to select digits and ▲ to increase the selected value.

3. Set the new value by pressing ENTER.

When data is changed but ENTER has not been pressed yet, the changes can be cancelled by

waiting for 20 seconds or by pressing and holding ENTER for three seconds. The previous entered

value will be reinstated.

The programmed PRESET value will be used for each following batch, until a new value is set.

When trying to set a batch value which is too large the decrease sign ▼ will be shown while

programming. A value too high cannot be set!

SETUP

READY

RUN PAUSE PROGRAM

Fig.4: Example of display while programming preset value

Starting the batch process

Batching is started by pressing the START key. The batch process can only be started when

READY is displayed.

The arrows on the display indicate whether the ACTUAL value is (or was) counting up or down (see

SETUP

3.1: DISPLAY > FUNCTION).

PRESET

ACTUAL

RUN PAUSE PROGRAM

Fig.5: Example display information during batching process

Interrupting and aborting the batch process

When STOP is pressed once, the batch process will be temporarily interrupted; the running values

are not lost.

PAUSE

will be flashing. Batching can be resumed with the START-key.

The process can be ended entirely at all times by pressing STOP twice. Running values are lost and

the system returns to steady state. Batching cannot be resumed.

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PRESET

ACTUAL

RUN PAUSE PROGRAM

Fig.6: Example display information when paused

4.4 DISPLAYED INFORMATION

For displayed information during batching see Section 4.3: Batching[»9]. When no batch process is

running, the following functions/informations are available.

4.4.1 TOTALIZED FLOW AND ACCUMULATED TOTAL

When STOP is pressed, total and accumulated total are displayed. The unit is indicated on the top

line of the display, the resettable total is displayed on the second line with large digits and the non-

resettable accumulated total is shown on the bottom line. Accumulated total will count up to

99,999,999,999.

Unit and number of decimals are according to configuration settings

SETUP

1.1: PRESET > UNIT.

4.4.2 CLEAR TOTAL

The value for total can be re-initialized. To do so, select the Total display (press STOP while not

batching) and press PROG. Flashing text “PUSH STOP” is displayed. When STOP is pressed, the

total is reset to zero.

To avoid re-initialization, press another key than STOP or wait for 20 seconds.

Re-initialization of total DOES NOT influence the accumulated total.

4.5 OPERATOR ALARMS

4.5.1 RANGE ERROR

When the input value is more than 5% outside the calibrated measurement range, ALARM will be

displayed, together with the calibrated value. After pressing the ▲ key, “LO RANGE” or “HI RANGE”

will be displayed, indicating the reason for the alarm.

4.5.2 LOW BATTERY

When the battery voltage drops, it must be replaced. To warn in time, an icon “LOW BATTERY” will

flash on the left side of the display. The F030 will continue to function correctly for several days up to

some weeks, but as soon as the warning stop flashing and is displayed continuously the battery

must be replaced shortly after, or it will run out.

See Section 8.3: Battery replacement[»42] for further information.

RUN

Fig.7: Example of low battery alarm

4.5.3 INTERNAL ERROR

When an internal error occurs, “ALARM” will be displayed. Press the SELECT key several times to

display the 4-digit error code. Consult Section B: Troubleshooting[»47] for more information.

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5 CONFIGURATION

5.1 INTRODUCTION

This chapter describes how technicians can use configuration settings to configure the F-Series for

optimal functionality. Configuration of the F030-A can be done in SETUP mode, using the front keys.

5.2 CONFIGURING USING SETUP MODE

For an overview of Operating modes, see Section 4.1.1: Operating modes[»8].

Changing settings may influence current operation

In SETUP mode the unit remains fully operational. Make sure the product is not being used for any

application when changing settings.

5.2.1 ENTERING SETUP MODE

1. Press the PROG-key for 7 seconds. During this, the symbols ▲▼ are displayed. You may be

prompted to enter a password.

2. The

SETUP

indicator is now activated on the display and the

RUN

indicator is deactivated.

