Siemens SINAMICS S120 Equipment Manual

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SINAMICS

S120

AC Drive

Manual

06/2019

6SL3097

-5AL00-0BP1

Introduction

1

Fundamental safety

instructions

2

System overview

3

Mains connection and line-

side power components

4

Power Modules

5

DC link components

6

Motor-side power

components

7

Control Units, Control Unit

Adapters and operating

components

8

Supplementary system

components and encoder

system integration

9

Accessories

10

Cabinet design and EMC for

components, Blocksize

format

11

Service and maintenance

12

Appendix

A

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent

damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert

symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are

graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will

be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to

property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by

personnel qualified

for the specific

task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and

avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

documentation. If products and components from other manufacturers are used, these must be recommended

or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

maintenance are required to ensure that the products operate safely and without any problems. The permissible

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication

may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information in this publication is reviewed regularly and any necessary corrections are included in subsequent

editions.

Siemens AG

Digital Industries

Postfach 48 48

90026 NÜRNBERG

GERMANY

Document order number: 6SL3097-5AL00-0BP1

Ⓟ 07/2019 Subject to change

Table of contents

1 Introduction ........................................................................................................................................... 13

1.1 The SINAMICS converter family ............................................................................................. 13

1.2 General information about SINAMICS documentation ........................................................... 13

1.3 Usage phases and their documents/tools (as an example).................................................... 14

1.4 Where can the various topics be found? ................................................................................ 16

1.5 Training and support ............................................................................................................... 17

1.6 Directives, standards, certificates ........................................................................................... 17

1.7 Additional information ............................................................................................................. 19

1.8 General Data Protection Regulation ....................................................................................... 21

2 Fundamental safety instructions ............................................................................................................ 23

2.1 General safety instructions ..................................................................................................... 23

2.2 Equipment damage due to electric fields or electrostatic discharge ...................................... 28

2.3 Warranty and liability for application examples ...................................................................... 29

2.4 Industrial security .................................................................................................................... 29

2.5 Residual risks of power drive systems .................................................................................... 31

3 System overview ................................................................................................................................... 33

3.1 Field of application .................................................................................................................. 33

3.2 Platform Concept and Totally Integrated Automation ............................................................. 34

3.3 Overview, SINAMICS S120 AC Drive ..................................................................................... 35

3.4 SINAMICS S120 components ................................................................................................ 37

3.5 System data ............................................................................................................................ 38

3.5.1 System data for PM240-2 Blocksize Power Modules ............................................................. 39

3.5.2 Safety data for Power Modules, chassis format ..................................................................... 42

4 Mains connection and line-side power components ............................................................................... 45

4.1 Introduction ............................................................................................................................. 45

4.2 Information on the disconnector unit ....................................................................................... 47

4.3 Overcurrent protection by means of line fuses and circuit breakers ...................................... 47

4.3.1 Power Modules, blocksize format ........................................................................................... 47

4.3.2 Power Modules chassis format ............................................................................................... 48

4.3.2.1 Line fuses and circuit breaker for Power Modules, chassis format ........................................ 48

4.4 Using residual current protective devices (RCD) .................................................................... 48

4.5 Line contactors ........................................................................................................................ 49

4.6 Line filter ................................................................................................................................. 50

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4.6.1 Description ............................................................................................................................. 50

4.6.2 Safety instructions for line filters ............................................................................................ 51

4.6.3 Electromagnetic compatibility (EMC) of the system .............................................................. 52

4.6.4 Dimension drawings ............................................................................................................... 54

4.6.5 Mounting ................................................................................................................................ 58

4.6.6 Technical data ........................................................................................................................ 59

4.6.6.1 Technical data, Blocksize line filter ........................................................................................ 59

4.6.6.2 Technical data, Chassis line filter .......................................................................................... 59

4.7 Line reactors .......................................................................................................................... 61

4.7.1 Description ............................................................................................................................. 61

4.7.2 Safety instructions for line reactors ........................................................................................ 61

4.7.3 Dimension drawings ............................................................................................................... 62

4.7.4 Mounting ................................................................................................................................ 64

4.7.5 Electrical Connection ............................................................................................................. 65

4.7.6 Technical data ........................................................................................................................ 66

4.7.6.1 Blocksize line reactors ........................................................................................................... 66

4.7.6.2 Chassis line reactors .............................................................................................................. 67

4.8 Line connection variants ........................................................................................................ 68

4.8.1 Operation on different line system configurations .................................................................. 68

4.8.2 Methods of line connection .................................................................................................... 70

4.8.3 Operation of the line connection components on the supply line .......................................... 71

4.8.4 Operation of the line connection components via an autotransformer .................................. 72

4.8.5 Operation of the line connection components via an isolating transformer ........................... 73

5 Power Modules ..................................................................................................................................... 75

