TMI Products 1994-98 Mustang Convertible Upholstery Kit Installation guide

Type
Installation guide

TMI Products 1994-98 Mustang Convertible Upholstery Kit allows you to easily restore your 1994-98 Mustang convertible to its former glory with a new set of high-quality upholstery. This upholstery kit includes everything you need to replace the front seat upholstery, rear seat upholstery, headrest, and seat foam.

The upholstery is made from durable, high-quality materials that are designed to last. It's also resistant to fading and staining, so you can be sure that your upholstery will look great for years to come.

TMI Products 1994-98 Mustang Convertible Upholstery Kit allows you to easily restore your 1994-98 Mustang convertible to its former glory with a new set of high-quality upholstery. This upholstery kit includes everything you need to replace the front seat upholstery, rear seat upholstery, headrest, and seat foam.

The upholstery is made from durable, high-quality materials that are designed to last. It's also resistant to fading and staining, so you can be sure that your upholstery will look great for years to come.

FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Preparation
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IssueA:12-01-11
Item2
Item3
Item5
Item4
P,art#:43-77624,43-77724,43-77324,43-77627,43-77727,43-77327,43-77628,43-77728,
43-77328
Conflicts:Coupe-KitforConvertibleModelsOnly
KitContents:
HardwareContent
Item# QuantityReqd. Description
1 2 BackrestUpholstery
2 2 SeatBottomUpholstery
3 2 HeadrestCovers
4 2 BackrestSeatFoam
5 2 SeatBottomSeatFoam
6 4 LSupportRods
7 6 111/2”MainRods
8 6 12”MainRods
9 4 15”SupportRods
10 1 RearUpperUpholstery
11 1 RearLowerUpholstery
12 10 13”MetalRods
13 4 17”MetalRods
14 4 137/8”
15 6 PlasticStringAnchor
16 39FT String(Cutto18”Pieces)
AdditionalItems(mayberequired)
Item# QuantityReqd. Description
1 130 HogRings
2 2 ThinPlasticBag
3 1 ClothesHanger
RecommendedSequenceofApplication
Item# Accessory
Legend
STOP:Damagetothevehiclemayoccur.Donotproceeduntil
processhasbeencompliedwith.
CAUTION:Aprocessthatmustbecarefullyobservedinorderto
reducetheriskofdamagetotheaccessory/vehicle.
OPERATORSAFETY:Usecautiontoavoidriskofinjury.
TOOLS&EQUIPMENT:UsedinFigurestocalloutthespecific
toolsandequipmentrecommendedfortheprocess.
REVISIONMARK:Thismarkhighlightsachangeininstallation
withrespecttopreviousissue.
SAFETYTORQUE:Thismarkindicatesthattorqueisrelatedto
safety.
VIDEO:VideoAvailable;clicktoPlay
RecommendedTools
Personal&VehicleProtection Notes
SafetyGoggles
Latex/RubberGloves
SpecialTools
Sockets 10mm(DeepSocket),5/8”,1/2”
Screwdriver Phillips,Flathead
WireCutters
HogRingPliers
TorxScrewdriver T45,T25
HeyKey 2mm
ThreadingNeedle Canbemadeusingaclotheshanger
RazorBlade(S)
Steamer/HeatGun
SpecialChemicals Notes
FoamLockGlue
Usedtosecurecovertofoam
Vinyl/LeatherCleaner Optional-Usedtocleancoverafterinstallation
Item1
Item6
Item8
Item7
TM
Item9
Item11
Item12
Item14
Item13
Item10
Item15
99-7624-000REV1
Item16
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Preparation
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TableofContents
I. Preparation............................................................................................................................................... 1-2
1. TableOfContents..................................................................................................................................2
II. Procedure...............................................................................................................................................3-15
