Teleco Flatsat Classic BT User manual

Type
User manual
Flat Sat Classic BT 50 - Flat Sat Classic BT 65 - Flat Sat Classic BT 85
Flat Sat Classic BT Smart 50 - Flat Sat Classic BT Smart 65
Flat Sat Classic BT Smart 85
Automatic antenna for satellite TV reception
Rev. 002 - 03/2021
Flat Sat Classic BT
EN
INSTALLATION GUIDE AND USER MANUAL
Translation of the original instructions
- 2 - Rev.002Flat Sat Classic BT
The original version of this manual was written in Italian. The Manufacturer cannot be held liable for
any translation errors in other language versions.
This manual has been drawn up by the Manufacturer to provide essential information and instruc-
tions in order to perform all operations for maintenance and use of the machine correctly and safely.
The manual is an integral part of the machine’s accessories. It must be kept carefully for the entire
working life of the machine and must be protected against any damage.
The manual must accompany the machine if it is re-installed in a new vehicle or a change of own-
ership occurs.
The information contained in this manual is intended for personnel who will install the machine and
all persons involved in its maintenance and usage.
The manual defi nes the purpose for which the machine is designed and contains all the information
necessary to ensure its safe and correct use.
Constant observance of the information contained in it will ensure user safety, low running costs
and a longer machine service life.
For ease of reference, the manual has been divided into sections covering the main topics. Use the
descriptive index to browse the various topics quickly.
Read the manual and reference documents carefully; this is essential to ensure the automatic
antenna works properly and remains reliable over time and to prevent any damage or injury to
property or persons.
The drawings in this manual are provided for illustrative purposes only. Although the machine in
your possession may diff er in some details from the illustrations contained in this manual, the safety
and accuracy of the information are nevertheless guaranteed.
“Safety symbols” are used in this document to identify various hazard levels or important informa-
tion:
- 3 -Rev.002 Flat Sat Classic BT
Information to prevent a potentially dangerous situation that could cause serious
injury or damage health.
Information to prevent a situation that could potentially cause damage to objects.
Important information for proper execution of the tasks described or correct use of the ma-
chine.
Before carrying out any work on the device, read this manual carefully and make sure
you have understood its contents.
Before starting work, wear personal protective equipment (goggles, gloves, dust
masks, etc.) suitable for the type of work you intend to perform.
The machine must be installed solely and exclusively by qualifi ed and authorised
personnel, in accordance with the instructions provided by the manufacturer.
The Manufacturer is not liable for damages resulting from improper use of the ma-
chine.
Before doing any installation/maintenance work involving access to internal parts of
the machine, all electrical power supplies MUST be disconnected. Failure to follow
this instruction could expose workers to electrical shock or damage the machine.
The information contained in this publication is accurate at the time of going to press but
may be changed without notice.
- 4 - Rev.002Flat Sat Classic BT
WARRANTY
TELECO Teleco guarantees its satellite and terrestrial antennas against faulty mate-
rials and/or workmanship. The TELECO warranty is limited to expense-free replace-
ment or repair of all those parts deemed faulty by TELECO. The warranty lasts for a
3 year period starting from the date of product purchase; nevertheless, it shall only
be deemed valid if the customer can produce a written document stating the date of
purchase (invoice or receipt).
The TELECO Warranty does not cover:
Damage caused by improper installation and/or use and/or maintenance
Damage resulting from product modifi cations that have not been authorised by
Teleco
Damage resulting from use of spare parts that are not Teleco originals
Damage resulting from repairs carried out by personnel who have not been au-
thorised by Teleco
Normal wear of parts
Cost of spare part shipping between customer and service centre
Damages that occur during transport (risks associated with transport are always
borne by the customer)
- 5 -Rev.002 Flat Sat Classic BT
Via E. Majorana , 49 48022 Lugo (RA) ITALY
EC DECLARATION OF CONFORMITY
pursuant to the Machine Directive 2006/42/EC
We hereby declare that the automatic antenna, the specifi cations of which are
provided below, is designed and built to comply with the essential safety and health
requirements of the European Directive on Machine Safety.
