YASKAWA SGDH Sigma II Instructions Manual

Brand: YASKAWA

Model: SGDH Sigma II

Type: Instructions Manual

YASKAWA SGDH Sigma II is a versatile, reliable and cutting-edge motion control solution that empowers users with a wide range of advanced features and functionalities. It delivers precise control over AC servomotors, enabling efficient and accurate operation in various industrial applications. The SGDH Sigma II stands out with its high-performance capabilities, ensuring smooth and responsive motion control for demanding automation processes.

YASKAWA

FULLY CLOSED I/F UNIT

INSTRUCTIONS

YA S K AWA

(MANUAL NO.) TOB-C718-5B

(Type): JUSP-FC100

Upon receipt of the product and prior to installing the product, read these instructions

thoroughly, and retain for future reference.

Series SGDH

INTRODUCTION

JManual Contents

This manual consists of Japanese Version and English Version.

DJapanese Version: Described on pages J-1 to J-17.

DEnglish Version: Described on pages E-1 to E-17.

Use the Japanese Version or English Version as needed.

JUser Instructions

Use these instructions for the following jobs:

DChecking v-II Series SERVOPACK on delivery

DInstalling v-II Series SERVOPACK

DWiring v-II Series SERVOPACK

DOperating v-II Series SERVOPACK

DInspecting and maintenance of v-II Series SERVOPACK

CONTENTS

Σ-II Series SGDH Fully Closed I/F Unit E - 1.....................

SYMBOLS FOR SAFE OPERATION E - 3...............................

NOTES FOR SAFE OPERATION E - 4..................................

1 PARTS E - 6...............................................

2 CHECKING ON DELIVERY E - 6.............................

2.1 Checking Items E - 6............................................

2.2 Appearance and Nameplate E - 7.................................

2.3 Type Designation E - 7..........................................

2.4 Mounting FC100 Unit E - 8.......................................

3 INSTALLATION E - 10.......................................

3.1 Storage E - 10...................................................

3.2 Installation Sites E - 10...........................................

3.3 Orientation E - 11................................................

3.4 Installation Precations E - 11......................................

4 WIRING E - 12..............................................

5 OPERATION E - 13..........................................

5.1 Precautions at Test Run E - 13.....................................

5.2 Precautions at Operation E - 14....................................

6 INSPECTION AND MAINTENANCE E - 14.....................

7 MEASURES TO SATISFY THE EMC DIRECTIVE E - 15.........

7.1 Fully Closed Encoder Cable E - 15.................................

7.2 The Core on the Cable E - 15......................................

7.3 Cable Clamp E - 16..............................................

7.4 Wiring Examples E - 17...........................................

E-1

INSTRUCTIONS

Σ-II Series SGDH Fully Closed I/F Unit

Σ-II Series SGDH Fully Closed I/F Unit E - 1.......

SYMBOLS FOR SAFE OPERATION E - 3.................

NOTES FOR SAFE OPERATION E - 4...................

1 PARTS E - 6................................

2 CHECKING ON DELIVERY E - 6..............

2.1 Checking Items E - 6...............................

2.2 Appearance and Nameplate E - 7....................

2.3 Type Designation E - 7..............................

2.4 Mounting FC100 Unit E - 8..........................

3 INSTALLATION E - 10.........................

3.1 Storage E - 10......................................

3.2 Installation Sites E - 10...............................

3.3 Orientation E - 11...................................

3.4 Installation Precations E - 11..........................

4 WIRING E - 12...............................

5 OPERATION E - 13...........................

5.1 Precautions at Test Run E - 13........................

5.2 Precautions at Operation E - 14.......................

6 INSPECTION AND MAINTENANCE E - 14.......

7 MEASURES TO SATISFY THE EMC

DIRECTIVE E - 15............................

7.1 Fully Closed Encoder Cable E - 15....................

7.2 The Core on the Cable E - 15.........................

7.3 Cable Clamp E - 16..................................

7.4 Wiring Examples E - 17..............................

E-2

This instruction manual covers Σ-II series SGDH fully closed I/F Unit (hereinafter called

FC100 Unit), which is an option unit to be connected to Σ-II series SGDH SERVO-

PACK.With a FC100 Unit properly mounted, the SGDH SERVOPACK can be used for fully

closed encoder.