1. FrontDriverandPassengerSeatDisassembly......................................................................................3
2. InstallTMIFoamandUpholsterytoSeatBottomFrame....................................................................7
3. InstallTMIFoamandUpholsterytoBackrestFrame.........................................................................10
4. RemoveandInstallHeadrestUpholstery...........................................................................................15
5. RearSeatRemoval................................................................................................................................16
6. RemoveFactorySeatUpholstery........................................................................................................17
7. TMIReplacementUpholsteryInstall-RearLowerCushion..............................................................19
8. TMIReplacementUpholsteryInstall-RearUpperCushion..............................................................23
AccessoryInstallationPractice(readbeforeinstallation)
Caremustbetakenwheninstallingthisaccessorytoensuredamagedoesnotoccurtothevehicleorvehicle’scomponents.Theinstal-
lationofthisaccessoryshouldfollowapprovedguidelinestoensureaqualityinstallation.
Thisdocumentcoverssuchitemsas:
• VehicleProtection(useofcoversandblankets,cleaningchemicals,etc.)
• Safety(eyeprotection,checkingtorqueprocedure,etc.)
• VehicleDisassembly/Reassembly(panelremoval,partstorage,etc.)
• ElectricalComponentDisassembly/Reassembly(batterydisconnection,connectorremoval,etc.)
PleaseseeyourAuthorizedTMIProductsdealerforacopyofthisdocument.
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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1. FrontDriverandPassengerSeatDisassembly
a. Disconnect(-)Negativeterminalonbattery.
b. Removefrontdriverandpassengerseat.
1. UsingaPhillipsscrewdriver,removethe
plasticretaininglockslocatedontheplastic
trims.
2. Pullplastictrimsrearwardtoremove(Fig.
1).
3. Removetworearboltsandtwofrontbolts
usinga5/8”ratchet/socket(Fig.2andInsert
Image).
4. Disconnectanyconnectorsandremoveseat.
5. Repeatsteps1-4toremoveotherfrontseat.
c. Removereclinerlevercovers.
1. UsingaPhillipsscrewdriverremoveone
screwonthebacksideofthecoverandre-
move(Fig.3).
NOTE:Coversarelocatedonrightsideforpas-
sengerseatandonleftsidefordriverseat.
PhillipsScrewdriver
Fig.1
5/8”Ratchet/Socket
Fig.2
Fig.3
PhillipsScrewdriver
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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d. Removebackrestreleaselever.
1. RemoverubberlevercapandonePhillips
screwtoremove(Fig.4).
e. Removeseatrails.
1. Usinga10mmratchet/socket,removefour
boltssecuringtheseatrailtotheseat(Fig.
5).
2. Removetensionspring(InsertImage).
f. Removebackrestfromseatbottom.
1. Removetwoboltsusinga1/2”ratchet/
socket(Fig.6).
NOTE:Locatedonrightsideonpassengerseat
andleftsideondriverseat.
2. RemoveoneboltusingaTroxT45(Insert
Image).
NOTE:Locatedonleftsideonpassengerseatand
rightsideondriverseat.
Fig.4
Fig.5
Fig.6
PhillipsScrewdriver
10mmRatchet/Socket
1/2”Ratchet/Socket,TorxT45
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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3. Disconnectlumbarsupporthose(Fig.7).
g. Removelumbarsupportswitchbezel.
1. Pushinthesidesofthebezeltoremove
(Fig.8).
STEP2-3AREFORTHEDRIVERSIDESEAT
ONLY(Skipstep2-3forpassengerseat).
2. Removeseatbottomadjustmentknobusing
a2mmhexkey(TopInsertImage).
3. RemovepowerseatcontrolusingaPhillips
screwdriver(BottomInsertImage).
h. Removeseatbottomupholstery.