5.2.2 NAVIGATING THE SETUP MENU

The SETUP menu contains several menu groups, which each contain various menu items. Each

menu item has a unique number which is displayed at the bottom of the display. Additionally, each

menu item is expressed with a keyword.

The menu number is a combination of two figures separated by a dot:

● the first figure indicates the selected menu group (e.g. 1. TOTAL).

● the second figure indicates the menu item (e.g. 1.1 UNIT).

The following image shows the layout of the menu structure:

Fig.8: SETUP menu layout and navigation

Navigate the SETUP menu with the following functions:

PROG-key

When a menu item is selected (e.g. 1.1), this key is used to start the programming

sequence.

When a menu group is selected (and no function), this key is used to scroll back a group

(e.g. 3. à 2. à 1. à 3. à 2. ...)

START-key

This key is used to select the next menu item in the list (e.g. 1. à 1.1 à 1.2 à 1.3 à

1. ...). When the top of the list is reached, it will wrap around and return to the menu group

selection.

STOP-key

This key is used to select the previous menu item in the list (e.g. 1.3 à 1.2 à 1.1 à 1. à

2. ...). When the bottom of the list is reached, it returns to the menu group selection.

When a menu group is selected (and no item), this key is used to scroll to the next group

(e.g. 1. à 2. à 3. à 1. à 2. ...)

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5.2.3 CHANGING CONFIGURATION SETTINGS

A menu item either contains a value (a number with optionally a decimal point and sign, e.g.

-123.45) or a selection list (e.g. L – m3 - USGAL). After a menu item is selected in the SETUP menu,

a new value can be programmed by performing the following steps. During the programming

sequence, the

PROGRAM

indicator is shown on the display.

Step 1: Start the programming sequence

PROG-key

When a menu item is selected in the SETUP menu, this key is used to start the

programming sequence.

Step 2a: Change a value

START-key

This key is used to increment the selected digit or to select de next position of the decimal

point.

When the entered value is out of range, the increase sign ▲ or decrease sign ▼ will be

displayed; the value will be automatically brought within range when confirmed later.

STOP-key

This key is used to select the next digit. If a decimal point can be set, this will be included

in the sequence as well (e.g. [decimal point] à digit 1 à digit 2 à digit 3 à [decimal

point].

Step 2b: Change the selection in a list

START-key

This key is used to select the next item in the list (e.g. L à m³ à USGAL).

At the end of the list, the selection will wrap around to the first selection.

STOP-key

This key is used to select the previous item in the list (e.g. USGAL à m³ à L).

At the end of the list, the selection will wrap around to the last selection.

Step 3: Finish the programming sequence

PROG-key

During the programming sequence, this key is used to confirm or cancel the new value

and return to SETUP mode. To cancel the operation, either press the PROG-key for 3

seconds or wait for 20 seconds: the programming sequence is cancelled and the former

value is reinstated.

5.2.4 RETURNING TO OPERATOR MODE

When all configuration settings are set correctly, return to OPERATOR mode by pressing the

PROG-key for three seconds, or do not press any key for 2 minutes to return automatically. The

RUN

indicator is now activated on the display and the

SETUP

indicator is deactivated.