5.1 Safety instructions for Power Modules .................................................................................. 75

5.2 Blocksize Power Modules (PM240-2) .................................................................................... 76

5.2.1 Description of PM240-2 ......................................................................................................... 76

5.2.2 Requirements for UL/cUL/CSA .............................................................................................. 80

5.2.3 Interface description ............................................................................................................... 82

5.2.3.1 Overview ................................................................................................................................ 82

5.2.3.2 Line supply connection .......................................................................................................... 88

5.2.3.3 Motor connection.................................................................................................................... 89

5.2.3.4 Braking resistor and DC link connection ................................................................................ 90

5.2.3.5 Safe brake relay connection .................................................................................................. 92

5.2.3.6 STO via Power Module terminals .......................................................................................... 92

5.2.4 Connection example .............................................................................................................. 94

5.2.5 Dimension drawings ............................................................................................................... 96

5.2.5.1 Power Modules with internal cooling...................................................................................... 96

5.2.5.2 Push through Power Modules .............................................................................................. 104

5.2.5.3 Drilling patterns .................................................................................................................... 108

5.2.6 Mounting .............................................................................................................................. 109

5.2.6.1 Mounting dimensions and tightening torques ...................................................................... 110

5.2.6.2 Mounting the shield connection plate .................................................................................. 111

5.2.7 Electrical connection ............................................................................................................ 114

5.2.7.1 Special issues when connecting Power Modules FSG........................................................ 114

5.2.8 Technical data ...................................................................................................................... 115

5.2.8.1 200 V Power Modules .......................................................................................................... 116

5.2.8.2 400 V Power Modules .......................................................................................................... 123

5.2.8.3 690 V Power Modules .......................................................................................................... 131

5.2.8.4 Harmonic currents ................................................................................................................ 136

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5.2.9 Characteristics ...................................................................................................................... 136

5.2.9.1 Current derating .................................................................................................................... 136

5.2.9.2 Overload capability ............................................................................................................... 139

5.3 Power Modules Chassis ....................................................................................................... 141

5.3.1 Description ............................................................................................................................ 141

5.3.2 Interface description .............................................................................................................. 142

5.3.2.1 Overview ............................................................................................................................... 142

5.3.2.2 Terminal Block X9 ................................................................................................................. 143

5.3.2.3 DCPS, DCNS connection for a dv/dt filter ............................................................................ 144

5.3.2.4 X41 EP terminal / temperature sensor connection ............................................................... 144

5.3.2.5 X42 terminal strip .................................................................................................................. 146

5.3.2.6 X46 Brake control and monitoring ........................................................................................ 146

5.3.2.7 DRIVE-CLiQ interface X400-X402 ........................................................................................ 147

5.3.2.8 Meaning of the LEDs on the Power Module ......................................................................... 147

5.3.3 Connection example ............................................................................................................. 149

5.3.4 Dimension drawings .............................................................................................................. 150

5.3.5 Electrical connection ............................................................................................................. 152

5.3.6 Technical data ....................................................................................................................... 154

5.3.7 Characteristics ...................................................................................................................... 155

5.3.7.1 Current derating .................................................................................................................... 155

5.3.7.2 Overload capability ............................................................................................................... 157

6 DC link components ............................................................................................................................ 159

6.1 Blocksize ............................................................................................................................... 159

6.1.1 Braking resistors ................................................................................................................... 159

6.1.1.1 Description ............................................................................................................................ 159

6.1.1.2 Safety instructions for blocksize braking resistors ................................................................ 160

6.1.1.3 Connection examples ........................................................................................................... 161

6.1.1.4 Dimension drawings .............................................................................................................. 162

6.1.1.5 Installation ............................................................................................................................. 164

6.1.1.6 Technical data ....................................................................................................................... 165

6.2 Chassis ................................................................................................................................. 171

6.2.1 Braking Modules ................................................................................................................... 171

6.2.1.1 Description ............................................................................................................................ 171

6.2.1.2 Safety instructions for Braking Modules chassis format ....................................................... 172

6.2.1.3 Braking Module for frame size FX ........................................................................................ 173

6.2.1.4 Braking Module for frame size GX ........................................................................................ 174

6.2.1.5 Connection example ............................................................................................................. 175

6.2.1.6 Braking resistor connection X1 ............................................................................................. 175

6.2.1.7 X21 digital inputs/outputs ...................................................................................................... 176

6.2.1.8 S1 Threshold switch .............................................................................................................. 177

6.2.1.9 Installing a Braking Module in a Power Module, frame size FX ........................................... 178

6.2.1.10 Installing a Braking Module in a Power Module, frame size GX ........................................... 180

6.2.1.11 Technical data ....................................................................................................................... 181

