MAHA ECON III Operating instructions

ECON III

Two Post Lift

Original Operating Instructions

BA362601-en

ECON III 3.0

ECON III 3.5

ECON III 4.0

ECON III 5.0

2

BA362601-en

2021-04-12

The reproduction, distribution and utilization of this document as well as the communication of its con-

tents to others without explicit authorization is prohibited. Offenders will be held liable for the payment of

The contents of this edition have been checked with great care. However, errors cannot be fully excluded.

Subject to technical change without notice.

Manufacturer

MAHA Maschinenbau Haldenwang GmbH & Co. KG

Hoyen 20

87490 Haldenwang

Germany

Phone: +49 8374 585-0

Fax: +49 8374 585-590

Mail: [email protected]

Web: www.maha.de

Service

MAHA SERVICE CENTER

Maybachstraße 8

87437 Kempten

Germany

Phone: +49 8374 585-100

Fax: +49 8374 585-491

Mail: service@maha.de

Web: www.mahaservicecenter.de


 
BA362601-en 
 
 
Contents 
Safety ............................................................................................................................. 5 
1 Introduction ........................................................................................................................ 5 
2 Symbols ............................................................................................................................... 5 
3 Intended Use ....................................................................................................................... 5 
4 Inappropriate Use ............................................................................................................... 5 
5 Requirements on Operating and Service Personnel ............................................................ 5 
6 Safety Instructions for Commissioning ................................................................................ 6 
7 Safety Instructions for Operation ........................................................................................ 6 
8 Safety Instructions for Servicing .......................................................................................... 6 
9 What to Do in the Event of Defects or Malfunctions........................................................... 7 
10 What to Do in the Event of an Accident .............................................................................. 7 
11 Safety Features ................................................................................................................... 8 
11.1 Dead Man's Type Control .................................................................................................... 8 
11.2 Electronic Synchronization System ..................................................................................... 8 
11.3 Safety Nut ........................................................................................................................... 8 
11.4 Electronic Load Nut Monitoring .......................................................................................... 8 
11.5 Load Nut Wear Check .......................................................................................................... 8 
11.6 Overload Protection of Motors ........................................................................................... 8 
11.7 Drive Belt Failure Protection ............................................................................................... 8 
11.8 Pinch Point Protection......................................................................................................... 8 
11.9 Automatic Arm Restraint..................................................................................................... 8 
12 Load Distribution ................................................................................................................. 9 
Description ..................................................................................................................... 9 
1 General Information ............................................................................................................ 9 
2 Technical Data ................................................................................................................... 10 
Transport and Storage .................................................................................................. 18 
Installation and Initial Operation .................................................................................. 18 
Operation ..................................................................................................................... 18 
1 Main Switch ...................................................................................................................... 18 
2 Controls and Indicators ..................................................................................................... 19 
2.1 LOWER and RAISE Buttons ................................................................................................ 20 
2.2 LED Display Unit ................................................................................................................ 20 
3 Arm Restraint .................................................................................................................... 21 
4 Wheel Engaging Lift Support (optional for Version 5.0) .................................................... 22 
5 Initial Operation ................................................................................................................ 23 


 
BA362601-en 
6 Preparations ...................................................................................................................... 24 
7 Raising ............................................................................................................................... 25 
8 Vehicle in Raised Position ................................................................................................. 25 
9 Lowering ........................................................................................................................... 25 
10 Manual Lowering .............................................................................................................. 26 
11 Behaviour of Lift Control System ....................................................................................... 27 
11.1 Load Nut Failure ................................................................................................................ 27 
11.2 Floor Contact of Support Arms .......................................................................................... 27 
11.3 Contact with an Obstruction during Lowering Cycles ........................................................ 27 
11.4 Motor Speed Error during Raising Cycles .......................................................................... 28 
11.5 Level Difference between Carriages .................................................................................. 28 
Maintenance ................................................................................................................. 29 
1 Annual Inspection ............................................................................................................. 29 
2 Maintenance Schedule ...................................................................................................... 29 
3 Care Instructions ............................................................................................................... 30 
4 Lubrication ........................................................................................................................ 30 
4.1 Lubricants .......................................................................................................................... 30 
4.2 Greasing the Load Nut....................................................................................................... 31 
4.3 Greasing the Slide Tracks .................................................................................................. 32 
4.4 Greasing the Arm Extensions ............................................................................................ 33 
4.5 Greasing the Disc Adapter Threads ................................................................................... 33 
5 Operational and Wear Checks ........................................................................................... 34 
5.1 Checking the Load Nut for Wear ....................................................................................... 34 
5.2 Checking the Rubber Pads of the Support Discs ................................................................ 35 
5.3 Checking the Arm Restraints ............................................................................................. 35 
5.4 Checking the Ribbed V-Belt ............................................................................................... 35 
5.5 Measuring and Adjusting the Belt Tension ........................................................................ 36 
6 Spare Parts ........................................................................................................................ 37 
7 Troubleshooting ................................................................................................................ 38 
8 Retrofit Kit: Brake for Belt Drive ........................................................................................ 39 
Service Lifetime ............................................................................................................ 40 
Dismantling ................................................................................................................... 40 
Disposal ........................................................................................................................ 40 
Contents of the Declaration of Conformity ................................................................... 40 
 