To properly use the FC100 Unit, read this manual thoroughly and retain for easy reference

for inspections and maintenance etc.

Reference materials are listed below:

Manual Titles manual No.

Σ−II series SGMjH/SGDH User’s Manual

Servo Selection and Data Sheets

SIE-S800-32.1

Σ−II series SGMjH/SGDH User’s Manual

Design and Maintenance

SIE-S800-32.2

Σ−II series SGDH full-closed I/F User’s Manual SIE-C718-5

AC SERVOMOTOR INSTRUCTIONS TOE-C231-2

Σ−II series SGDH Instruction Manual TOB-S800-32

General Precautions

SSome drawings in this manual are shown with the protective cover or shields removed, in order to

describe the detail with more clarity. Make sure all covers and shields are replaced before oper-

ating this product.

SSome drawings in this manual are shown as typical example and may differ from the shipped

product.

SThis manual may be modified when necessary because of improvement of the product, modifica-

tion or changes in specifications.

Such modification is made as a revision by renewing the manual No.

STo order a copy of this manual, if your copy has been damaged or lost, contact your YASKAWA

representative listed on the last page stating the manual No. on the front cover.

SYASKAWA is not responsible for accidents or damages due to any modification of the product

made by the user since that will void our guarantee.

E-3

SYMBOLS FOR SAFE OPERATION

In this manual, the NOTES FOR SAFE OPERATION are classified as “WARNING” or

“CAUTION”. The following symbols are used.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious per-

sonal injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate

personal injury and/or damage to the equipment.

In some instances, items described in CAUTION may also result in a serious accident. In ei-

ther case, follow these important items.

E-4

NOTES FOR SAFE OPERATION

Read this manual thoroughly before installation, operation, maintenance or inspection of the AC

Servo Drives.

WARNING

(Ref.No.)

(WIRING)

DSERVOPACK grounding must be in accordance with the national code and consistent

with sound local practices.

Failure to observe this warning may lead to electric shock or fire.

E-12

(INSPECTION AND MAINTENANCE)

DBe sure to turn OFF power before inspection or maintenance.

Otherwise, electric shock may result.

E-14

DNever open the terminal cover while power is ON, and never turn ON power when the

terminal cover is open.

Otherwise, electric shock may result.

E-14

DAfter turning OFF power, wait at least five minutes before servicing the product.

Otherwise, residual electric charges may result in electric shock.

E-14

CAUTION

(Ref.No.)

(INSTALLATION)

DNever use the equipment where it may be exposed to splashes of water, corrosive or

flammable gases, or near flammable materials.

Failure to observe this caution may lead to electric shock or fire.

E-10

(WIRING)

DDo not connect three-phase power supply to SERVOPACK output terminals U, V, and

Failure to observe this caution may lead to personal injury or fire.

E-12

DSecurely tighten screws on the power supply and motor output terminals.

Failure to observe this caution can result in a fire.

E-12

(OPERATION)

DTo avoid inadvertent accidents, run the servomotor only in test run (without load).

Failure to observe this caution may result in personal injury.

E-13

E-5

CAUTION

(OPERATION)

DBefore starting operation with a load connected, set up parameters suitable for the ma-

chine.

Starting operation without setting up parameters may lead to overrun failure.

E-13

DBefore starting operation with a load connected, make sure emergency-stop proce-

dures are in place.

Failure to observe this caution may result in personal injury.

E-13

DDuring operation, do not touch the SERVOPACK’s heatsink.

Failure to observe this caution may result in burns.

E-14

(INSPECTION AND MAINTENANCE)

DNever change wiring while power is ON.

Failure to observe this caution may result in electric shock or personal injury.

E-14

SERVOPACK warning label position

WARNING LABEL

YASKAWA SERVOPACK

200V

SGDH−

FC100

SERVOPACK Warning Label and Grounding Mark Position

2CHECKING ON DELIVERY

E-6

1 PARTS

The FC100 Unit parts names are as follows:

FC100

Nameplate with option unit type

and serial No.

Fully closed encoder signal

connector (CN4)

Ground wire for connecting to

SERVOPACK

2 CHECKING ON DELIVERY

2.1 Checking Items

When Σ-II Series products are delivered, check the following items:

Check Items Remarks

Check if the delivered products

are the ones you ordered.