6.2.2 Braking resistors ................................................................................................................... 182

6.2.2.1 Description ............................................................................................................................ 182

6.2.2.2 Safety instructions for braking resistors chassis format ....................................................... 183

6.2.2.3 Dimension drawing ............................................................................................................... 185

6.2.2.4 Electrical connection ............................................................................................................. 186

6.2.2.5 Technical data ....................................................................................................................... 187

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7 Motor-side power components ............................................................................................................. 189

7.1 Blocksize .............................................................................................................................. 189

7.1.1 Motor reactors ...................................................................................................................... 189

7.1.1.1 Description ........................................................................................................................... 189

7.1.1.2 Safety instructions for motor reactors .................................................................................. 190

7.1.1.3 Dimension drawings ............................................................................................................. 191

7.1.1.4 Mounting .............................................................................................................................. 195

7.1.1.5 Electrical connection ............................................................................................................ 196

7.1.1.6 Technical data ...................................................................................................................... 196

7.2 Chassis ................................................................................................................................ 199

7.2.1 Motor reactors ...................................................................................................................... 199

7.2.1.1 Description ........................................................................................................................... 199

7.2.1.2 Safety instructions for motor reactors .................................................................................. 200

7.2.1.3 Dimension drawing .............................................................................................................. 201

7.2.1.4 Technical data ...................................................................................................................... 202

7.2.2 Sinusoidal filter ..................................................................................................................... 202

7.2.2.1 Description ........................................................................................................................... 202

7.2.2.2 Safety instructions for sine-wave filters ............................................................................... 203

7.2.2.3 Dimension drawing .............................................................................................................. 204

7.2.2.4 Technical data ...................................................................................................................... 205

7.2.3 dv/dt filter plus Voltage Peak Limiter ................................................................................... 206

7.2.3.1 Description ........................................................................................................................... 206

7.2.3.2 Safety instructions for du/dt filter plus Voltage Peak Limiter ............................................... 207

7.2.3.3 Interface description ............................................................................................................. 209

7.2.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter .......................................................... 210

7.2.3.5 Dimension drawing, dv/dt reactor ........................................................................................ 211

7.2.3.6 Dimension drawing of the voltage peak limiter .................................................................... 212

7.2.3.7 Technical data ...................................................................................................................... 213

7.2.4 dv/dt filter compact plus Voltage Peak Limiter ..................................................................... 214

7.2.4.1 Description ........................................................................................................................... 214

7.2.4.2 Safety instructions for du/dt filter compact plus Voltage Peak Limiter ................................. 215

7.2.4.3 Interface description ............................................................................................................. 217

7.2.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter ........................................... 218

7.2.4.5 Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter ................................. 219

7.2.4.6 Technical data ...................................................................................................................... 221

8 Control Units, Control Unit Adapters and operating components ........................................................... 223

8.1 Introduction .......................................................................................................................... 223

8.1.1 Control Units ........................................................................................................................ 223

8.1.2 Control Unit Adapter ............................................................................................................ 226

8.2 Safety instructions for Control Units and Control Unit Adapters .......................................... 227

8.3 Control Unit CU310-2 PN (PROFINET) ............................................................................... 229

8.3.1 Description ........................................................................................................................... 229

8.3.2 Interface description ............................................................................................................. 230

8.3.2.1 Overview .............................................................................................................................. 230

8.3.2.2 X22 serial interface (RS232) ................................................................................................ 231

8.3.2.3 X23 HTL/TTL/SSI encoder interface .................................................................................... 232

8.3.2.4 X100 DRIVE-CLiQ interface ................................................................................................ 234

8.3.2.5 X120 digital inputs (fail-safe)/EP terminal/temperature sensor ........................................... 235

8.3.2.6 X121 digital inputs/outputs ................................................................................................... 237

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8.3.2.7 X124 Electronics power supply ............................................................................................. 238

8.3.2.8 X127 LAN (Ethernet)............................................................................................................. 239

8.3.2.9 X130 digital input (fail safe) digital output ............................................................................. 240

8.3.2.10 X131 digital inputs/outputs and analog input ........................................................................ 241

8.3.2.11 X150 P1/P2 PROFINET........................................................................................................ 242

8.3.2.12 Measuring sockets ................................................................................................................ 243

8.3.2.13 S5 DIP switch ........................................................................................................................ 243

8.3.2.14 DIAG button .......................................................................................................................... 243

8.3.2.15 RESET button ....................................................................................................................... 244

8.3.2.16 Memory card ......................................................................................................................... 244

8.3.3 Connection examples ........................................................................................................... 245

8.3.4 Meaning of the LEDs ............................................................................................................ 247

8.3.4.1 Function of the LEDs ............................................................................................................ 247