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5.3 SETUP MENU OVERVIEW

1 PRESET DEFAULT

1.1 UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit L

1.2 DECIMALS 0 - 3 0

1.3 SPAN 0.0010 - 999,999 0

1.4 DECIMALS SPAN 0 - 6 0

1.5 BATCH MAXIMUM x,xxx,xxx 0

2 OVERRUN DEFAULT

2.1 OVERRUN disable - enable disable

2.2 TIME 0.1 - 999.9

3 DISPLAY DEFAULT

3.1 FUNCTION increase - decrease increase

3.2 BACKLIGHT off - on off

3.3 BACKLIGHT

BRIGHTNESS

1 - 5 5

4 POWER MANAGEMENT DEFAULT

4.1 LCD UPDATE fast - 1 sec - 3 sec - 15 sec - 30 sec - off 1 sec

4.2 BATTERY MODE operational - shelf operational

5 FLOWMETER DEFAULT

5.1 FORMULA interpolation - square root interpolation

5.2 FILTER 01 - 99 01 (off)

5.3 CUT-OFF 0.0 - 99.9 % 0

5.4 CALIBRATE LOW default - calibrate - calibrate set factory

5.5 CALIBRATE HIGH default - calibrate - calibrate set factory

6 OTHERS DEFAULT

6.1 TYPE / MODEL fixed F030-A

6.2 SOFTWARE VERSION fixed 03.xx.xx

6.3 SERIAL NUMBER fixed xxxxxxx

6.4 PASS CODE 0000 - 9999 0000

6.5 TAG NUMBER 0000000 - 9999999 0000000

5.4 SETUP MENU EXPLANATIONS

5.4.1 MENU 1: PRESET

Calculating the Span

The Span is used to convert the flowmeter output current to a quantity. The basis is the flow rate per

second at 20 mA signal. Two examples are given.

Example 1

● The flowmeter generates 20 mA at a flow rate of 2,481.3 Liter/minute.

● The quantity will be displayed using m3 (1.1: PRESET > UNIT).

● The rate per second is 2,481.3 / 60 = 41.355 L/sec, which equals 0.041355 m3/sec. Thus, the

span is 0.041355.

● Enter the Span as 041355 at 1.3: PRESET > SPAN and 6 at 1.4: PRESET > DECIMALS SPAN.

Example 2

● The flowmeter generates 20 mA at a flow rate of 652.31 USGAL per hour.

● The quantity will be displayed using barrels (1.1: PRESET > UNIT).

● The rate per second is 652.31 / 3600 = 0.181197 USGAL/sec, which equals 0.0043142 barrels/

sec. Thus, the Span will be 0.0043142.

● Enter the Span as 004314 at 1.3: PRESET > SPAN and 6 at 1.4: PRESET > DECIMALS SPAN.

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1 PRESET

1.1 UNIT Determines the measurement unit for preset, total and accumulated

total. The following units can be selected:

L - m3 - kg - lb - GAL - USGAL - bbl - no unit

Changing the measurement unit will have consequences for operator

and setup values. Please note that the Span should be checked also.

Recalculation is not done automatically.

1.2 DECIMALS Determines for Preset, Total and Accumulated Total the number of digits

after the decimal point.

1.3 SPAN This value is used to convert the flowmeter output to a flow unit. The

Span is based on the flow rate per second at 20 mA sensor signal, and

the selected measurement unit, as defined in 1.1: PRESET > UNIT.

Accuracy of the measurement system depends on the accuracy of the

Span.

Examples are given just above this table.

1.4 DECIMALS SPAN This setting determines the number of decimals for the Span

(1.3: PRESET > SPAN). Please note that this setting influences the accuracy

of the Span indirectly.

This setting has NO influence on the displayed number of digits set for

Unit (1.2: PRESET > DECIMALS).

1.5 BATCH MAXIMUM Sets the operator limit for entering a new preset value.

5.4.2 MENU 2: OVERRUN

Overrun can occur at the end of the batch process, as a result of slowness of a valve / pump.

Consequently, the accuracy is less. With this function, the F030 analyses the actual overrun

characteristic after every batch. This information is used to correct the overrun automatically.

2 OVERRUN

2.1 OVERRUN Enables/disables overrun function. Please note that, for accurate

overrun correction, the flowmeter used must have sufficient resolution

and an acceptable update time.

Do not enable the overrun functionality if the flowmeter does not meet

these requirements.

2.2 TIME The overrun characteristic of the system will be analyzed during a

certain time after ending of the batch. In this way, false signal generated

through leakage is eliminated. It is advisable to provide extra time in

order to avoid an incorrect overrun correction or false leakage alarms.

Enter here the expected time needed by the system to stop a batch.

Note that the next batch can only be started after the overrun time has

passed.

The minimum overrun time is 0.1 second, maximum 999.9 seconds.

