Toro Combo for Heavy Duty Drive Trencher and P105 Plow, RT1200 Traction Unit Installation guide

Toro
Brand
Toro
Model
Combo for Heavy Duty Drive Trencher and P105 Plow, RT1200 Traction Unit
Category
Car kits
Type
Installation guide
FormNo.3407-977RevA
ComboforHeavyDutyDriveTrencherandP105
Plow
RT1200TractionUnit
ModelNo.25205
ModelNo.25205E
InstallationInstructions
Safety
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
131-2682
1.Raiseorlowerthe
attachments.
3.Plow
2.Trencher
125-6139
1.Liftpointandtie-downpoint
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3407-977*A
PreparingtheMachine
Ensurethattheliftingequipmenthasaliftingcapacityofatleast405kg(893lb).
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengine.
4.Removethekey.
5.Disconnectthebattery.
RemovingtheAttachments
RemovingtheTrencher
Disconnectthehydraulichosesandremovethetrencher.
Capbulkheadttingsandplughoses.
RemovingthePlowandCounterweight
Disconnectthehydraulichosesandremovetheplow .
Capbulkheadttingsandplughoses.
2
InstallingtheCounterweightonaMachinewithTracks
Installthecounterweightonamachinewithtracksperthegurebelow.
Note:Usethebolt(1x8-1/2inches)previouslyremoved;refertoRemovingthePlowandCounterweight(page2).
2x4x2x
(1x4inches)(1inch)
InstallingtheMountonaMachinewithTracks
Installthemountusing3bolts(1x9inches)fromtheplowassembly.Securetheboltsusing6washersand3nutsthatare
includedinthiskit.
6x3x
(1inch)
3
Installthemountusing1bolt(1x9inches)fromtheplowassembly,1bolt(1x10inches),3washers,and3nutsincludedin
thiskit.
1x3x3x
(1x10inches)(1inch)
4
InstallingtheMountonaMachinewithWheels
Installthemountonamachinewithwheelspertheguresbelow.
3x6x3x
(1x4inches)(1inch)
1x2x4x3x
(1x10inches)(1x4inches)(1inch)
5
AssemblingandInstallingtheValve
Assembleandinstallthevalvepertheguresbelow .
3x2x2x1x1x
2x1x2x2x2x2x
(1/4x3/4
inches)
(1/4inch)
(3/8x4-1/4
inches)
(3/8inch)
6
InstallingtheDirectDriveTrencher
Installthedirectdrivetrencherperthegurebelow .
5x5x
8x
(1x3-1/2inches)(1inch)
Connectthe104cm(41inch)hose(hose1)fromthetopttingonthevalvetoportBonthemachine.
Connectthe89cm(35inch)hose(hose2)fromthebottomttingonthevalvetoportAonthemachine.
7
Connecttheexistinghosesfromthetrencherdrivetothevalvesasshown.
Connect1hosefromtherod-endttingofthecylindertotherightport(lowertheattachment)onthemachine.Connect1
hosefromthebase-endttingofthecylindertotheleftport(raisetheattachment)onthemachine.
2x
157cm(62inches)
8
Connecttheteevalvetotheportasshown.
Connecttheexistinghosefromthetrenchermotorttingtotheteevalveasshown.
InstallingthePlow
Installtheplowpertheguresbelow .
1x
5x
6x12x
(1x4-1/2inches)(1x3-1/2inches)(1inch)
9
Note:ThecylinderstoppreventstheP105plowfromswingingintothetrencherdrivemotor.
1x2x2x
(3/8x2-3/4inches)(3/8inch)
Connectthelongertube(tube1)tothetopttingonthevalve.Connecttheshortertube(tube2)tothebottomtting
onthevalve.
Connectthetubestothecheckvalvefromtheplowassembly.
10
Connecttheexistingplowhosestothevalveasshown.
11
Manifold
Routethe60-inchhosefromA7onthemanifoldtothelowerleftcylinderontheplow .
Routethe57-inchhosefromB7onthemanifoldtothelowerrightcylinderontheplow.
1x1x
152cm(60inches)145cm(57inches)
12
1x1x
Adapter
45cm(18inches)
Route1hose(80-inch)fromthecentercylinderbaseendttingtoB2onthemanifold.
Route1hose(80-inch)fromthecentercylinderrodendttingtoA2onthemanifold.
2x
203cm(80inches)
13
Route1hose(134-inch)fromtherightrearcylinderttingclosest(baseside)fromthemachinetoA3onthemanifold(BoxA).
Route1hose(134-inch)fromtherightrearcylinderttingfarthest(rodside)tothemachinetoB3onthemanifold(BoxB).
2x
340cm(134inches)
14
Route1hose(100-inch)fromtherod-sidettingofthelargetopcylindertoA4onthemanifold(BoxA).
Route1hose(100-inch)fromthebase-sidettingofthelargetopcylindertoB4onthemanifold(BoxB).
2x
254cm(100inches)
15
Securetheplowhoseswiththehoseguardsandcableties.
6x2x
TorquingtheHardware
Bolt(1x10inch)Bolt(1x3-1/2inch)Bolt(1x4inch)Bolt(1x4-1/2inch)
16
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Toro Combo for Heavy Duty Drive Trencher and P105 Plow, RT1200 Traction Unit Installation guide

Toro
Brand
Toro
Model
Combo for Heavy Duty Drive Trencher and P105 Plow, RT1200 Traction Unit
Category
Car kits
Type
Installation guide
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