 
  

5

BA362601-en

1 Safety

1.1 Introduction

Thoroughly read this manual before operating the lift and comply with the

instructions. Always display the manual in a conspicuous location.

Personal injury and property damage incurred due to non-compliance with these

safety instructions are not covered by the product liability regulations.

1.2 Symbols

Important safety instructions. Failure to comply with instructions could result in per-

sonal injury or property damage.

Important information.

1.3 Intended Use

• This lift is to be used exclusively for the safe lifting of motor vehicles. Observe the

rated load capacity.

• The lift may not be modified without the express written consent of the manufac-

turer. In case of non-compliance the declaration of conformity becomes void.

1.4 Inappropriate Use

Any use other than described is inappropriate, for example:

• Climbing on the lift supports

• Transporting persons on the lift supports

• Usage as mobile work platform or for other lifting operations

1.5 Requirements on Operating and Service Personnel

All persons employed in the operation, maintenance, installation, removal and disposal

of the device must

• be at least 18 years old,

• be trained and instructed in writing,

• have read and understood this manual

• be on record as having been instructed in safety guidelines.

6

BA362601-en

1.6 Safety Instructions for Commissioning

• The lift shall be installed and commissioned by authorized service personnel only.

• The control desk (if present) shall not be installed in the danger zone of the lift.

• The standard lift version shall not be installed and commissioned in hazardous loca-

tions, outdoors, in moist rooms (e.g. car wash) or outside a temperature range of

5…40 °C (41…104 °F).

1.7 Safety Instructions for Operation

• Drive on the lift only when it is in bottom position.

• Ensure an unobstructed movement of lift and vehicle.

• After raising the vehicle briefly, stop and check the lift supports for secure contact

with the vehicle.

• Make sure the vehicle doors are closed during raising and lowering cycles.

• Closely watch lift and vehicle during raising and lowering cycles.

• Do not allow anyone to stay in lift area during raising and lowering cycles.

• Do not allow anyone to climb on lift or inside raised vehicle.

• Comply with the applicable accident prevention regulations.

• Do not exceed the rated load capacity as indicated on the lift nameplate.

• Only use the vehicle manufacturer's recommended lift points.

• Do not use the lift for transporting persons.

• Lifts with runways: After positioning the vehicle on the lift secure it against roll-off.

• Keep lift and vehicle free of tools and parts.

• Lifts with support arms: Use caution when removing or installing heavy compo-

nents. Center-of-gravity displacement may occur. Secure the vehicle using lashing

straps.

• Keep the lift and lift area clean. Slip hazard on oily surface!

• The main switch serves as emergency switch. In case of emergency turn it to posi-

tion "0".

• Protect all parts of the electrical equipment from humidity.

• Protect the lift against unauthorized usage by padlocking the main switch.

• Use caution with operating vehicle engines. Danger of poisoning!

1.8 Safety Instructions for Servicing

• Service work must be done by authorized service technicians.

• Turn off and padlock the main switch before doing any repair, maintenance or setup

work.

7

BA362601-en

• The system must be unpressurized during maintenance work.

• Work on pulse generators or proximity switches must be done by authorized service

technicians.

• Work on the electrical equipment must be done by service technicians or qualified

electricians.

• Ensure that ecologically harmful substances are disposed of in accordance with the

appropriate regulations.

• Do not use high pressure or steam jet cleaners. Do not use caustic cleaning agents.

• The lift's safety devices must be set by authorized service technicians.

• Do not replace or override the safety devices.

1.9 What to Do in the Event of Defects or Malfunctions

• In case of defects or malfunctions such as uncontrolled lift movement or defor-

mation of the superstructure, support or lower the lift immediately.