8.3.4.2 Behavior of the LEDs during booting .................................................................................... 247

8.3.4.3 Behavior of the LEDs in the operating state ......................................................................... 248

8.3.5 Dimension drawing ............................................................................................................... 250

8.3.6 Technical data ....................................................................................................................... 251

8.4 Control Unit CU310-2 DP (PROFIBUS)................................................................................ 251

8.4.1 Description ............................................................................................................................ 251

8.4.2 Interface description .............................................................................................................. 252

8.4.2.1 Overview ............................................................................................................................... 252

8.4.2.2 X21 PROFIBUS .................................................................................................................... 253

8.4.2.3 PROFIBUS address switch ................................................................................................... 254

8.4.2.4 X22 serial interface (RS232) ................................................................................................. 255

8.4.2.5 X23 HTL/TTL/SSI encoder interface ..................................................................................... 255

8.4.2.6 X100 DRIVE-CLiQ interface ................................................................................................. 258

8.4.2.7 X120 digital inputs (fail-safe)/EP terminal/temperature sensor ............................................ 259

8.4.2.8 X121 digital inputs/outputs .................................................................................................... 261

8.4.2.9 X124 Electronics power supply ............................................................................................. 262

8.4.2.10 X127 LAN (Ethernet)............................................................................................................. 263

8.4.2.11 X130 digital input (fail safe) digital output ............................................................................. 264

8.4.2.12 X131 digital inputs/outputs and analog input ........................................................................ 265

8.4.2.13 Measuring sockets ................................................................................................................ 266

8.4.2.14 S5 DIP switch ........................................................................................................................ 267

8.4.2.15 DIAG button .......................................................................................................................... 267

8.4.2.16 RESET button ....................................................................................................................... 267

8.4.2.17 Memory card ......................................................................................................................... 267

8.4.3 Connection examples ........................................................................................................... 269

8.4.4 Meaning of the LEDs ............................................................................................................ 271

8.4.4.1 Function of the LEDs ............................................................................................................ 271

8.4.4.2 Behavior of the LEDs during booting .................................................................................... 271

8.4.4.3 Behavior of the LEDs in the operating state ......................................................................... 272

8.4.5 Dimension drawing ............................................................................................................... 274

8.4.6 Technical data ....................................................................................................................... 275

8.5 Control Unit Adapter CUA31 ................................................................................................. 275

8.5.1 Description ............................................................................................................................ 275

8.5.2 Interface description .............................................................................................................. 276

8.5.2.1 Overview ...............................................................................................................................

276

8.5.2.2 X200-X202 DRIVE-CLiQ interfaces ...................................................................................... 277

8.5.2.3 X210 EP terminal / temperature sensor ................................................................................ 277

8.5.2.4 X224 electronics power supply ............................................................................................. 279

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8.5.3 Connection example ............................................................................................................ 279

8.5.4 Meaning of the LEDs ........................................................................................................... 280

8.5.5 Dimension drawing .............................................................................................................. 280

8.5.6 Technical data ...................................................................................................................... 281

8.6 Control Unit Adapter CUA32 ................................................................................................ 281

8.6.1 Description ........................................................................................................................... 281

8.6.2 Interface description ............................................................................................................. 282

8.6.2.1 Overview .............................................................................................................................. 282

8.6.2.2 X200-X202 DRIVE-CLiQ interfaces ..................................................................................... 283

8.6.2.3 X210 EP terminal / temperature sensor ............................................................................... 283

8.6.2.4 X220 HTL/TTL/SSI encoder interface .................................................................................. 285

8.6.2.5 X224 electronics power supply ............................................................................................ 286

8.6.3 Connection example ............................................................................................................ 287

8.6.4 Meaning of the LEDs ........................................................................................................... 287

8.6.5 Dimension drawing .............................................................................................................. 288

8.6.6 Technical data ...................................................................................................................... 288

8.7 Mounting Control Units and Control Unit Adapters .............................................................. 289

8.8 Basic Operator Panel BOP20 .............................................................................................. 290

8.8.1 Description ........................................................................................................................... 290

8.8.2 Interface description ............................................................................................................. 290

8.8.3 Mounting .............................................................................................................................. 293

9 Supplementary system components and encoder system integration ................................................... 295

9.1 Sensor Modules ................................................................................................................... 295

9.1.1 Safety instructions for Sensor Modules Cabinet-Mounted .................................................. 295

9.1.2 Sensor Module Cabinet-Mounted SMC10 ........................................................................... 296

9.1.2.1 Description ........................................................................................................................... 296

9.1.2.2 Interface description ............................................................................................................. 297

9.1.2.3 Meaning of the LEDs ........................................................................................................... 300

9.1.2.4 Dimension drawing .............................................................................................................. 302