This declaration is rendered null and void in the event of incorrect assembly, improp-
er use or modifi cations made to the machine without our written approval.
Machine: AUTOMATIC ANTENNA FOR SATELLITE TV RECEPTION
Model: Flat Sat Classic BT 50 - Flat Sat Classic BT 65 - Flat Sat Classic BT 85
Flat Sat Classic BT Smart 50 - Flat Sat Classic BT Smart 65
Flat Sat Classic BT Smart 85
Serial no. .........................................
Reference Directives:
Machine Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
Electromagnetic Compatibility Directive 2014/30/EU - Regulation 10 UN/ECE Rev. 5
Technical documentation manager: Raul Fabbri, engineer Raul Fabbri
Lugo, 15/04/2019 THE PRESIDENT
Raul Fabbri
- 6 - Rev.002Flat Sat Classic BT
Contents
1. GENERAL INFORMATION ..................................................................................................7
2. SPECIFICATIONS ................................................................................................................9
3. TRANSPORT, HANDLING AND STORAGE .....................................................................11
4. INSTALLATION ..................................................................................................................12
4.1 Safety precautions .........................................................................................................12
4.2 Preparing for installation ................................................................................................12
4.3 Pre-assembling the automatic antenna .........................................................................13
4.4 Installing the external drive unit .....................................................................................15
4.5 Installing the control unit and the control panel .............................................................18
4.6 Connections ...................................................................................................................19
4.7 LNB angle adjustment ...................................................................................................22
5. INSTRUCTIONS FOR USE ................................................................................................23
5.1 Safety precautions .........................................................................................................23
5.2 Preliminary information ..................................................................................................23
5.3 DVB-S2 control unit .......................................................................................................24
5.3.1 Control functions .......................................................................................................25
5.3.2 Messages and Icons on the display ..........................................................................25
5.4 Automatic antenna operationFlat Sat Classic BT ..........................................................26
5.4.1 Satellite search .........................................................................................................26
5.4.2 Switching o and parking the antenna ......................................................................26
5.4.3 Vehicle start-up: the antenna is automatically switched o and parked ...................27
5.5 Control via Smartphone .................................................................................................27
5.5.1 Pairing Bluetooth devices .........................................................................................27
5.5.2 Deleting the list of smartphones paired for Bluetooth connection .............................28
5.6 SMART Function ...........................................................................................................29
6. TROUBLESHOOTING .......................................................................................................30
6.6.1 Firmware upgrade .....................................................................................................30
7. MAINTENANCE ................................................................................................................31
7.1 Spare parts ...................................................................................................................31
8. DISPOSAL .........................................................................................................................31
9. SPARE PARTS LIST ..........................................................................................................32
- 7 -Rev.002 Flat Sat Classic BT
1. GENERAL INFORMATION
This user manual provides information on the operation, installation and confi guration of the auto-
matic satellite TV reception antenna.
Read this user manual carefully before installation and confi guration.
The manufacturer may make changes without prior notice, in accordance with its policy of
continuous product development and upgrading.
For additional information, please contact your local dealer or:
TELECO S.p.A.: Via E. Majorana 49 - 48022 LUGO (RA)
Web site: www.telecogroup.com
Technical assistance: 899,899,856
1.1 Safety
The automatic antenna complies with safety parameters concerning signals
emitted by mobile devices. Protect the internal control unit and wall-mount-
ed control panel from direct sunlight. Install the internal control unit and
wall-mounted control panel in areas where there is no risk of liquid spillage.
This is to prevent the breakdowns that can be caused by electrical discharges.
Each task must ONLY be carried out after disconnecting from the power sup-
ply and ONLY by authorised personnel.
To prevent electrical shock do not disassemble the automatic antenna or its
accessories.
To prevent damage that may result from electrostatic discharges, do not open
or touch components.
Install the internal control unit in a cool, ventilated area to aid dissipation of the
heat produced during operation.
- 8 - Rev.002Flat Sat Classic BT
1.2 Intended use
The automatic Flat Sat Classic BT antenna is designed for installation on vehicle roofs, although
this does not exclude its use in stationary applications.
The automatic antenna has been designed for satellite TV reception and operates on a 12-24 V DC
(10 - 31 V DC) power supply.