• Turn off the main switch and secure it against unauthorized usage. Contact service.

1.10 What to Do in the Event of an Accident

• The injured person is to be removed from the danger area. Find out where dressing

and bandages are kept. Seek first-aid.

• Provide first-aid (stop bleeding, immobilise injured limbs), report the accident and

seal off the accident site.

• Immediately report any accident to your supervisor. Make sure a record is kept of

every occasion first-aid is provided, e.g. in an accident book.

• Remain calm and answer any questions that may arise.

8

BA362601-en

1.11 Safety Features

1.11.1 Dead Man's Type Control

The operator is required to hold the main switch in the engaged position to raise or

lower the lift.

1.11.2 Electronic Synchronization System

The synchronization system ensures level movement of both carriages.

Synchronization is electronically controlled by the motors switching on and off.

Depending on load and operating temperature, the lift control may respond several

times.

1.11.3 Safety Nut

In case of load nut failure the safety nut takes up the load and thus ensures safe

lowering of lift.

1.11.4 Electronic Load Nut Monitoring

After load nut failure the carriages are locked in bottom position by the control

system. Lift operation will not be possible until the load nut has been replaced and the

control system has been reinitialized.

1.11.5 Load Nut Wear Check

The load nut can be visually checked for wear to have it replaced in time.

1.11.6 Overload Protection of Motors

The motors are equipped with overload protection switches.

1.11.7 Drive Belt Failure Protection

In case of drive belt failure the motors switch off immediately.

1.11.8 Pinch Point Protection

During lowering cycles the support arms automatically stop at a height of 120 mm

above bottom position.

To lower the arms completely, the LOWER button must be released and pushed again.

Lift travel to the lower limit stop is accompanied by an audible signal.

1.11.9 Automatic Arm Restraint

The arm restraints are locked automatically once the lift is raised.

9

BA362601-en

1.12 Load Distribution

Note label affixed to operating column with information about load distribution (see

example).

2 Description

2.1 General Information

This lift model is equipped with four telescopic support arms. The drive system consists

of two lifting screws, each with a load and safety nut assembly. The lift is operated via

an electric dead man's type control using pushbuttons, synchronization is achieved

through an electronic control system.

10

BA362601-en

2.2 Technical Data

ECON III 3.0

Fuse (time-delay)

16 A

Motor power per column

3.0 kW

Working temperature range

5…40 °C

Extension range of short support arms max…min.

LK

850…555 mm

Extension range of long support arms max…min.

LL

1505…945 mm

Concrete grade

C 20/25

Drive-through width

BH

2325 mm

Net weight

575 kg

Overall width

BG

3280 mm

Overall height with cable tray

HG

4490 mm

Support arm height min.

HU

95 mm

Lifting height max.

HO

2000 mm

Full travel

HW

1880 mm

Raising time, load-dependent approx.

40 s

Noise emission

< 70 dB(A)

Inside columns

BL

2600 mm

Supply frequency

50 Hz

Supply voltage

400 V

Phases

3

Column height

HS

2890 mm

Lowering time, load-dependent approx.

40 s

Load capacity

3000 kg

Packaging width x height x length

1150 x 580 x 2980 mm

Adjustment range of support discs max…min.

HT

125…90 mm

11

BA362601-en

12

BA362601-en

ECON III 3.5

Fuse (time-delay)

16 A

Motor power per column

3.0 kW

Working temperature range

5…40 °C

Extension range of short support arms max…min.

LK

1260…660 mm

Extension range of long support arms max…min.

LL

1505…930 mm

Concrete grade

C 20/25

Drive-through width

BH

2425 mm

Net weight

650 kg

Overall width

BG

3380 mm

Overall height with cable tray

HG

4490 mm

Support arm height min.

HU

105 mm

Lifting height max.

HO

2000 mm

Full travel

HW

1880 mm

Raising time, load-dependent approx.

40 s

Noise emission

< 70 dB(A)

Inside columns

BL

2700 mm

Supply frequency

50 Hz

Supply voltage

400 V

Phases

3

Column height

HS

2890 mm

Lowering time, load-dependent approx.

40 s

Load capacity

3500 kg

Packaging width x height x length

1150 x580 x 2980 mm

Adjustment range of support discs max…min.

HT

125…90 mm

13

BA362601-en

14

BA362601-en

ECON III 4.0

Fuse (time-delay)

16 A

Motor power per column

3.0 kW

Working temperature range

5…40 °C

Extension range of extra long support arms max.