9.1.2.5 Mounting .............................................................................................................................. 303

9.1.2.6 Technical specifications ....................................................................................................... 304

9.1.3 Sensor Module Cabinet-Mounted SMC20 ........................................................................... 305

9.1.3.1 Description ........................................................................................................................... 305

9.1.3.2 Interface description ............................................................................................................. 306

9.1.3.3 Meaning of the LEDs ........................................................................................................... 310

9.1.3.4 Dimension drawing .............................................................................................................. 311

9.1.3.5 Mounting .............................................................................................................................. 312

9.1.3.6 Technical data ...................................................................................................................... 313

9.1.4 Sensor Module Cabinet-Mounted SMC30 ........................................................................... 314

9.1.4.1 Description ........................................................................................................................... 314

9.1.4.2 Interface description ............................................................................................................. 315

9.1.4.3 Connection examples .......................................................................................................... 320

9.1.4.4 Meaning of the LEDs ........................................................................................................... 322

9.1.4.5 Dimension drawing .............................................................................................................. 323

9.1.4.6 Mounting .............................................................................................................................. 324

9.1.4.7 Protective conductor connection and shield support ...........................................................

325

9.1.4.8 Technical specifications ....................................................................................................... 326

9.2 DRIVE-CLiQ encoder ........................................................................................................... 331

9.2.1 Description ........................................................................................................................... 331

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9.2.2 Interface description .............................................................................................................. 332

9.2.2.1 Overview ............................................................................................................................... 332

9.2.2.2 DRIVE-CLiQ interface ........................................................................................................... 332

9.2.3 Dimension drawings .............................................................................................................. 333

9.2.4 Installation ............................................................................................................................. 334

9.2.4.1 Mounting accessories ........................................................................................................... 335

9.2.5 Technical data ....................................................................................................................... 336

9.3 Option module Safe Brake Relay ......................................................................................... 338

9.3.1 Description ............................................................................................................................ 338

9.3.2 Safety instructions for Safe Brake Relays ............................................................................ 338

9.3.3 Interface description .............................................................................................................. 339

9.3.3.1 Overview ............................................................................................................................... 339

9.3.3.2 X524 electronics power supply ............................................................................................. 339

9.3.3.3 Brake connection .................................................................................................................. 340

9.3.4 Connection example ............................................................................................................. 340

9.3.5 Dimension drawing ............................................................................................................... 341

9.3.6 Mounting ............................................................................................................................... 341

9.3.7 Technical data ....................................................................................................................... 341

9.4 Safe Brake Adapter optional module .................................................................................... 342

9.4.1 Description ............................................................................................................................ 342

9.4.2 Safety instructions for Safe Brake Adapters ......................................................................... 343

9.4.3 Interface description .............................................................................................................. 344

9.4.3.1 Overview ............................................................................................................................... 344

9.4.3.2 X11 interface to the Control Interface Module ......................................................................

345

9.4.3.3 X12 230 V AC power supply ................................................................................................. 345

9.4.3.4 X14 load connection ............................................................................................................. 345

9.4.3.5 X15 fast de-energization ....................................................................................................... 346

9.4.4 Connection example ............................................................................................................. 346

9.4.5 Dimension drawing ............................................................................................................... 347

9.4.6 Mounting ............................................................................................................................... 347

9.4.7 Technical data ....................................................................................................................... 347

10 Accessories ........................................................................................................................................ 349

10.1 DRIVE-CLiQ cabinet bushings ............................................................................................. 349

10.1.1 Description ............................................................................................................................ 349

10.1.2 Interface description .............................................................................................................. 350

10.1.2.1 Overview ............................................................................................................................... 350

10.1.3 Dimension drawings .............................................................................................................. 351

10.1.4 Installation ............................................................................................................................. 352

10.1.4.1 DRIVE-CLiQ cabinet bushing for cables with DRIVE-CLiQ connectors ............................... 352

10.1.4.2 DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket ............................................ 354

10.1.5 Technical data ....................................................................................................................... 355

10.2 DRIVE-CLiQ coupling ........................................................................................................... 356

10.2.1 Description ............................................................................................................................ 356

10.2.2 Interface description .............................................................................................................. 356

10.2.2.1 Overview ............................................................................................................................... 356

10.2.3 Dimension drawing ............................................................................................................... 357

10.2.4 Mounting ............................................................................................................................... 357

10.2.5 Technical data ....................................................................................................................... 358

10.3 Mounting frame ..................................................................................................................... 358

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10.3.1 Description ........................................................................................................................... 358

10.3.2 Dimension drawings ............................................................................................................. 359

10.3.3 Mounting .............................................................................................................................. 362

10.4 Mounting handles for Power Modules push through ........................................................... 363

11 Cabinet design and EMC for components, Blocksize format ................................................................. 365