5.4.3 MENU 3: DISPLAY

3 DISPLAY

3.1 FUNCTION The large 17mm digits can be set to display actual batched quantity

(increase) or to display the remaining quantity to be batched (decrease).

Display backlight is only available with Type ZB. The following functions

will affect this optional backlight.

3.2 BACKLIGHT With this setting, the optional backlight can be turned on or off.

3.3 BACKLIGHT

BRIGHTNESS

Backlight brightness can be adjusted with this setting. A value from 1 to

5 can be selected, where 1 is minimum, and 5 maximum brightness.

F030-A User Manual

FW_F030-A_M_v0501-03_EN Page 15

5.4.4 MENU 4: POWER MANAGEMENT

4 POWER MANAGEMENT

4.1 LCD UPDATE Sets the LCD display refresh rate. The following can be selected:

fast - 1 sec - 3 sec - 15 sec - 30 sec - off

When a key is pressed, the display refresh rate will switch to ‘fast’ for 30

seconds. After this the refresh rate will return to the set update rate.

Please note that no information will be lost at low refresh rates: all

sensor input will be processed in the background.

Calculating the display information significantly affects the power

consumption. When the application does not require a fast display

refresh rate, it is strongly advised to select a slow rate.

Indication of expected battery life:

●4.1: POWER MANAGEMENT > LCD UPDATE set to fast: 2 years

●4.1: POWER MANAGEMENT > LCD UPDATE set to 1sec: 5 years.

4.2 BATTERY MODE The F030-A has two main modes: operational and shelf mode. In shelf

mode the product can be stored for several years with extremely low

power consumption from the battery. All settings and totals are

maintained in memory.

To wake up the F030 from shelf mode, simply press the ▲ key twice.

5.4.5 MENU 5: FLOWMETER

5 FLOWMETER

5.1 FORMULA The F030-A can process the analog (0)4-20mA signal in two ways:

linear or as a root.

●Interpolation: the signal is processed in a linear way

R = S x I

●Square root: the signal is processed applying a square root, f.i. with

differential pressure sensoring

R = S √ I

where R is the calculated flow rate, S is the maximum flow rate at 20mA

(1.3: PRESET > SPAN), and I is the scaled analog input between 0 (for

minimum input, (0)4 mA) and 1 (for maximum input, i.e. 20mA).

5.2 FILTER The analog output signal of a flowmeter mirrors the actual process

value. This signal is sampled several times per second by the F030-A.

Consequently, random and/or fast changes in sensor signal may lead to

instable displayed process values. With the help of the filter setting a

stable and accurate reading can be obtained. The filter function is based

on three values: the last sampled input signal, the last average value

and the set filter level. The higher the filter level chosen, the slower the

response of the unit to step changes in the process value will be.

The table below gives response times related to filter levels.

RESPONSE TIME ON STEP CHANGE OF INPUT VALUE (IN % OF END VALUE)

Filter value 50% 75% 90% 99%

01 filter disabled filter disabled filter disabled filter disabled

02 0.3 sec 0.5 sec 1.0 sec 1.8 sec

03 0.5 sec 1.0 sec 1.5 sec 3.0 sec

05 1.0 sec 1.8 sec 2.8 sec 5.3 sec

10 1.8 sec 3.5 sec 5.6 sec 11 sec

20 3.5 sec 7.0 sec 11 sec 23 sec

30 5.3 sec 10 sec 17 sec 34 sec

50 8.8 sec 17 sec 29 sec 57 sec

75 13 sec 26 sec 43 sec 86 sec

99 17 sec 34 sec 57 sec 114 sec

User Manual F030-A

Page 16 FW_F030-A_M_v0501-03_EN

5 FLOWMETER

5.3 CUT-OFF To ignore small flows e.g. leakage or vibration, a low-flow cut-off can be

set. If the input is below cut-off, the signal will be ignored.

The cut-off is set as percentage of the full 16 (20) mA range, and can be

set from 0.0 to 99.9 %. The value to be set depends on the processing

formula set at 5.1: FLOWMETER > FORMULA, and follows the span as set in

1.3: PRESET > SPAN.

