Waeco MagicSpeed MS900 Installation guide

Type
Installation guide

This manual is also suitable for

MagicSpeed MS900
(Model no. 9101400003)
DE 16 Geschwindigkeitsregler
Montageanleitung
EN 28 Cruise control
Installation Manual
FR 40 Régulateur de automatique de
vitesse
Instructions de montage
ES 54 Regulador de velocidad automático
Instrucciones de montaje
IT 67 Regolatore de velocità automatico
Indicazioni di montaggio
NL 80 Automatische cruise control
Montagehandleiding
DA 92 Automatisk hastighedsregulering
Monteringsvejledning
SV 104 Automatisk hastighetsregulator
Monteringsanvisning
NO 116 Automatisk hastighetskontroll
Monteringsanvisning
FI 128 Automaattinen nopeudensäädin
Asennusohje
_MS900_Suzuki.book Seite 1 Mittwoch, 4. Juni 2008 7:09 19
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_MS900_Suzuki.book Seite 2 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed
7
1
2
a
1
3 4
2
b
_MS900_Suzuki.book Seite 7 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed
10
h
1
i
2
1
j
_MS900_Suzuki.book Seite 10 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed
12
1
m
A
rt
gr
sw/ws
3
1 2
n
_MS900_Suzuki.book Seite 12 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed
13
1
2
3
o
p
_MS900_Suzuki.book Seite 13 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed
14
6
14
1
9
2
3
11 10
5
7
8
6
4
rt (+15)
sw/ws
pk (CAN High)
gr
gr
rt (+15)
rt
sw/wssw/ws
bl (CAN Low)
q
_MS900_Suzuki.book Seite 14 Mittwoch, 4. Juni 2008 7:09 19
Notes on using the manual MagicSpeed
28
Please read this instruction manual carefully before installing and start-
ing up the device, and store it in a safe place. If the device is handed
over to another person, this operating manual must be handed over
along with it.
Contents
1 Notes on using the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2 Safety and installation instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 29
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6 MagicSpeed installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 Connecting the electrical power to MagicSpeed . . . . . . . . . . . . . . . 34
8 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1 Notes on using the manual
a
Caution
Safety instruction: Failure to observe this instruction can cause
material damage and impair the function of the device.
e
Caution
Safety instruction relating to a danger from electrical current or volt-
age. Failure to observe this instruction can cause material damage
or personal injury and impair the function of the device.
I
Note
Additional information on the operation of the device.
Action: This symbol indicates that action is required on your part. The
required action is described step-by-step.
_MS900_Suzuki.book Seite 28 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed Safety and installation instructions
29
This symbol describes the result of an action.
fig. 1 5, page 3: This refers to an element in an illustration. In this case,
“item 5 in figure 1 on page 3”.
Please also observe the following safety instructions.
2 Safety and installation instructions
Please observe the prescribed safety instructions and stipulations
from the vehicle manufacturer and service workshops.
WAECO International will not be held liable for claims for damage resulting
from the following:
z Installation errors
z Damage to the device resulting from mechanical influences or excess
voltage
z Alterations made to the device without the explicit permission of WAECO
International
z Use for purposes other than those described in the operating manual
e
Caution
To prevent the risk of short circuits, always disconnect the negative
terminal of the vehicle's electrical system before working on it.
If the vehicle has an additional battery, its negative terminal should
also be disconnected.
e
Caution
Inadequate supply cable connections could result in short circuits,
causing:
Cable fires
The airbag being triggered
Damage to electronic control equipment
Electrical malfunctions (indicators, brake light, horn, ignition,
lights)
If you disconnect the negative terminal of the battery, all data stored in the
volatile memories will be lost.
_MS900_Suzuki.book Seite 29 Mittwoch, 4. Juni 2008 7:09 19
Scope of delivery MagicSpeed
30
Observe the following installation instructions:
z Secure the MagicSpeed components installed in the vehicle in such a way
that they cannot become loose under any circumstances (sudden brak-
ing, accidents) and cause injuries to the occupants of the vehicle.
z Make sure the driver does not have to reach through the steering wheel
to operate it.
z To prevent damage when drilling, check that there is sufficient space on
the other side for the drill head to come out (fig. 2, page 3).
z The driver's airbag may be fitted or removed by an authorised specialist
only. The manufacturer's safety instructions must also be observed.
Observe the following instructions when working with electrical parts:
z When making electrical connections (fig. 3, page 3), ensure that:
They are not kinked or twisted
They do not rub on edges
They are not laid in sharp-edged ducts without protection
z Protect the cables from mechanical wear (for example rubbing against ex-
isting cables) using cable binders or insulating tape.
3 Scope of delivery
No. in
fig. 4,
page 4
Quantity Description
1 1 Electronic module
2 1 Main wiring harness
3 1 CAN bus wiring harness
4 1 Control module wiring harness
Fastening material
_MS900_Suzuki.book Seite 30 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed Intended use
31
3.1 Accessories
4 Intended use
MagicSpeed MS900 (Item no. 9101400003) is a speed regulator which
maintains a constant set speed. It compares the actual speed to the set
speed and corrects it if necessary.