Check the types marked on the nameplates of the FC100 Unit.

Check if the motor shaft rotates

smoothly.

If the motor shaft is smoothly turned by hand, it is normal. Howev-

er, if the motor has brakes, it cannot be turned manually.

Check for damage. Check the overall appearance, and check for damage or scratches

resulting from transportation.

Check if SERVOPACK is the

type applicable for FC100 Unit?

Check the nameplate of SERVOPACK.

SERVOPACK Type

SGDH-jjjE-j

“SGDH” in , and “E” in

If any of the above items are faulty or incorrect, contact the dealer from which you purchased

the products or your nearest local sales representative.

2.2 Appearance and Nameplate

E-7

2.2 Appearance and Nameplate

FC100 Unit

FC100

SERVOPACK

FULLY CLOSED I/F UNIT

MODEL JUSP−FC100 VER. 000000

S/N V81003−69

YASKAWA ELECTRIC

MADE IN JAPAN

Serial number

Option unit type

Option unit name

Version number

2.3 Type Designation

JUSP −FC10 0

SERVOPACK peripheral device

Model

FC10 : Fully closed interface

Design revision order

2CHECKING ON DELIVERY

E-8

2.4 Mounting FC100 Unit

Mount a FC100 Unit on a SGDH SERVOPACK in the following manner. Provide the screws

for connecting ground wire as shown below.

Mounting

Method SERVOPACK Type Screw Remarks

Base

mounted

SGDH-A3 to 02BE

SGDH-A3 to 10AE

M3×10 round head screws

(with spring washer and

plain washer)

Attachments.

SGDH-15 to 50AE

SGDH-05 to 30DE

M4×10 round head screws

(with spring washer and

plain washer)

Attachments.

SGDH-60/75AE M4×8 round head screws

(with spring washer and

plain washer)

Use the screw of the front panel.

Rack

mounted

SGDH-A3 to 02BE-R

SGDH-A3 to 50AE-R

SGDH-05 to 30DE-R

M4×6 round head screws

(with spring washer and

plain washer)

Attachments.

Note : Make sure that spring washers and

plain washers are used for mounting.

(Otherwise, the screw for connecting

ground wire sticks out from the other

side of the flange, and the SERVO-

PACK cannot be mounted properly.)

Duct

ventilated

SGDH-60/75AE-P M4×8 round head screws

(with spring washer and

plain washer)

Use the screw of the front panel.

1. Remove the connector cover mounted on CN10 of SERVOPACK.

MODE/SET DATA/

CHARGE POWER

SGDH−

SERVOPACK

YASKAWA

CN10

Connector

cover

2. Mount a FC100 Unit.

SGDH−

SERVOPACK

YASKAWA

C00

CN10

Connector (to SERVOPACK)

2.4 Mounting FC100 Unit

E-9

3. For grounding, connect a ground wire of the FC100 Unit to the marked “G” on the

SERVOPACK.

MODE/SET DATA/

CHARGE POWER

SGDH−

SERVOPACK

YASKAWA FC100

Ground wire

For SERVOPACK (30 W to 5.0 kW)

FC100

SERVOPACK 200V

SGDH −

YASKAWA

Ground wire

For SERVOPACK (6.0 kW to 7.5 kW)

The appearance of SERVOPACK with FC100 Unit properly mounted is shown below.

YASKAWA SERVOPACK

200V

SGDH−

FC100

Note: To use the SERVOPACK with fully closed specifications, change parameter settings. For details, refer to

Σ−II series SGDH fully closed I/F User’s Manual (SIE-C718-5).

3INSTALLATION

E-10

3 INSTALLATION

Σ−II Series SGDH SERVOPACK is a base-mount type servo controller. Incorrect installation will

cause problems. Always observe the installation instructions described below.

CAUTION

DNever use the equipment where it may be exposed to splashes of water, corrosive or flammable

gases, or near flammable materials.

Failure to observe this caution may lead to electric shock or fire.

3.1 Storage

When the SERVOPACK is to be stored with the power cable disconnected, store it in the fol-

lowing temperature range:

Between −20 µ+85 _C

YASKAWA SERVOPACK

200V

SGDH−FC100

Σ-II Series

SGDH SERVOPACK with FC100 Unit mounted

3.2 Installation Sites

For installation sites, use proper care with the following notes.