1. Usingaflatheadscrewdriverorappropri-
ateprytool,releasetheJ-Clipssecuringthe
upholsterytotheseatframe(Fig.9).
DriverSeatOnly
DriverSeatOnly
Fig.7
Fig.8
Fig.9
Phillipsscrewdriver/2mmHexKey
FlatheadScrewdriver
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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2. Carefullyremovethefoamcushionand
upholsteryfromtheframe(Fig.10).
i. Removebackrestfoamandupholsteryfrom
seatframe.
1. DisconnectJ-Clipfrombottomofbackrest
(Fig.11).
2. Removeheadrestbyreleasinglocking
mechanismandpullingtheheadrestout
(Fig.12andTopInsertImage).
NOTE:Toaccessreleaselevertoheadrestand
postguide,werecommendcuttingtherearofthe
backrestupholsteryasshown.
3. Removepostguidebyreleasethelocktabs
onthesidesofthepostguide(BottomInsert
Image).
Fig.10
Fig.11
Fig.12
RazorBlade
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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4. RemoveseatbeltholderusingaTroxT25
(Fig.13).
5. Carefullyremovethefactoryfoamandup-
holsteryfrombackrestframe(Fig.14).
2. InstallTMIFoamandUpholsterytoseatbot-
tomframe.
a. Placeseatbottomfoamontoframe(Fig.15).
Fig.13
Fig.14
Fig.15
TroxT25
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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b. Insertlumbarsupporthosethroughseatbot-
tomfoam(Fig.16).
NOTE:Fig.16representsthepassengerseat.
Driverseatshouldbepositionontheopposite
side.
c. Secureupholsterytoseatbottomfoam.
1. Insertthethree12”mainrodsintotherod
sleeves(Fig.17).
2. Usinghogringsandhogringpliers,secure
mainrodstorodsupportsmoldedintothe
foamseatbottom(TopInsertImage).
NOTE:Locationofhogringtiedownsarehigh-
lightedintheBottomInsertImage.Usethreehog
ringsforeachsupportrod.
3. Insertthetwo15”supportrodsintotherod
sleeves(Fig.18).
4. Usinghogringsandhogringpliers,secure
mainrodstorodsupportsmoldedintothe
foamseatbottom.
NOTE:Locationofhogringtiedownsarehigh-
lightedintheInsertImage.Usefourhogringsfor
eachsupportrod.
3”
2”
Fig.16
Fig.17
Fig.18
HogRingPliers
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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5. Makeaccessholeonupholsteryforlumbar
supporthose(Fig.19).
d. Secureupholsterytoseatframe.
1. Linethesideswiththinplasticbagstohelp
aligntheupholstery(Fig.20).
NOTE:Athintrashbagorgrocerybagcanbe
usedtolinethefoam.
Liningthefoamisnotrequired,however,itwill
makethefollowingstepseasier.
2. Foldupholsteryoverfoamcushionandalign
(Fig.21).
3. SecuretheJ-Clipstotheseatframe(Insert
Image).
Fig.19
Fig.20
Fig.21
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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IssueA:12-01-11
DriverSeatOnly
DriverSeatOnly
4. Useasteamerorheatguntogetmostofthe
wrinklesoutoftheupholstery(Fig.22).
5. Massageandadjusttheupholsterytoprop-
erlysetitontothefoamcushion(Insert
Image).
e. Reinstallseataccessories.
1. Pressinthesideoftheseattofeelforthe
locationsoftheseataccessories.
2. Usingarazorblade,carefullycutaccess
holesintheseatbottomtoreinstalltheseat
accessories(Fig.23)
3. Reinstallthelumbarsupport(rightsidefor
passenger,leftsidefordriver).
STEPS3-4AREFORTHEDRIVERSEAT
ONLY(Skipforpassengerseat).
4. Reinstallseatbottomadjustmentknob(In-
sertImages).
5. Pressinthefrontoftheseattofeelforthe
powerseatcontrollocation.
6. Usingarazorblade,carefullycutanaccess
holetoreinstallthepowerseatcontrol(Fig.
24).
Fig.22
Fig.23
Fig.24
Steamer/HeatGun
RazorBlade,2mmHexKey
RazorBlade,PhillipsScrewdriver
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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f. Cutaccessholesforseatbrackets.