The following reasonably foreseeable uses entail residual risks:
Removal of protective devices on mechanical or electrical parts during operation.
Disassembly of mechanical or electrical parts on the machine during operation.
Operating the machine with the electrical panel open.
These uses, which are unavoidable on account of design, must not be permitted.
Any use other than that which is speci ed is not permitted by the manufacturer.
1.3 Unintended uses
All uses not explicitly indicated as INTENDED USES are unintended uses, in particular:
Connecting the machine to power sources other than those specifi ed.
Using the automatic antenna at voltages other than those indicated could compro-
mise its effi ciency and damage the equipment.
Using the machine with the protective devices by-passed or removed.
Using commercial devices for purposes other than those intended by the manufacturer.
- 9 -Rev.002 Flat Sat Classic BT
2. SPECIFICATIONS
2.1 Technical Specifi cations
Flat Sat Classic BT
Power supply
12-24 Vdc
(10 - 31 Vdc)
Absorbed current 5 A @ 12 VDC massimo
Current in stand-by < 20 mA @ 12 Vdc
Self-resetting fuse incorporated in the
electronics
5 A
Bluetooth-connectible phones 4
Control unit dimensions
(H x L x D)
30 x 165 x 115 mm
“Automatic antenna” diameter
490 x 455 mm
635 x 590 mm
850 x 780 mm
“Control unit” weight 0.25 kg
Weight of “External motor unit” for
automatic antenna Ø 500 mm
8.8 kg
Weight of “External motor unit” for
automatic antenna Ø 650 mm
9.0 kg
Weight of “External motor unit” for
automatic antenna Ø 850 mm
10.8 kg
Search system
Fully automatic, NID recognition as per DVB-SI EN 300 468
standards with DVB-S2 Tuner
Satellites that can be set 16
Flat Sat Classic BT
Model Automatic antenna diameter
Flat Sat Classic BT 50 490 x 455 mm
Flat Sat Classic BT 65 635 x 590 mm
Flat Sat Classic BT 85 850 x 780 mm
Flat Sat Classic BT Smart 50 490 x 455 mm
Flat Sat Classic BT Smart 65 635 x 590 mm
Flat Sat Classic BT Smart 85 850 x 780 mm
Some technical speci cations in this table may vary. Users must take the speci cations
provided on the automatic antenna nameplate as exact.
- 10 - Rev.002Flat Sat Classic BT
2.2 Components
1. External motor-driven unit
2. Dish (500 mm / 650 mm / 850 mm)
3. Universal LNB
4. n° 4 screws and n° 4 locknuts
5. Control unit
6. Vehicle roof attachment plate
7. Power cable
8. External switch cable
9. Heat-shrink sheaths
10. n° 4 M6 locknuts
11. Waterproof box to pass leads through to in-
terior
12. Control unit/control panel connection cable
13. Wall-mounted control panel
14. External drive unit motors / control unit con-
nection cable extension
15. External drive unit / control unit coaxial con-
nection cable extension
16. Instruction handbook
17. External switch (optional)
18. Waterproof box to pass leads through to in-
terior (optional)
OPTIONAL
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Flat Sat Classic BT
IT
4
9
2
3
1
11
12
14
15
13
18
17
8
10
7
6
5
16
Fig. 1
- 11 -Rev.002 Flat Sat Classic BT
2.3 Identifi cation plates
1. Adhesive ID plate applied on the base of the
external drive unit
2. Adhesive ID plate applied on the control unit
Model
Serial number
Model
Serial number
1
2
Fig. 2
The nameplate shown here is an exam-
ple. The user must take the speci ca-
tions provided on the automatic antenna
nameplate as exact.
The adhesive plates provide the following data:
Model
Serial number
CE symbol certifying the device
3. TRANSPORT, HANDLING
AND STORAGE
3.1 Storage
During transport and storage, the automatic an-
tenna and its components are protected in two
cardboard packages, divided as follows:
A package containing just the dish (
“Fig. 1”
- 2).
A package containing the remaining compo-
nents (external drive unit, control unit etc.).
Do not place weights on top of the
package containing the dish as doing
so could compromise its fl atness and
integrity.
