Henny Penny CW-114 User manual

Type
User manual

This manual is also suitable for

- -
FM01 -276
Revised 7-99
Henny Penny
LIMITED WARRANTY FOR HENNY PENNY APPLIANCES
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the
original purchaser only for Henny Penny appliances and replacement parts:
NEW EQUIPMENT:
Any part of a new appliance, except lamps and fuses, which proves to be
defective in material or workmanship within two (2) years from date of original installation, will be
repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To
validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten
(10) days after installation.
REPLACEMENT PARTS:
Any appliance replacement part, except lamps and fuses, which proves to
be defective in material or workmanship within ninety (90) days from date of original installation will be
repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment and replacement parts covers only the repair or replacement of the defective
part and does not include any labor charges for the removal and installation of any parts, travel or other expenses
incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY:
Henny Penny will replace any frypot that fails due to manufacturing or
workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover
any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS:
During this time, any frypot that fails due to manufacturing or workmanship
issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a
new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS:
During this time, any frypot that fails due to manufacturing or workmanship
issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to
install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal
sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be represented to either Henny Penny or the distributor from whom the appliance was
purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written
consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY
FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY
(INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONSQUENTIAL DAMAGES) SHALL BE
AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or
abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE
LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE
EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME
FOR IT ANY OTHER OBLIGATION OR LIABILITY.
Section 1. IN
ION ................................................
1-l
isplay Counter Warmer
.....................................
1-l
eatures ...................................................
1-l
1-3. Proper Care
................................................
l-l
1-4. Assistance
.................................................. l-2
1-5. Model Variations
............................................ 1-2
l-6. Safety .....................................................
1-3
Section 2. INSTA N .................................................
2-1
2-1. Introduction
................................................ 2-l
2-2. Unpacking.
................................................. 2-1
2-3. Location ....................................................
2-3
emove Control anel ................................... 2-3
rain Connectio
...........................................
2-4
ion ..........................................
2-4
ble
..........................................
2-5
ater Supply Conne on .....................................
2-5
lghtbulbs and Glas anels ...................................
2-6
imensions ..........................................
2-7
Section 3.
....................................................
3-1
ion ................................................
3-1
g Controls. ........................................
3-l
escription, and unction ...............................
3-4
.............................................
roduct .......................................
n and Cleanup ......................................
3-7
Section 4.
NG ............................................
4-1
ction
................................................
4-l
shooting ..; ..........................................
Maintenance Problems.
.......................................
4-2
Section 5. MA
NANCE
................................................
5-l
5-l.
reduction ................................................
5-1
5-2.
truments ............................................
5-I
5-3.
ulb...............................~ ..................
5-l
5-4. use.....................................~
.................
5-2
&ion 5.
ainer
......................................
5-2
.................................
5-4
.......................................
5-
.......................................
5-
................................................
5-1
ch
...............................................
5-7
.................................
5-e:
.......................................
5-9
.......................................
5-
.......................................
5-
ermometer
...............................................
5-P P
ntactor ...................................................
5-12
.......................................
5-12
eater
...........................................
5-U
er ..............................................
5-13
............................................
iii-iostat
5-14
-
.......................................
5-15
..........................
5-16
..........................
5-17
.::::::::::::::::::::::::::
5-l
..
5-1
..........................
5-2
..........................
5-2
..........................
5-2
.............................
5-2
N
..........................................
6-1
................................................
............................................
arts......................................”
....
6-l
er
...............................................
6-1
.....................................................
6-2
....................................................
6-2
y
...................................................
6-2
............................................
6-3
UNTE
The Henny Penny Display Counter unit of food processing
equipment used to display the food product and maintain the
temperature of hot foods in the commercial food service
operation. This highly efficient, quality-built cabinet will keep
hot foods at proper holding temperature with controlled
humidity. The Henny Penny Display Counter Warmer has
see-thru doors which allow viewing and also access to the hot
foods.
Large, ten gallon water well.
0 Automatic water fill system with manual bypass.
Four removable sliding glass doors.
Stainless steel four pan display well (bottom).