1. Pressinthesidesoftheseattofeelforthe
mountingbracketlocations.
2. Usingarazorblade,carefullycutaccess
holesusedtoreassembletheseatbottom
cushiontothebackrest(Fig.25).
NOTE:Pleasenotethatthedriverandpassenger
seatrequiredifferentholelocations.Refertostep
1.f.formoredetailsregardingholelocation.
3. InstallTMIFoamandUpholsterytobackrest
frame.
a. Slidebackrestfoamontoframe(Fig.26).
b. Securebackrestupholsteryontoseatfoam.
1. Linethetopandsidesofthebackrestfoam
withathinplasticbag(Fig.27).
NOTE:Athintrashbagorgrocerybagcanbe
usedtolinethefoam.
Liningthefoamisnotrequired,however,itwill
makethefollowingstepseasier.
2. Inverttheupholsteryabouthalfwayand
withalittleforce,pullthecoverdownonto
thefoam(InsertImage).
Fig.25
Fig.26
Fig.27
DriverSeat
PassengerSeat
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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3. Insertthree111/2”mainrodsintotherod
sleeves(Fig.28).
4. Usinghogringandhogringpliers,secure
themainrodsleevestorodsupportsmolded
intothefoam.
NOTE:Hogtiedownlocationsarehighlightedin
theInsertImage.
5. Continueslidingtheupholsterydownonto
thebackrestfoam(Fig.29).
6. InserttwoLsupportrodsintotherodsleeve
(Fig.30).
NOTE:MakesuretheLsupportrodsgoes
throughtheloopslocatedontheendofthetop
rodsupport(InsertImage).
Fig.28
Fig.29
Fig.30
HogRingPliers
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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7. SecureLsupportrodswithsixhogrings
(threeeachside)Fig.31).
8. Useasteamerorheatguntoremoveany
wrinklespresent(Fig.32).
9. ConnecttheJ-Clip.Massageandalignthe
upholsterytoproperlysetontothefoam
(Fig.33,InsertImage).
Fig.31
Fig.32
Fig.33
HogRingPliers
Steamer/HeatGun
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Procedure
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IssueA:12-01-11
c. Reinstallbackrestsupportaccessory.
1. Pressinthetopoftheseattofeelforthe
headrestpostlocation.
2. Userazorbladetocutaccessholeforhead-
restpost(Fig.34).
NOTE:Holesizeshouldbeapproximately2
inches.
3. Insertheadrestpostguidewiththecavity
sidefacingthefrontoftheseat(Fig.35.).
4. Pressinthefrontoftheseattofeelforthe
seatbeltholderlocation.
5. Cutaccessholesfortheseatbeltholderand
secureusingthefactoryTroxscrews(Fig.
36).
Fig.34
Fig.35
Fig.36
RazorBlade
TroxScrewdriver
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6. Pressinthebackoftheseattofeelforthe
powerseatcontrollocation.
7. Cutaccessholesforthebackrestrelease
leverandsecureusingthefactoryPhillips
screws(Fig.37).
4. Installheadrestcovers.
a. Removefactoryheadrestcover.
1. UnhookfactoryJ-Clipandremovefactory
headrestcover(Fig.38).
b. InstallTMIheadrestcovers.
1. Lineheadrestwiththinplasticbag(Fig.39).
2. Pullheadrestcoveroverfoamandsecureby
interlockingtheJ-Clip(InsertImage).
3. ReinstallHeadrest.
Fig.37
Fig.38
Fig.39
PhillipsScrewdriver
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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IssueA:12-01-11
5. RearSeatRemoval
a. Removerearlowerseatcushion.
1. Pushingintheretainingclipsbetweenthe
lowercushionandthecarpetedcrossmem-
ber,thereisoneoneachside,thenliftto
removeseatcushion(Fig.40).
b. Removerearupperseatcushion.
1. Usinga10mmratchet/socket,removetwo
boltsundertherearupperseatcushionas
shown(Fig.41).
2. Liftrearupperseatcushionupwardsto
releasesupporthooks(Fig.42).
10mmRatchet/Socket
Fig.40
Fig.41
Fig.42
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Procedure
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IssueA:12-01-11
WireCutters
6. RemovalFactorySeatUpholstery
a. Removefactoryseatupholsteryfromrearup-