MagicSpeed is designed for installation in the following vehicle:
z Suzuki Grand Vitara GLS 1.9 DDiS (only for 5-door version, from 2006)
5 Technical description
MagicSpeed MS900 consists of an electronic module, which is connected to
the CAN-Bus and the vehicle's electronic accelerator. It can only be operated
using the original control element from Suzuki (not included).
I
Note
Observe the installation and operating manual for the control ele-
ment.
The electronic module measures the current speed and compares it to the
set speed.
Designation Suzuki no.
Original control element
(must be ordered separately from Suzuki partner)
37460-64J40-ZCP
_MS900_Suzuki.book Seite 31 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed installation MagicSpeed
32
6 MagicSpeed installation
6.1 Tools required
For installation and assembly you will need the following tools:
z Drill bit set (fig. 1 1, page 3)
z Drill (fig. 1 2, page 3)
z Screwdriver (fig. 1 3, page 3)
z Set of ring or open-ended spanners (see fig. 1 4, page 3)
z Set of box spanners (fig. 1 5, page 3)
z Measuring ruler (fig. 1 6, page 3)
z Hammer (fig. 1 7, page 3)
z Centre punch (fig. 1 8, page 3)
To establish and test the electrical connection, the following tools are re-
quired:
z Insulating tape (fig. 1 9, page 3)
z Sealant
z Cable bushing sleeves (optional)
To fasten the module and the cables, you may need additional screws and
cable binders.
_MS900_Suzuki.book Seite 32 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed MagicSpeed installation
33
6.2 Fitting the electronic module
I
Note
When selecting the installation location, observe the following in-
structions:
z Install the electronic module
Near the CAN-Bus diagnostic plug
Not anywhere subject to heat or moisture
Not in the engine compartment
Not near high-voltage components
Not directly next to ventilator nozzles
z Where possible, use existing holes in the vehicle.
a
Caution
Before drilling holes, make sure the bit will not damage anything on
the other side (fig. 2, page 3).
Select a suitable installation location (fig. 5, page 4).
I
Note
The electronic module can be attached to the vehicle using the
screws supplied or double-sided adhesive tape.
Temporarily mount the electronic module at the selected position.
Do not fasten the electronic module before you have decided where to
lay the cables.
After finishing the electric wiring, fasten the module in the selected posi-
tion:
Fasten the electronic module using double-sided tape or ...
Mark the holes for installation.
Drill two holes with 3 mm diameters.
Tightly fasten the electronic module using the screws provided.
_MS900_Suzuki.book Seite 33 Mittwoch, 4. Juni 2008 7:09 19
Connecting the electrical power to MagicSpeed MagicSpeed
34
7 Connecting the electrical power to
MagicSpeed
7.1 General notes on laying cables
I
Note
As far as possible, use original ducts for laying the cables, or other
suitable options, such as panelling edges, ventilation grilles or
dummy plugs. If no openings are available, you must drill holes for
the cables. Check beforehand that there is sufficient space on the
other side for the drill head to come out.
I
Note
Cables and connections that are not properly installed will cause
malfunctions or damage to components. Correct installation of ca-
bles and connections ensures lasting and trouble-free operation of
the retrofitted components.
Therefore, please observe the following instructions:
z To prevent damage to the cables, when laying them, ensure that they are
far enough away from hot or moving vehicle components (exhaust pipes,
drive shafts, light systems, fans, heater etc.).
z When laying the cables, make sure:
They are not kinked or twisted
They do not rub on edges
They are not laid through sharp-edged ducts without protection
(fig. 3, page 3)
z Protect every hole you drill against water penetration, e.g. by using a ca-
ble with a sealant and by spraying the cable and the the cable sleeve with
sealant.
_MS900_Suzuki.book Seite 34 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed Connecting the electrical power to MagicSpeed
35
7.2 Laying and connecting the cable
You will find a summary of the wiring in fig. q, page 14.
Connecting the wiring harness for the CAN bus
Disconnect the battery.
Remove the panelling over the pedals and on the steeringcolumn (fig. 6,
page 5).
Connect the plug of the CAN bus wiring harness (fig. 7 1, page 5) to the
diagnostic plug (fig. 7 2, page 5).
The plug must audibly lock into place.
Connecting the main wiring harness
Disconnect the grey 17-pin plug (fig. 8 1, page 6).
Release the plug by pressing the spring contact (fig. 8 A, page 6).
Insert the black and white wire on the main wiring harness into the plug
as shown in fig. 9, page 6.
Lock the plug by pressing the spring contact (fig. 9 A, page 6).
Insert the grey 17-pin plug (fig. 0 1, page 6) back into the socket.
Open the panel to the headlight range control (fig. a 1, page 7).