Thermostatic and thermometer water control.
Easy to keep clean.
@ Individual heater controls.
* Removable access panels for easy maintenance.
As in any unit of food service equipment, the Display Counter
Warmer does require care and maintenance. Suggestions for
this maintenance are contained in this manual.
Henny Penny Model CW-216/CW-114
1-3. PROPER CARE (continued) For your convenience, this manual consists of the following sections:
Table of Contents
Introduction
Installation
Operation
Troubleshooting
Maintenance
Wiring Diagrams
Parts List
Distributor List
The conscientious use of the recommended procedures, coupled
with regular maintenance, will result in few repairs to the equipment.
When such repairs are required, they may be accomplished by
following the repair steps contained in this manual.
1-4. ASSISTANCE Should you require outside assistance, just call your local
independent Henny Penny distributor.
In addition, feel free to contact our corporate headquarters in
Eaton, Ohio. Dial 1-800-417-8405 toll free, or 937-456-8405.
1-5. MODEL VARIATIONS This manual covers both the CW-216 two tier cabinet and the
CW114 single base cabinet.
Model Number Product Number
CW-216 05070
CW-114 05089
1-2 296
The only way to insure safe operation of the
nny Penny
Display Counter Warmer is to fully understa the proper
installation, operation, and maintenance procedures. The
instructions in this manual have been prepared to aid you in
learning the proper procedures. Where information is of
particular importance or is safety related, the words N
CAUTION, or WARNING are used. Their usage is described
below.
The word NOT is used to highlight especially important
information.
The word CAUTION is used to alert you to a procedure that,
if not performed properly, may damage the unit.
NING is used to alert you to a procedure, that
if not performed properly, might cause personal injury.
enny Penn
te
This section provides the installation instructions for the Henny
Penny Display Counter Warmer.
Installation of this unit should be performed only by
a qualified service technician.
Do not puncture the skin of Display Counter Warmer with
drills or screws as component damage or electrical shock could
result.
The Henny enny Display Counter Warmer is tested,
inspected, and expertly packed to insure arrival at its
destination in the best possible condition. The cabinet has been
bolted to a wooden skid. All glass items have been packed in
cartons and taped inside the unit. The unit is then packed inside
a triple wall corrugated carton with sufficient padding to
withstand normal shipping treatment. Any shipping damages
should be noted in presence of delivery agent and signed prior
to his or her departure.
To remove the Henny Penny
isplay Counter Warmer from
the carton, you should:
1. Carefully cut banding straps.
2. Open top flaps and remove packing.
3. Lift carton off skid.
isplay Counter Warmer is now ready for location and
set-up.
,..H-.
Place the unit on a table, preferably with a cut-out opening
below the cabinet to allow easy service connections and
serviceability. When setting up the Henny Penny
Counter Warmer, be sure to level the table.
The unit has built-in draining capabilities, but this
becomes ineffective when set on an unlevel table.
After the Henny Penny Display Counter Warmer has been
leveled on the table, run a bead of silicone rubber (or equivalent
sealant) around the perimeter of the unit, sealing it to the table
top. You are now ready to make the electrical and drain
connections to the unit.
1. emove the seven screws fastening the end panel to the
cabinet.
2. Slide bottom of end panel out first allowing top to drop
below shelf edge.
The drain can be connected to a 1 inch N.P.T. directly below
the water well or to a
3/4
inch N.P.T. from the operator’s side.
We recommend the 1 inch N.P.T. connection as this will allow
straight down draining of the water.
The Display Counter Warmer is available from the factory
wired for 208 or 230 volts, single phase 3-wire (includes neutral)
or three phase 4-wire (includes neutral) 60 Hertz service. The
proper power service cable must be provided at installation.
Check the data plate on the side panel of the control end to
- .’
determine the correct power supply.
The cabinet must be adequately and safely grounded.
Refer to local electrical codes for correct grounding
procedures.
A separate disconnect switch with proper capacity fuses or
breakers must be installed at a convenient location between
the cabinet and the power source. The field supply wiring to
the cabinet should be an insulated copper conductor rated for
600 volts and 90” C.