perseatcushion(Fig.43).
1. Usingwirecutters,removeallfactoryhog
ringsonthebacksideoftherearupperseat
cushion(InsertImage).
2. RemovetheJ-Clipssecuringtheupholstery
totherearupperseatcushionframe(Fig.
44).
3. Removetheframeandsetaside(InsertIm-
age).
Fig.43
Fig.44
Fig.45
WireCutters
4. Removethemetalrodsfromthesides,front
andrearofthefactoryupholstery.There
willbeatotaloffourrods(Fig.45and
InsertImage).
NOTE:DONOTDISCARDfactoryrodsas
thesewillbereusedduringtheinstallation.
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Procedure
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IssueA:12-01-11
WireCutters,RazorBlade
b. Removefactoryseatupholsteryfromrear
lowerseatcushion.
1. Usingwirecutters,removeallfactoryhog
ringsonthebacksideoftherearlowerseat
cushion(Fig.48).
2. Usingarazorbladeoranyothercutting
tool,carefullycuttheseatcoverawayfrom
thefoam(TopInsertImage).
NOTE:Becarefulwhenperformingthisstepas
youdonotwanttoremovetoomuchfoamfrom
theseatcushion.
3. LowerInsertImageisarepresentationof
whatyoushouldhaveleftover.
RazorBlade
5. Liftthesidesoftheupholsteryoffthefoam
asshown(Fig.46).
6. Usingarazorbladeoranyothercutting
tool,carefullycuttheseatupholsteryaway
fromthefoam(InsertImage).
NOTE:Becarefulwhenperformingthisstepas
youdonotwanttoremovetoomuchfoamfrom
theseatcushion.
Fig.46
Fig.47
Fig.48
7. Continueremovingtheseatupholsteryas
shown(Fig.47).
8. InsertImageisarepresentationofwhatyou
shouldhaveleftover.
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
Procedure
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IssueA:12-01-11
MetalRod
ThreadingTool
2. Usingathreadingneedleorappropriate
tool,threadthesuppliedstring(cutto18”)
throughtherodsleeve(abovetherod)and
throughthefoamasshown(Fig.51).
NOTE:Makesurethestringloopsaroundtherod
asshown(InsertImage).
Threadingneedlecanbemadeusingametal
clotheshanger.
a. Install13”supportrod.
1. Usingone13”metalsupportrod(supplied),
insertitintothecenterrightrodsleeveas
shown(Fig.50).
7. TMIReplacementUpholsteryInstallation-
RearLowerCushion
InstallTMI’srearlowerseatupholsteryontothe
factoryfoamcushion(Fig.49).
Fig.49
Fig.50
Fig.51
FORD MUSTANG-CONVERTIBLE 1994-1998 FULLUPHOLSTERYKIT
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b. Installsecondarymetalrods.
1. Usingthree137/8”metalrods(supplied),
insertthemintotherodsleevesasshown
(Fig.54andTopInsertImage).
2. Positionthethreesecondaryrodsunderthe
mainsupportrodinstalledin7.a(Lower
InsertImage).
NOTE:Makesurethesecondaryrodsextendap-
proximately1/4”pastthemainsupportrod.
5. Adjustandfirmlytightenthestringsas
neededwhilecheckingthefitmentofthe
upholstery(Fig.53).
ThreadingTool
3. Threadtwoadditionalstringsthroughthe
rodsleeveandfoamasshown(Fig.52).
4. Tightlysecurethethreestringstothesup-
pliedplasticanchorsasshown(InsertIm-
age).
NOTE:Thiswillsecuretheupholsteryintothe
foamchannel.
Fig.52
Fig.53
Fig.54
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TMI Products 1994-98 Mustang Convertible Upholstery Kit Installation guide

Type
Installation guide

TMI Products 1994-98 Mustang Convertible Upholstery Kit allows you to easily restore your 1994-98 Mustang convertible to its former glory with a new set of high-quality upholstery. This upholstery kit includes everything you need to replace the front seat upholstery, rear seat upholstery, headrest, and seat foam.

The upholstery is made from durable, high-quality materials that are designed to last. It's also resistant to fading and staining, so you can be sure that your upholstery will look great for years to come.

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