Two examples are given below.

EXAMPLES OF CUT-OFF CALCULATIONS

Signal processing Span Cut-off Cut-off percentage Threshold input signal

Interpolation 450 L/min 25 L/min (25/450)*100%=5.5% 16mA*5.5%+4mA=4.88mA

Square root 450 L/min 25 L/min (25/450)2*100%=0.3% 16mA*0.3%+4mA=4.05mA

5.4 CALIBRATE LOW The unit is calibrated in factory using a very accurate current source. In

case the flowmeter signal does not equal (0)4mA at flow rate zero, this

function is needed to set the minimum input current at flow rate zero.

The input loop powered version of the F030-A (Type PL) requires an

input signal of at least 4 mA, not lower.

Be very sure that the offered tuning signal is stable and correct

before using it for calibration, since this setting has major

influence on the accuracy of the system.

After pressing PROG, one of three options can be selected.

●CALIBRATE: with this choice, the minimum input will be set at the

actual input current. After pressing ENTER, CAL SET will be

displayed when the calibration process is completed. From now on,

the input current must be higher than the newly calibrated value in

order to be processed.

●DEFAULT: re-installs the factory calibration.

●CAL SET: selects the latest calibrated value.

5.5 CALIBRATE HIGH The unit is calibrated in factory using a very accurate current source. In

case the flowmeter signal does not equal 20mA at maximum flow rate,

this function is needed to set the input current at maximum flow rate.

Be very sure that the offered tuning signal is stable and correct

before using it for calibration, since this setting has major

influence on the accuracy of the system.

After pressing PROG, one of three options can be selected.

●CALIBRATE: with this choice, the maximum input will be set at the

actual input current. After pressing ENTER, CAL SET will be

displayed when the calibration process is completed. From now on,

the input current must be lower than the newly calibrated value in

order to be processed.

●DEFAULT: re-installs the factory calibration.

●CAL SET: selects the latest calibrated value.

5.4.6 MENU 6: OTHERS

6 OTHERS

6.1 TYPE / MODEL

Provides important information on your product. This information may be

required for maintenance or support.

6.2 SOFTWARE VERSION

6.3 SERIAL NUMBER

6.4 PASS CODE All SETUP values can be password protected.

A four-digit password can be programmed, for example 1234.

To disable password protection, enter four zeros (0000).

6.5 TAG NUMBER For identification of the F030 and communication purposes, a unique tag

number of maximum seven digits can be entered.

F030-A User Manual

FW_F030-A_M_v0501-03_EN Page 17

6 INSTALLATION

● Mounting, electrical installation, start-up and maintenance of this instrument may only be

carried out by trained personnel authorized by the operator of the facility. Personnel must read

and understand this Operating Manual before carrying out its instructions.

● The F030-A may only be operated by personnel who are authorized and trained by the operator

of the facility. All instructions in this manual are to be observed.

● Ensure that the measuring system is correctly wired up according to the wiring diagrams.

Protection against accidental contact is no longer assured when the housing cover is removed

or the panel cabinet has been opened (danger from electrical shock). The housing may only be

opened by trained personnel.

● Take careful notice of Section 2: Safety[»5].

6.1 INSTALLATION / ENVIRONMENTAL CONDITIONS

The F-Series can be supplied for use in Safe Areas or for Hazardous Locations. This is indicated in

the model code by the Type X- designator, shown on the label.

Type XX Suitable for Safe Area applications only. Follow the mechanical and electrical

installation instructions in this chapter.

Type XI Suitable for intrinsically safe applications in Hazardous Locations. Follow the General

mechanical and electrical installation instructions in this chapter, and the specific

instructions in Section 7: Intrinsically safe applications[»32]. In case of conflict,

Section 7: Intrinsically safe applications[»32] has precedence over Section 6:

Installation[»17].

Type XF Suitable for explosion proof/flame proof applications in Hazardous Locations. Follow

the instructions in this chapter and the installation instructions supplied separately.