-216/
The electrical power can be connected from the bottom or from
the operator’s side. There is a l-3132 inch diameter hole from
either connection. Again,
we recommend the bottom
connection as this will give a cleaner appearance to the unit.
Please observe the electrical connection information on the
data plate located on the side panel of the control end.
Voltage potential of L1 and Lz to ground cannot exceed
125 volts.
tS
as6 S
s
.
cw-114
230
CW-114
230
cw-114 208
CW-114 208
CW-216
230
CW-216 230
CW-216 208
C W-216
208
3400 13.2
05089
3400 16.3
05089
3400
13.8
05089
3400 17.6
05089
4160 14.4
05070
4160
21.0 05070
4160
15.3 05070
4160 22.5 05070
The automatic water system has a
11’4
inch compression fitting
for copper tubing. Hot water would be preferred. We
recommend using the automatic water system as this will allow
the unit to maintain a more even water temperature and help
insure that the unit never runs dry of water.
A straight-through bulkhead fitting is furnished with the unit
for l/4 inch copper tubing to protect the water line where it
passes through the sheet metal.
Reinstall the end panel.
This unit as manufactured requires the installation of
an appropriate back-siphoning device (as per National
lumbing Code ASA-A40: 8-1955) to be connected to
the water inlet line. This device to be connected in
accordance with the basic plumbing code of the Building
fficials and Code Administrators International, Inc.
(BOCA), and the Food Service Sanit
Manual of -d
the Food and Drug Administration (
A water shut-off valve should be installed in a
convenient location.
Install the light bulbs and glass panels.
The unit is now ready to be cleaned per instructions in the
Operations Section of this manual.
c
-
-
I
-
envy
This section provides the daily operating procedure for your
Display Counter Warmer. Read Section 1 and this Section
before operating the cabinet. Also, refer to Section 2 to be sure
the cabinet has been properly installed. The arrangement of
this Section is:
An illustration and explanation of all operating conrols.
Step-by-step operating procedures.
Daily maintenance procedures.
Figures 3-1 through 3-11 identify and describe the function
of all the operating controls and the major components of the
cabinet.
c
-_
._.i
The water valve is an electrical solenoid valve which is
3-2 4
Radiant Heater
The radiant heater is a long tubular heater mounted in a
reflector located in the ceiling panel of the unit.
3-3 5
Hi-Limit
The hi-limit thermostat is a safety device mounted to the
Thermostat
bottom of the water pan which detects an over temperature
condition if the water pan runs dry.
3-4 6
Water Pan Insert
The water pan insert is to hold the pans in place over the water.
3-5 7
Pan Support -
The pan support tilts the pans used in the top toward the
Top
customer side of the unit.
3-6 8
The light bulb is a 60 watt rated long-life bulb. It should be
replaced by a 60 watt long-life bulb.
3-7 9
Lamp Socket
The lamp socket is a high temperature ceramic socket for
holding the light bulb.
3-8 10
inted Glass
The tinted glass panels are specially tempered colored glass
anel
with a thin film of silicone. They are used to protect the light
bulbs as well as color the light.
3-9 11
Water Control
This switch is a three-position switch with center position being
Switch off. In the position marked AUTOMATIC (up) the water level
in the unit will be controlled by the liquid level sensor. In the
position marked MANUAL (down) the water valve is opened
directly by the switch. This MANUAL position is spring loaded
so that the water valve will close when the switch is released.
3-9 12
Water Light
The water light is operated directly by the liquid level sensor.
It indicates low water conditions no matter what position the
water control switch is in. The low water level is indicated when
the light is illuminated.
late the water temperature.
switch is on and the
heat and water system
controls are
energized. If the power light becomes non-illuminated during
normal operation, this means the water pan hi-limit device has
opened indicating that the unit is out of water.
Light Fuse Holder
The liquid level sensor is an electro-mechanical sensing device
used to automatically control the water level in the water pan.
The sensor can be inactivated by the water control switch. Also,
the sensor illuminates the low water light when it senses a low
water condition.
measures
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Henny Penny CW-114 User manual

Type
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