Do not turn the package upside down.
The correct position is indicated by the
‘this way up’ symbol printed on the pack-
aging (↑↑).
The packaged product must be stored horizon-
tally, in a roofed area that is protected from dust
and moisture.
The electrical equipment has been designed to
withstand shipping and storage temperatures
ranging from:
-20 °C to +40 °C.
- 12 - Rev.002Flat Sat Classic BT
3.2 Handling
Observe accident prevention and
safety regulations during lifting and
transport.
Use lifting and transport equipment
with a capacity that is greater than the
load to be lifted.
The automatic antennas, complete with their
packaging, can be moved with standard lifting
and handling equipment.
4. INSTALLATION
4.1 Safety precautions
The power cable must come direct-
ly from the battery and must not
have any splices. Minimum cable
cross-section is 2.5 mm
2
.
For cables with a length of 6 m or
more the minimum cross-section is
4 mm
2
. Only the Flat Sat Classic BT
must be connected to this cable; all
other devices must be connected to
another power supply cable.
Cutting the cables supplied with the
Flat Sat Classic BT is strictly forbid-
den.
If a cable is too long it is advisable to
wind it into a coil in a free area of the
vehicle.
Leave a portion of cable in the exter-
nal drive unit area; if technical work
needs to be carried out, this will make
drive unit removal easier.
Failure to observe these instructions auto-
matically renders the Warranty null and void.
4.2 Preparing for installation
When opening packages it is impor-
tant to check the integrity of the com-
ponents.
Check that the dish (
“Fig. 3” - 2) has not been
damaged during transport. Proceed as follows:
Place the edge of the dish against a fl at sur-
face (e.g. oor or wall) and check for proper
planarity.
If contact between the surface and the
edge of the dish is continuous then pla-
narity is correct (1).
- 13 -Rev.002 Flat Sat Classic BT
The 3-way power connector (3) must
only be inserted in the “12/24 V DC”
socket on the control unit.
Inserting this connector in any other
socket will irreparably damage the
board and render the warranty null
and void.
3. Connect the BLACK cable (5) to the NEG-
ATIVE POLE (-) of the 12/24 V DC service
battery.
4. Connect the RED cable (6) to the POSITIVE
POLE (+).
Use two cables with a cross-section of
2.5 mm.
WARNING Do not invert the connec-
tions between positive pole and neg-
ative pole.
MOTOR
12/24 Vdc
12/24 Vdc
service
2.5 mm
2
BLACK
RED
BLACK
RED
2
3
4
5
6
1
Fig. 4
If it is not (2), contact the Assistance Service.
1
2
Fig. 3
4.3 Pre-assembling the automatic
antenna
Components - Tools - Accessories
First name Notes
External motor-driven unit (
“Fig. 1” - 1)
Dish (
“Fig. 1” - 2)
n° 4 screws and n° 4
locknuts
(
“Fig. 1” - 4)
Control unit (
“Fig. 1” - 5)
Power cable (
“Fig. 1” - 7)
External service battery 12-24 V DC
Electric cable
cross-section 2.5
mm
2
Once it has been verifi ed that the components
are in good condition, proceed with installation
of the dish on the external drive unit:
1. Temporarily connect the grey motor cables
(1) exiting the external drive unit to the “Mo-
tor” (2) sockets on the control unit.
2. Connect the power cable connector (3) to
the “12/24 V DC” socket (4) on the control
unit.
- 14 - Rev.002Flat Sat Classic BT
5. Press the SAT button (7) on the Control Unit
and wait for the satellite dish support arm
(8) to be raised. Once the vertical position
is reached, switch off the Flat Sat Classic BT
by disconnecting the power cable (
“Fig. 4” -
3) from the control unit.
SAT
7
8
Fig. 5
6. Apply the dish on the support arm, lining it
up with the four holes.
7. Use the four supplied screws with nuts (9)
and (10) to secure the dish in position.
Warning: NEVER loosen the two sup-
port arm lock screws (11) when se-
curing the dish as this would compro-
mise proper antenna alignment.
8. Reconnect the power cable (
“Fig. 4” - 3) to
the control unit and wait for the support arm
to re-close.