11.1 General information ............................................................................................................. 365

11.2 Safety instructions for control panel manufacturing ............................................................. 366

11.3 Information on electromagnetic compatibility (EMC) ........................................................... 367

11.3.1 General information ............................................................................................................. 367

11.3.2 Environments and categories .............................................................................................. 368

11.3.3 Interference emissions and interference immunity .............................................................. 370

11.4 Cable shielding and routing ................................................................................................. 370

11.5 24 V DC Supply Voltage ...................................................................................................... 372

11.5.1 General ................................................................................................................................ 372

11.5.2 Overcurrent protection ......................................................................................................... 374

11.5.3 Overvoltage protection ......................................................................................................... 374

11.5.4 Typical 24 V current consumption of the components ......................................................... 375

11.5.5 Selecting power supply units ............................................................................................... 376

11.6 Connection Methods ............................................................................................................ 377

11.6.1 DRIVE-CLiQ signal cables ................................................................................................... 377

11.6.1.1 Overview .............................................................................................................................. 377

11.6.1.2 DRIVE-CLiQ signal cables without 24 V DC cores .............................................................. 377

11.6.1.3 DRIVE-CLiQ signal cables MOTION-CONNECT with DRIVE-CLiQ connectors ................ 378

11.6.1.4 MOTION-CONNECT DRIVE-CLiQ signal cables with DRIVE-CLiQ connector and M12

socket ................................................................................................................................... 378

11.6.1.5 Comparison of DRIVE-CLiQ signal cables .......................................................................... 380

11.6.1.6 Combined use of MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS .............. 381

11.6.2 Power cables for motors ...................................................................................................... 382

11.6.2.1 Configuring the cable length ................................................................................................ 382

11.6.2.2 Comparison of MOTION-CONNECT power cables .............................................................

383

11.6.3 Spring-loaded terminals ....................................................................................................... 384

11.6.4 Screw terminals.................................................................................................................... 384

11.7 Protective connection and equipotential bonding ................................................................ 385

11.8 Information on control cabinet cooling ................................................................................. 388

11.8.1 General ................................................................................................................................ 388

11.8.2 Ventilation ............................................................................................................................ 389

11.8.3 Power loss of components in rated operation ...................................................................... 391

11.8.3.1 General ................................................................................................................................ 391

11.8.3.2 Power loss of Control Units, Control Unit Adapters and Sensor Modules ........................... 391

11.8.3.3 Power loss for line reactors and line filters .......................................................................... 392

11.8.3.4 Power loss for Power Modules ............................................................................................ 393

12 Service and maintenance ..................................................................................................................... 395

12.1 Safety instructions for service and maintenance ................................................................. 395

12.2 Service and maintenance for components, Blocksize format .............................................. 396

12.2.1 Replacing hardware components ........................................................................................ 396

12.2.2 Replacing the fan CU310-2 DP and CU310-2 PN ............................................................... 396

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12.2.3 Replacing the fan on the PM240-2 ....................................................................................... 398

12.3 Service and maintenance for Chassis format components .................................................. 400

12.3.1 Maintenance ......................................................................................................................... 401

12.3.2 Installation equipment ........................................................................................................... 402

12.3.3 Replacing components ......................................................................................................... 403

12.3.3.1 Replacing the Powerblock, Power Module, frame size FX ................................................... 403

12.3.3.2 Replacing the Powerblock, Power Module, frame size GX .................................................. 406

12.3.3.3 Replacing the Control Interface Module, Power Module, frame size FX .............................. 409

12.3.3.4 Replacing the Control Interface Module, Power Module, frame size GX ............................. 411

12.3.3.5 Replacing the fan, Power Module, frame size FX ................................................................ 413

12.3.3.6 Replacing the fan, Power Module, frame size GX ................................................................ 415

12.4 Forming the DC link capacitors ............................................................................................. 417

12.5 Recycling and disposal ......................................................................................................... 420

A Appendix............................................................................................................................................. 421

A.1 List of abbreviations .............................................................................................................. 421

A.2 Documentation overview ...................................................................................................... 433

Index................................................................................................................................................... 435

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Table of contents

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Introduction

1

1.1

The SINAMICS converter family

With the SINAMICS converter family, you can solve any individual drive task in the low-

voltage, medium-voltage and DC voltage range. From converters to motors and controllers,

all Siemens drive components are perfectly matched to each other and can be easily

integrated into your existing automation system. With SINAMICS you are prepared for

digitization. You benefit from highly efficient engineering with a variety of tools for the entire

product development and production process. And you also save space in the control

cabinet – thanks to the integrated safety technology.

You can find additional information about SINAMICS at the following address

(http://www.siemens.com/sinamics

).