Situation Notes on Installation

When installed in a control panel

Design the control panel size, unit layout, and cooling method

so that the temperature around the periphery of the SERVO-

PACK does not exceed 55°C.

When installed near a heating unit

Suppress radiation heat from the heating unit and a temperature

rise caused by convection so that the temperature around the

periphery of the SERVOPACK does not exceed 55°C.

When installed near a source of

vibration

Install a vibration isolator underneath the SERVOPACK to

prevent it from receiving vibration.

When installed in a place receiving

corrosive gases

Corrosive gases do not immediately affect the SERVOPACK

but will eventually cause contactor-related devices to malfunc-

tion. Take appropriate action to protect against corrosive gases.

Others

Avoid installation in a hot and humid place or where excessive

dust or iron powder is present in the air. Install in a place where

the altitude is 1000 m or less.

3.3 Orientation

E-11

3.3 Orientation

Install the SERVOPACK perpendicular to the wall as shown in the figure below.

The SERVOPACK must be orientated as shown in the figure.

Firmly secure the SERVOPACK through two to four mounting holes depending on the SER-

VOPACK capacity.

MADE IN JAPAN

Ventilation

Mounting face

3.4 Installation Precations

When installing multiple SERVOPACKs side by side in a control panel, observe the following

installation method:

FAN FAN

10mm (0.4in.) or more

50mm (2in.) or more

30mm (1.2in.) or more

JFront Panel

Install SERVOPACK perpendicular to the wall so that the front panel (digital operator mounted

face) faces outward.

JCooling

Provide sufficient space around each SERVOPACK to allow cooling by fan and natural con-

vection.

4WIRING

E-12

JWhere mounted side by side

When installing SERVOPACKs side by side, provide at least 10mm (0.4in.) space between

them and at least 50mm (2in.) space above and below them as shown in the figure above. Install

cooling fans above the SERVOPACKs to prevent the temperature around each SERVOPACK

from increasing excessively and also to maintain the temperature inside the control panel even-

ly.

JEnvironments in Control Panel

Maintain the following conditions inside the control panel:

DAmbient temperature for SERVOPACK: 0 to 55°C

DHumidity: 90%RH or less

DVibration: 4.9 m/s2

DCondensation and freezing: None

DAmbient temperature to ensure long-term reliability: 45°C or less

DAltitude of 1000 m max.

4 WIRING

This section shows a standard example for connecting Σ-II series products to peripheral devices

and briefly explains how to connect each peripheral device.

WARNING

DSERVOPACK grounding must be in accordance with the national code and consistent with sound

local practices.

Failure to observe this warning may lead to electric shock or fire.

CAUTION

(WIRING)

DDo not connect three-phase power supply to SERVOPACK output terminals U, V and W.

Failure to observe this caution may lead to personal injury or fire.

DSecurely tighten screws on the power supply and motor output terminals.

Failure to observe this caution can result in a fire.

For the following wiring, refer to Σ-II series SGMVH/SGDH User’s Manual Design and Mainte-

nance (SIE-S800-32.2) and Σ-II series SGDH fully closed I/F User’s Manual (SIE-C718-5).

DMain circuit wiring

DI/O signal wiring

DEncoder wiring

DFully closed encoder wiring

DExample of connections

5.1 Precautions at Test Run

E-13

5 OPERATION

This section provides precautions at test run and operation. For instructions on test run and opera-

tion, refer to Σ-II series SGMVH/SGDH User’s Manual Design and Maintenance (SIE-S800-32.2)

and Σ-II series SGDH fully closed I/F User’s Manual (SIE-C718-5).

5.1 Precautions at Test Run

CAUTION

DTo avoid inadvertent accidents, run the servomotor only in test run (without load).

Failure to observe this caution may result in personal injury.

DBefore starting operation with a load connected, set up parameters suitable for the machine.

Starting operation without setting up parameters may lead to overrun failure.

DBefore starting operation with a connected load, make sure emergency-stop procedures are in

place.

Failure to observe this caution may result in personal injury.

JConducting Test Run for Servomotor without Load

When servomotor is operated without load, set the load inertia (parameter Pn103) to 0.