10
9
11
Fig. 6
9. Disconnect both the external drive unit com-
plete with dish and the service battery from
the control unit.
- 15 -Rev.002 Flat Sat Classic BT
4.4 Installing the external drive unit
Components - Tools - Accessories
First name Notes
External drive unit
(
“4.3 Pre-assem-
bling the automatic
antenna”)
Attachment plate (
“Fig. 1” - 6)
Heat-shrink sheaths (
“Fig. 1” - 9)
n° 4 M6 locknuts (
“Fig. 1” - 10)
Waterproof box to pass
leads through
(
“Fig. 1” - 11)
External drive unit motors/
control unit connection
cable extension
(
“Fig. 1” - 14)
External drive unit/control
unit coaxial connection
cable extension
(
“Fig. 1” - 15)
Protective cable raceway -
Silicon glue SIKAFLEX
4.4.1 Installation solutions
Before climbing on top of the vehicle
check that the roof is strong enough
to be walked on. Check with the vehi-
cle tter. If not, a scaff old framework
will be required.
1. Carefully check that the vehicle roof can
bear the weight of the external drive unit; if
not, have it strengthened.
2. Select an area in the centre of the roof, large
enough to allow rotation of the automatic an-
tenna. Clean the roof thoroughly at the ex-
ternal drive unit installation point.
3. Identify the on-roof access point to the in-
terior through which the external drive unit
wiring can be run.
4. When attaching, position the external drive
unit attachment plate (1) correctly, with the
shorter side (L min) perpendicular to the di-
rection of vehicle travel.
850 mm
1600 mm
650 mm
1400 mm
500 mm
900 mm
L max
L min
L min
L max
1
1
Fig. 7
- 16 - Rev.002Flat Sat Classic BT
4.4.2 Installation
To install the external drive unit process as de-
scribed:
1. Remove, if present, any transparent fi lms (1)
from the attachment plate.
2. Thoroughly clean the underside surface of
the attachment plate and apply a layer of
silicon glue (2) over the entire surface (e.g.
Sikafl ex).
3. Fix the attachment plate to the vehicle roof
as per the previously illustrated installation
solutions (
“Fig. 7”).
1 2
Fig. 8
4. Apply silicone adhesive along the entire
perimeter of the xing plate to make it com-
pletely watertight.
Fig. 9
5. Insert the external drive unit on the base
plate, aligning it with the four stud bolts (3).
6. Position the wiring cables exiting the exter-
nal drive unit (4) “Motors cable” and (5) “Co-
axial cable”, aligning them with one of the
four grooves (6) on the base of the unit itself.
Do not pull the wiring cables hard as
doing so could damage the internal
connections.
7. Attach the external drive unit to the four stud
bolts (3) of the plate: use the four supplied
nuts (7).
To ensure optimal nut tightening and
avoid any pin breakage, tighten the
nuts with a torque wrench set at 8
N/m.
8 N/m
3
4
5
7
6
Fig. 10
- 17 -Rev.002 Flat Sat Classic BT
4.4.3 Wiring
The cables exiting the base of the external drive
unit (
“Fig. 10” - 4 “Motor Cable”) (“Fig. 10” - 5
“Coaxial cable”), are normally long enough to
connect to the control unit installed inside the
vehicle.
If they are not use the supplied extension leads
(Sect. “4.4.4 Wiring with extension leads”).
1. Insert the cables in the protective raceway
(1) until they reach the point where they are
introduced into the vehicle interior (2).
2. Introduce the cables into the watertight ca-
ble box (3) through which they are passed.
3. Seal the watertight box (3) with silicon seal-
ant to prevent any water infi ltration.
1
2
3
3
Fig. 11
4.4.4 Wiring with extension leads
When installing the antenna, position (if
possible) the connections between the
cables exiting the drive unit base and the
extension leads inside the vehicle.
1. Insert the heat-shrink sheaths (1).
2. Connect the motor lead wiring exiting the ex-
ternal drive unit to the extension (2).
3. Connect the coaxial cable exiting the exter-
nal drive unit to the extension (3).
4. Place the heat-shrink sheaths (1) over the
just-made connections.