1.2

General information about SINAMICS documentation

SINAMICS documentation

The SINAMICS documentation is organized in the following categories:

● General documentation/catalogs

● User documentation

● Manufacturer/service documentation

Standard scope

The scope of the functionality described in this document can differ from that of the drive

system that is actually supplied.

● Other functions not described in this documentation might be able to be executed in the

drive system. However, no claim can be made regarding the availability of these functions

when the equipment is first supplied or in the event of service.

● The documentation can also contain descriptions of functions that are not available in a

particular product version of the drive system. Please refer to the ordering documentation

only for the functionality of the supplied drive system.

● Extensions or changes made by the machine manufacturer must be documented by the

machine manufacturer.

For reasons of clarity, this documentation does not contain all of the detailed information on

all of the product types, and cannot take into consideration every conceivable type of

installation, operation and service/maintenance.

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Introduction

1.3 Usage phases and their documents/tools (as an example)

Target group

This documentation is intended for machine manufacturers, commissioning engineers, and

service personnel who use the SINAMICS drive system.

Benefits

This manual provides all of the information, procedures and operator actions required for the

particular usage phase.

Siemens MySupport/Documentation

You can find information on how to create your own individual documentation based on

Siemens content and adapt it for your own machine documentation at the following address

(https://support.industry.siemens.com/My/ww/en/documentation

).

Additional information

You can find information on the topics below at the following address

(https://support.industry.siemens.com/cs/de/en/view/108993276

):

● Ordering documentation/overview of documentation

● Additional links to download documents

● Using documentation online (find and search in manuals/information)

Questions relating to the technical documentation

Please send any questions about the technical documentation (e.g. suggestions for

improvement, corrections) to the following email address

(mailto:docu.motioncontrol@siemens.com

).

FAQs

You can find Frequently Asked Questions under Product Support

(https://support.industry.siemens.com/cs/de/en/ps/faq

).

1.3

Usage phases and their documents/tools (as an example)

Usage phase

Document/tool

Orientation

SINAMICS S Sales Documentation

Planning/configuration

• SIZER Engineering Tool

• Configuration Manuals, Motors

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Introduction

1.3 Usage phases and their documents/tools (as an example)

Usage phase

Document/tool

Deciding/ordering SINAMICS S120 catalogs

• SINAMICS S120 and SIMOTICS (Catalog D 21.4)

• SINAMICS Converters for Single-Axis Drives and SIMOTICS Motors

(Catalog D 31)

• SINAMICS Converters for Single-Axis Drives – Built-In Units (D 31.1)

• SINAMICS Converters for Single-Axis Drives – Distributed Converters (D 31.2)

• SINAMICS S210 Servo Drive System (D 32)

• SINUMERIK 840 Equipment for Machine Tools (Catalog NC 62)

Installation/assembly

• SINAMICS S120 Equipment Manual for Control Units and Supplementary System

Components

• SINAMICS S120 Equipment Manual for Booksize Power Units

• SINAMICS S120 Equipment Manual for Booksize Power Units C/D Type

• SINAMICS S120 Equipment Manual for Chassis Power Units

• SINAMICS S120 Equipment Manual for Chassis Power Units, Liquid-cooled

• SINAMICS S120 Equipment Manual water-cooled chassis power units for

common cooling circuits

• SINAMICS S120 Equipment Manual for Chassis Power Units, Air-cooled

• SINAMICS S120 Equipment Manual for AC Drives

• SINAMICS S120 Equipment Manual Combi

• SINAMICS S120M Equipment Manual Distributed Drive Technology

• SINAMICS HLA System Manual Hydraulic Drives

Commissioning

• Startdrive Commissioning Tool

• SINAMICS S120 Getting Started

• SINAMICS S120 Commissioning Manual

• SINAMICS S120 Function Manual Drive Functions

• SINAMICS S120 Safety Integrated Function Manual

• SINAMICS S120 Function Manual Communication

• SINAMICS S120/S150 List Manual

• SINAMICS HLA System Manual Hydraulic Drives

Usage/operation

• SINAMICS S120 Commissioning Manual

• SINAMICS S120/S150 List Manual

• SINAMICS HLA System Manual Hydraulic Drives

Maintenance/servicing

• SINAMICS S120 Commissioning Manual

• SINAMICS S120/S150 List Manual

References

• SINAMICS S120/S150 List Manual

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Introduction

1.4 Where can the various topics be found?

1.4

Where can the various topics be found?