LXL

1840 mm

Extension range of extra long support arms min.

LXL

1095 mm

Concrete grade

C 20/25

Drive-through width

BH

2465 mm

Net weight

750 kg

Overall width

BG

3420 mm

Overall height with cable tray

HG

4740 mm

Support arm height min.

HU

115 mm

Lifting height max.

HO

2000 mm

Full travel

HW

1880 mm

Raising time, load-dependent approx.

40 s

Noise emission

< 70 dB(A)

Inside columns

BL

2730 mm

Supply frequency

50 Hz

Supply voltage

400 V

Phases

3

Column height

HS

3140 mm

Lowering time, load-dependent approx.

40 s

Load capacity

4000 kg

Packaging width x height x length

1150 x 660 x 3230 mm

Adjustment range of support discs max…min.

HT

125…90 mm

15

BA362601-en

16

BA362601-en

ECON III 5.0

Fuse (time-delay)

16 A

Motor power per column

3.0 kW

Working temperature range

5…40 °C

Extension range of support arms max…min.

LT

2000…914 mm

Concrete grade

C 20/25

Drive-through width

BH

2730 mm

Net weight

995 kg

Overall width

BG

3900 mm

Overall height with cable tray

HG

5043 mm

Support arm height min.

HU

140 mm

Lifting height max.

HO

2020 mm

Full travel

HW

1880 mm

Raising time, load-dependent approx.

70 s

Noise emission

< 70 dB(A)

Inside columns

BL

3023 mm

Supply frequency

50 Hz

Supply voltage

400 V

Phases

3

Column height

HS

3138 mm

Lowering time, load-dependent approx.

70 s

Load capacity

5000 kg

Adjustment range of support discs max…min.

HT

140…110 mm

17

BA362601-en

18

BA362601-en

3 Transport and Storage

Check package to ensure it is complete, in accordance with the order confirmation.

Report any transport damage to the carrier immediately.

During loading, unloading and transport always use suitable lifting equipment, material

handling equipment (e.g. cranes, forklifts, etc.) and the right load handling

attachments and slings. Always ensure that the parts to be transported are suspended

or loaded properly so that they cannot fall, taking into account size, weight and the

centre of gravity.

Store the packages in a covered area, protected from direct sunlight, at a low humidity

and with temperatures between 0...+40 °C (32…104 °F). Do not stack packages.

When unpacking, take care to avoid any possibility of injury or damage. Keep at a safe

distance when opening the package strapping, do not allow any parts to fall out.

4 Installation and Initial Operation

Installation and initial operation of the equipment may be done only by authorized and

trained service technicians provided by the manufacturer, licensed dealers or service

partners.

5 Operation

5.1 Main Switch

The main switch is used as emergency switch. In case of emergency turn it to position

0.

• Main switch in position 0: Power supply is interrupted

• Main switch in position 1: Lift is ready for operation

• When in position 0, the main switch can be protected against

tampering by means of a padlock.

19

BA362601-en

5.2 Controls and Indicators

A LED Display Unit

B LOWER Button

C RAISE Button

D Main Switch

E Socket 230 V (Option)

F Compressed-Air Coupler (Option)

20

BA362601-en

5.2.1 LOWER and RAISE Buttons

Once any button is actuated, the lift moves until the button is released or

the limit stop is reached.

During lowering cycles the support arms automatically stop at a height of

120 mm above bottom position.

To lower the arms completely, release the LOWER button and push it

again. Lift travel to the lower limit stop is accompanied by an audible

signal.

5.2.2 LED Display Unit

The LED unit is enabled only while the main switch is in position 1.

The LEDs serve to display various operating states and errors.

Signals during Regular Operation

Display

Description

Remarks

All LEDs flashing during

switch-on.

Main switch on, no errors.

Do not push any buttons.

Audible signal during low-

ering cycle and lift stops.

Lift has reached pinch point

position.

Release button and push

again.

Audible signal during low-

ering cycle.

Lift lowers and is beneath

pinch point position.

Audible signal during rais-

ing cycle and lift stops.

Light barrier (optional) trigge-

red.

Lift can only be lowered.

Maximum height reached.

Yellow LED lights up brief-

ly during lift operation.

Lift is regulating height differ-

ence between carriages.

Up to 3x, once a height

difference of 22 mm is

reached.

Page is loading ...

MAHA ECON III Operating instructions

MAHA ECON III Operating instructions

Related papers

Other documents