5. Heat the sheaths (1) so they adhere to the
connections and make them watertight.
Warning: danger of burns!
2
3
2
3
1
1
1
Fig. 12
- 18 - Rev.002Flat Sat Classic BT
4.5 Installing the control unit and
the control panel
Components - Tools - Accessories
First name Notes
Control unit (
“Fig. 1” - 5)
Wall-mounted control
panel
(
“Fig. 1” - 13)
Control unit attachment
screws
-
The automatic antenna complies with
safety parameters concerning signals
emitted by mobile devices. Protect the
internal control unit and wall-mount-
ed control panel from direct sunlight.
Install the internal control unit and
wall-mounted control panel in areas
without any risk of liquid spillage.
This is to prevent the breakdowns
that can be caused by electrical dis-
charges.
Install the internal control unit in a
cool, ventilated area to aid dissipa-
tion of the heat produced during op-
eration.
1. Install the control unit (1) in an easily acces-
sible compartment in a way that takes into
account the position and curvature of the
leads (2).
2. Install the control panel (3) in an easily ac-
cessible and visible position.
3
2
1
Fig. 13
- 19 -Rev.002 Flat Sat Classic BT
4.6 Connections
Components - Tools - Accessories
First name Notes
Power cable (
“Fig. 1” - 7)
Control unit / control panel
connection cable
(
“Fig. 1” - 12)
External switch cable
(only if optional external
switch is installed)
(
“Fig. 1” - 8)
External switch (optional) (“Fig. 1” - 17)
Electric cable
cross-section 2.5
mm
2
After completing the wiring tasks (Sect. “4.4.3
Wiring”), proceed as described:
1. Connect the GREY motor cables (1) to the
“Motor” connectors on the control unit (2).
2. Connect the WHITE coaxial cable (3) to the
“LNB” connectors on the control unit.
3. Connect the control panel (4) to the “Panel”
connector on the control unit using the con-
nection cable (5 “Control unit / control panel
connection cable”).
MOTOR
PANE L
LNB
3
1
2
4
5
GREY
WHITE
Fig. 14
4. Connect the power cable connector (“Fig.
15” - 6) to the “12/24 V DC” connector on the
control unit.
The 3-way power connector (3) must
only be inserted in the “12/24 V DC”
socket on the control unit.
Inserting this connector in any other
socket will irreparably damage the
board and render the warranty null
and void.
- 20 - Rev.002Flat Sat Classic BT
5. Use an electrical lead with a minimum
cross-section of 2.5 mm
2
to connect the
BLACK CONNECTOR (7) to the NEGATIVE
POLE (-) of the 12/24 V DC vehicle battery
(8).
6. Use an electrical lead with a minimum
cross-section of 2.5 mm
2
to connect the RED
CONNECTOR (9) to the POSITIVE POLE
(+) of the 12/24 V DC vehicle battery (8).
WARNING Do not invert the connec-
tions between positive pole and neg-
ative pole.
Should you use 12/24 V DC power
adapters instead of batteries, make
sure you are using a stabilised power
supply able to provide 5 A continu-
ously and at least 10 A for short peri-
ods. NEVER use low quality, non-sta-
bilised battery chargers.
7. Use an electrical cable to connect the
GREEN safety connector (10) to the con-
sensus of the vehicle ignition console (11)
(in many cases this consensus is located on
Pin 15 on the main terminal board).
The vehicle ignition console safety connec-
tion allows vehicle status to be monitored.
When the engine is started a positive + 12/24
V DC signal is sent to the control unit; this
automatically starts the antenna closure pro-
cedure and locks all control unit functions.
8. Connect the coaxial cable of the receiver or
TV with receiver (12) to the “Receiver” con-
nector on the control unit. You can connect
any satellite receiver.
9. Connect the external switch (Optional) (13)
to the “AUX” connector on the control unit
using the supplied cable (14 “Optional switch
connection cable”).
12/24 Vdc
AUX
RECEIVER
12/24 Vdc
OPTIONAL
NOT SUPPLIED
2.5 mm
2
12
13
6
14
107
9
11
8
BLACK
GREEN
RED
BLACK
GREEN
RED
Fig. 15
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