Software

Manual

Alarms

Described in order of ascending numbers

SINAMICS S120/S150 List Manual

Parameters Described in order of ascending numbers SINAMICS S120/S150 List Manual

Function block

diagrams

Sorted according to topic

SINAMICS S120/S150 List Manual

Described in order of ascending numbers

Drive functions

SINAMICS S120 Function Manual Drive Functions

Communication topics

SINAMICS S120 Function Manual Communication

2)

Safety Integrated

Basic and Extended Functions

SINAMICS S120 Safety Integrated Function Manual

Basic Functions

SINAMICS S120 Function Manual Drive Functions

Commissioning Of a simple SINAMICS S120 drive with

STARTER

Getting Started

1)

Commissioning

With STARTER

SINAMICS S120 Commissioning Manual

1)

Commissioning Of a simple SINAMICS S120 drive with

Startdrive

Getting Started

2)

Commissioning

With Startdrive

SINAMICS S120 Commissioning Manual

2)

Web server

SINAMICS S120 Function Manual Drive Functions

Hardware

Manual

Control Units

and expansion

components

• Control Units

• Option Boards

• Terminal Modules

• HUB Modules

• VSM10

• Encoder system

connection

SINAMICS S120 Equipment Manual for Control Units

and Supplementary System Components

Booksize

power units

• Line connection

• Line Modules

• Motor Modules

• DC link

components

• Braking resistors

• Control cabinet

design

SINAMICS S120 Equipment Manual for Booksize

Power Units

Power units, booksize C/D type format SINAMICS S120 Equipment Manual for Booksize

Power Units

C/D Type

Chassis power units

SINAMICS S120 Equipment Manual for Chassis Power

Units, air, liquid or water cooled

AC drive components

SINAMICS S120 Equipment Manual for AC Drives

S120 Combi components

SINAMICS S120 Equipment Manual Combi

Diagnostics via

LEDs

STARTER

SINAMICS S120 Commissioning Manual

1)

Startdrive SINAMICS S120 Commissioning Manual

2)

Meaning of the LEDs

Equipment Manuals

High Frequency Drive components SINAMICS S120 System Manual High Frequency

Drives

1)

Up to firmware version 5.1 SP1

2)

From firmware version 5.2

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Introduction

1.5 Training and support

1.5

Training and support

Training

At the following address (http://www.siemens.com/sitrain), you can find information about

SITRAIN (Siemens training on products, systems and solutions for automation and drives).

Technical Support

Country-specific telephone numbers for technical support are provided in the Internet at the

following address (https://support.industry.siemens.com/cs/ww/en/sc

) in the "Contact" area.

1.6

Directives, standards, certificates

Relevant directives and standards

You can obtain an up-to-date list of currently certified components on request from your local

Siemens office. If you have any questions relating to certifications that have not yet been

completed, please ask your Siemens contact person.

Certificates for download

The certificates can be downloaded from the Internet:

Certificates (https://support.industry.siemens.com/cs/ww/de/ps/13206/cert

)

EC Declaration of Conformity

You can find the EC Declaration of Conformity for the relevant directives as well as the

relevant certificates, prototype test certificates, manufacturers declarations and test

certificates for functions relating to functional safety ("Safety Integrated") on the Internet at

the following address (https://support.industry.siemens.com/cs/ww/en/ps/13231/cert

).

The following directives and standards are relevant for SINAMICS S devices:

●

European Low Voltage Directive

SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive

2014/35/EU, insofar as they are covered by the application area of this directive.

●

European Machinery Directive

SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive

2006/42/EU, insofar as they are covered by the application area of this directive.

However, the use of the SINAMICS S devices in a typical machine application has been

fully assessed for compliance with the main regulations in this directive concerning health

and safety.

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Introduction

1.6 Directives, standards, certificates

●

Directive 2011/65/EU

SINAMICS S devices comply with the requirements of Directive 2011/65/EU on the

restriction of the use of certain hazardous substances in electrical and electronic devices

(RoHS II).

●

European EMC Directive

SINAMICS S devices comply with the EMC Directive 2014/30/EU.

●

EMC requirements for South Korea

SINAMICS S devices with the KC marking on the type plate satisfy the EMC

requirements for South Korea.

●

Eurasian conformity

SINAMICS S comply with the requirements of the Russia/Belarus/Kazakhstan customs

union (EAC).

●

North American market

SINAMICS S devices provided with one of the test symbols displayed fulfill the

requirements stipulated for the North American market as a component of drive

applications.

You can find the relevant certificates on the Internet pages of the certifier

(http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.html

).

●

Specification for semiconductor process equipment voltage drop immunity

SINAMICS S devices meet the requirements of standard SEMI F47-0706.

●

Australia and New Zealand (RCM formerly C-Tick)

SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia

and New Zealand.

●

Quality systems

Siemens AG employs a quality management system that meets the requirements of ISO

9001 and ISO 14001.

Not relevant standards

China Compulsory Certification

SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification

(CCC).

EMC limit values in South Korea

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Siemens SINAMICS S120 Equipment Manual

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