Take the relevant IP classification of the enclosure

into account (see identification plate). Even an

enclosure rated for IP67 / NEMA Type 4X should

NEVER be exposed to strongly varying (weather)

conditions.

When used in very cold environment or varying

climatic conditions, inside the instrument case, take

the necessary precautions against moisture.

Mount the F030-A onto a solid structure to avoid

vibrations.

For use in Safe and Hazardous Areas (or Locations), the following conditions apply:

Relative humidity < 90% RH

Outdoor use Suitable for outdoor use

IP and NEMA rating Panel mount: IP65. Field mount: IP67. NEMA Type 4X

Supply voltage

fluctuation

As indicated by supply range (e.g. 10 to 30 V). Otherwise+/-10% unless

stated otherwise

Means of protection Intrinsically safe IS

Ordinary locations Class I (PE connected to metal enclosure)

Class II (non-metallic enclosure)

Over-voltage category II (when supplied from mains)

Pollution degree 2 (internal environment), 3 (external environment)

Ambient Intrinsically safe -40 °C to +70 °C, -40 °F to +158 °F

For EPL Da -40 °C to +50 °C, -40 °F to +122 °F

Ordinary locations -40 °C to +80 °C, -40 °F to +176 °F

Altitude up to 2000 meters (6600 feet)

User Manual F030-A

Page 18 FW_F030-A_M_v0501-03_EN

6.2 HANDLING THE F030-A ENCLOSURE

6.2.1 IDENTIFICATION

The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for

Intrinsic Safety is indicated in the model Type XI.

Refer to Section 7: Intrinsically safe applications[»32] for identification and installation labels

for Intrinsically Safe applications.

Your product is supplied with external (top) and internal (back) labels, except panel mount versions

(Type HB or HC) which do not have a top label.

Identification label

To identify your F0-Series device, all field mount enclosures have a weatherproof identification label

placed on the outside of the product.

Fig.9: Example of F0-Series identification label (Safe Area)

Installation label

An installation label is located at the inside of the enclosure (Type HB or HC: backside).

Fig.10: Example of F0-Series installation label (Safe Area – Type PX or PD)

F030-A User Manual

FW_F030-A_M_v0501-03_EN Page 19

Fig.11: Example of F0-Series installation label (Safe Area - Type PM or PF)

Serial number and year of production

The serial number can be reviewed on the identification label, the

installation label, or in

SETUP

6.3: OTHERS > SERIAL NUMBER. The production

date is shown on the label and also indicated by the first 4 digits of the

serial number representing year and week number (YYWW).

6.2.2 OPENING, ASSEMBLING AND CLOSING THE F-SERIES

Panel mount versions (Type HB or HC) do not have a back cover. When removed from their

mounting panel the connectors are readily accessible.

Opening the unit

To open the F-Series enclosure, the front cover needs to be removed. Please follow this procedure.

1. If necessary, clean the enclosure with an anti-static

cloth made damp with a mild soap solution. Wait for

the enclosure to dry before opening.

2. While loosening the screws, hold on to the front cover

to prevent it from falling down.

3. Unscrew all 4 screws from the front of the enclosure

and (if present) mind that the serrated washers are

kept with the screws.

4. Carefully take the front cover away from the rear

cover, minding that the wiring stays intact.

5. Depending on the work to be done, all terminal

connectors can be removed from their mating parts

and the front cover is now completely separate.

User Manual F030-A

Page 20 FW_F030-A_M_v0501-03_EN

Closing / replacing the cover

1. Re-insert all terminals to their original position.

2. Carefully position the front cover onto the back cover,

making sure that the gasket falls nicely into the gutter of

the back cover.

3. Place all 4 screws into the front cover and mind that the

serrated washers are replaced (metal enclosure only).

4. Fasten all 4 screws in an alternating way so that the front

cover is placed evenly across the edge of the back cover.

5. Tighten the 4 screws with the torque value for the type of

enclosure as specified in following table

Plastic enclosure 1 Nm

Aluminum enclosure 1 Nm

Stainless steel enclosure 2 Nm

6. The F-Series is now ready to be returned to service.

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