No. Component No. Component
1 Electronic module 7 Plug for light switch
2 Diagnostic plug
(fig. 7 2, page 5)
8 Plug for speed signal
3 CAN bus wiring harness
plug
9 Main wiring harness
connection
4 Main wiring harness 10 CAN bus connection
5 Control element wiring
harness
11 Control element connection
6 Connection for control ele-
ment in the steering wheel
_MS900_Suzuki.book Seite 35 Mittwoch, 4. Juni 2008 7:09 19
Connecting the electrical power to MagicSpeed MagicSpeed
36
Disconnect the vehicle's plug (fig. a 2, page 7) from the headlight range
control (fig. a 1, page 7).
Insert the 6-pin plug on the main wiring harness (fig. b 2, page 7) into the
socket on the headlight range control (fig. b 1, page 7).
Insert the vehicle's plug on the headlight range control (fig. b 4, page 7)
into the socket on the main wiring harness (fig. b 3, page 7.
Connect the 6-pin plug on the red wire to the light switch (fig. b 2,
page 7).
Close the panel again.
Disconnect the vehicle's plug (fig. c 1, page 8) from the accelerator-
pedal (fig. c 2, page 8).
Connect the main wiring harness to the accelerator pedal (fig. d,
page 8):
Connect the plug on the main wiring harness (1) to the accelerator
pedal.
connect the vehicle's plug (2) to the socket (3) on the main wiring
harness.
Disconnect the 6-pin plug on the steering column (fig. e 1, page 9).
Release the plug by pressing the spring contact (fig. e A, page 9).
Connect the main wiring harness to the 6-pin plug (fig. f, page 9):
connect grey wire (1) on the main wiring harness to socket 2 of the
plug
connect black and white wire (2) on the main wiring harness to
socket 5 of the plug
connect red wire (3) on the main wiring harness to socket 6 of the plug
Lock the plug by pressing the spring contact (fig. f A, page 9).
Insert the plug (fig. g 1, page 9) back into the socket.
Connecting the wiring harness for the control module
I
Note:
The control element is not supplied.
_MS900_Suzuki.book Seite 36 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed Connecting the electrical power to MagicSpeed
37
a
Caution
Observe the safety instructions in the vehicle instruction manual.
Remove the driver's airbag.
Observe the manufacturer's safety instructions.
The airbag may be removed by an authorised specialist only.
Remove the steering wheel (fig. h, page 10).
Remove the rear panelling (fig. i 1, page 10).
Remove the blank module (fig. j 1, page 10).
This is no longer required.
Install the control element (fig. j 2, page 10).
Fit the rear panelling (fig. k 1, page 11).
Cut the wire with the cable terminal at the plug on the control element
(fig. l 1, page 11).
Insulate the wire.
Insert the plug on the control module (fig. l 2, page 11) into the socket
on the control module wiring harness (fig. l 3, page 11).
Release the 6-pin plug on the steering wheel by pressing the spring-
contact (fig. m 1, page 12).
Connect the wiring harness on the control module to the 6-pin plug
(fig. n, page 12):
connect grey wire (1) to socket 2 of the plug
connect black and white wire (2) to socket 5 of the plug
connect red wire (3) to socket 6 of the plug
Lock the plug by pressing the spring contact (fig. n A, page 12).
Insert the plug (fig. o 1, page 13) into the socket on the steering wheel
(fig. o 2, page 13).
Fit the steering wheel (fig. o 3, page 13).
Fit the driver's airbag.
Observe the manufacturer's safety instructions.
The airbag may be fitted by an authorised specialist only.
_MS900_Suzuki.book Seite 37 Mittwoch, 4. Juni 2008 7:09 19
Guarantee MagicSpeed
38
Connecting the electronic module
Insert the 16-pin plug on the main wiring harness into the socket on the
electronic module (fig. q 9, page 14).
Insert the 4-pin plug on the CAN bus into the socket on the electronic
module (fig. q 10, page 14).
Insert the 8-pin plug on the main wiring harness into the socket on the
electronic module (fig. q 11, page 14).
Fit the panelling (fig. p, page 13).
Connect the battery.
8 Guarantee
The statutory warranty period applies. If the product is defective, please
contact the manufacturer's branch in your country (see the back of the
instruction manual for the addresses) or your retailer.
For repair and guarantee processing, please include the following docu-
ments when you send in the device:
z A copy of the receipt with purchasing date
z A reason for the claim or description of the fault
9 Disposal
Place the packaging material in the appropriate recycling waste bins
wherever possible.
If you wish to finally dispose of the device, ask your local recycling
centre or specialist dealer for details about how to do this in accord-
ance with the applicable disposal regulations.
_MS900_Suzuki.book Seite 38 Mittwoch, 4. Juni 2008 7:09 19
MagicSpeed Technical data
39
10 Technical data
Variations, technical improvements and delivery options reserved.
Certification
The appliance has e11 certification.
WAECO MagicSpeed MS900
Item no.: 9101400003
Vehicle type: Suzuki Grand Vitara GLS 1.9 DDiS
(only for 5-door version, from 2006)
Operating voltage: 12 volts
Power consumption: max. 20 mAh
Operating temperature: 40 °C to +85 °C
ABE no.: ABE90989
11
_MS900_Suzuki.book Seite 39 Mittwoch, 4. Juni 2008 7:09 19
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Waeco MagicSpeed MS900 Installation guide

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Installation guide
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