(Factory setting is 0)

When servomotor is rotated without load (without load moment of inertia), if the value has

been set to other than 0, the servomotor may oscillate.

To avoid this, make sure to set the load inertia to 0 and then servo ON.

JConducting Test Run with Servomotor Connected to Machine

SERVOPACK initial parameters setting is performed assuming normal operation conditions.

Before test run, set up parameters suitable for the machine.

Failure to set up the parameters initial setting may result in machine overrun or breakdown.

As for the setting procedures and methods, refer to Σ-II Series SGMVH/SGDH User’s Manual

Design and Maintenance (SIE-S800-32.2).

JCheck Item during Test Run

The following items should be checked during test run.

DUnusual vibration

DAbnormal noise

DExcessive temperature rise

6INSPECTION AND MAINTENANCE

E-14

5.2 Precautions at Operation

CAUTION

DDuring operation, do not touch the SERVOPACK’s heatsink.

Failure to observe this caution may result in burns.

6 INSPECTION AND MAINTENANCE

This section describes the basic inspections and maintenance. If any failure occures on SERVO-

PACK, refer to Σ-II Series SGMVH/SGDH User’s Manual Design and Maintenace Section 10.2

Troubleshooting (SIE-S800-32.2) and Σ-II Series SGDH fully closed I/F User’s Manual (SIE-

C718-5). Contact your Yaskawa representative if the problem cannot be solved by the procedures

described.

WARNING

DBe sure to turn OFF power before inspection or maintenance.

Otherwise, electric shock may result.

DNever open the terminal cover while power is ON, and never turn ON power when the terminal

cover is open.

Otherwise, electric shock may result.

DAfter turning OFF power, wait at least five minutes before servicing the product.

Otherwise, residual electric charges may result in electric shock.

CAUTION

DNever change wiring while power is ON.

Failure to observe this caution may result in electric shock or personal injury.

7.1 Fully Closed Encoder Cable

E-15

7 MEASURES TO SATISFY THE EMC DIRECTIVE

This section describes the measures required for FC100 Unit to conform to EMC Directive

(EN50081-2, EN50082-2).

7.1 Fully Closed Encoder Cable

For fully closed encoder (CN4) connector, use the following connector.

Connector: 54306−2011 (Made by Molex Japan Co., Ltd.)

Connector case: 54331−0201 (Made by Molex Japan Co., Ltd.)

Use the twisted pair shielded cable.

7.2 The Core on the Cable

Attach the core on the cable as shown below:

Core Model ESD-SR-25

Quantity 2

Manufacturer Tokin.Corp.

Cable line and the line position where the core are attached are shown below.

Cable Name Mounting Position of Core

Fully Closed Encoder Cable Near the SERVOPACK side

7MEASURES TO SATISFY THE EMC DIRECTIVE

E-16

7.3 Cable Clamp

Fix and ground the cable sheld using a piece of conductive metal.

SERVOPACK side

Ground plate Cable

Cable

Clamp

Shield (cable sheath stripped)

Remove paint on mounting surface.

Fix and ground the cable shield

using a piece of conductive metal.

7.4 Wiring Examples

E-17

7.4 Wiring Examples

The following diagrams show the wiring examples. Before wiring, turn OFF the magnetic con-

tactor and post a notice of “No Conduction.” Only an electrical expert can perform the wiring.

The noise filter and the core are shown in the diagram.

Encoder

Moter

Servomoter

Control box

Grounding plate/Box

Fully closed

endoer

Core

AC/DC

converter

Control

power

supply

Single-

phase200

VAC

Noise

filter 1

Main

power

supply

Three-phase

400 VAC

L1,L2,L3

A1,A2

U,V,W, CN2 CN4

CN1

SGDH

SERVOPACK FC100

Unit

Clamp

Noise

filter 2

Clamp

Clamp Clamp Clamp

Core

Core Core

Note:1. Clamp: Secure cable shields and ground for conductive metal parts.

2.Make sure that the grounding plate are securely connected to the grounding.

3.Remove the paint from the grounding plate to insure a good Earth connection for filter, SERVOPACK, clamp, etc.

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YASKAWA SGDH Sigma II Instructions Manual

YASKAWA SGDH Sigma II Instructions Manual

YASKAWA SGDH Sigma II Instructions Manual

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