Harman XXV-TC Pellet Stove Installation guide

Category
Stoves
Type
Installation guide
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2313-90-00680I
Installation Manual
Installation and Appliance Setup
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Tested and approved for wood pellet fuel only. Burning of
any other type of fuel voids your warranty.
CAUTION
!
Hot glass will cause burns.
Do not touch glass until it is cooled.
NEVER allow children to touch glass.
Keep children away.
CAREFULLY SUPERVISE children in same room as
stove.
Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other
ammable materials.
• Keepclothing,furniture,draperiesandotherammable
materials away.
HOT SURFACES!
Glass and other surfaces are hot
during operation AND cool down.
WARNING
!
Please read this entire manual before
installation and use of this pellet fuel-
burning room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
• Donotstoreorusegasolineorotherammablevapors
and liquids in the vicinity of this or any other appliance.
• Donotoverre-Ifanyexternalpartstartstoglow,you
areoverring.Reducefeedrate.Overringwillvoid
your warranty.
• Complywithallminimumclearancestocombustibles
asspecied.Failuretocomplymaycausehousere.
WARNING
!
NOTE
To obtain a Frenchtranslation of this manual, please
contact your dealer or visit www.harmanstoves.com.
Pourobtenirunetraductionfrançaisedecemanuel,s’il
vous plaît contacter votre revendeur ou visitez www.
harmanstoves.com
Checkbuildingcodespriortoinstallation.
Installation MUST comply with local, regional, state and
national codes and regulations.
• Contactlocalbuildingorreocialsaboutrestrictions
and installation inspection requirements in your area.
CAUTION
!
Model(s):
XXV-TC Freestanding Pellet Stove
NOTICE: SAVE THESE INSTRUCTIONS
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2323-90-00680I
TABLE OF CONTENTS
Installation Standard Work Checklist ............... 3
1 Product Specic and Important Safety Information
A.ApplianceCertication .......................4
B.GlassSpecications .........................4
C.MobileHomeApprovals ......................4
D.BTUSpecications ..........................4
E. Electrical Codes ............................4
F. California Safety Information ..................4
2 Getting Started
A. Design and Installation Considerations ..........5
B. Tools and Supplies Needed ...................6
C. Inspect Appliance and Components .............6
3 Framing and Clearances
A. Appliance Dimension Diagram .................7
B.Non-CombustibleMaterialsSpecication .........8
C.CombustibleMaterialsSpecication .............8
D.ClearancestoCombustibles ...................8
E. Floor Protection ............................9
F. MobileHomeInstallation .....................9
4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances .........10
B. Chimney Diagram ..........................15
C.Venting&UseofElbows ....................16
D.OutsideAir ...............................18
E. Locating Your Appliance and Chimney ..........19
F. Draft ....................................19
G. Negative Pressure .........................19
H.AvoidingSmoke&Odors ....................20
I. Fire Safety ...............................21
J. Inspect Appliance & Components .............. 21
5 Appliance Setup
A. Unpacking ................................ 22
B.FireboxDraftandCombustionFanRPM ........22
C. Wireless Room Sensor ......................23
D. Flame Guide ..............................23
6 Reference Materials
A. Safety Reminders ..........................24
B. Wiring Diagram ............................25
Safety Alert Key:
DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE: Indicates practices which could cause damage to the stove or to property.
!
= Contains updated information
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2333-90-00680I
Installation Standard Work Checklist
ATTENTION INSTALLER:
Follow this Standard Work Checklist
Thisstandardworkchecklististobeusedbytheinstallerinconjunctionwith,notinsteadof,theinstructionscontainedin
this installation manual.
Customer: ________________________________ Date Installed: __________________________
Lot/Address: ________________________________ Location of Stove: __________________________
________________________________ Installer: __________________________
Model: ________________________________ Dealer/Distributer Ph # __________________________
Serial Number: __________________________
WARNING! Risk of Fire or Explosion! Failure to install appliance to these instructions can lead to a  re
or explosion.
Appliance Install
Section 3 YES IF NO, WHY?
Requirednon-combustibleoorprotection     ________________________________
Veriedclearancestocombustible.      ________________________________
UnitisLeveledandsecured.       ________________________________
Venting/Chimney Section 4
VentingCongurationcompliestoventdiagrams.    ________________________________
Ventinginstalled,sealedandsecuredinplacewithproperclearances.  ________________________________
Exteriorwall/roofashinginstalledandsealed     ________________________________
Terminationsinstalledandsealed.      ________________________________
Electrical Section 1
120VACunswitchedpowerprovidedtotheappliance.    ________________________________
Checkoutletwithmulti-meterforpropervoltage.(115-120VAC)   ________________________________
 Recordvoltagereading:___________
Appliance Setup Section 5
Allpackagingandprotectivematerialsareremoved    ________________________________
Accessoriesinstalledproperly       ________________________________
Manualbagandallit’scontentsareremovedfrominsidetheappliance
andgiventopartyresponsibleforuseandoperation    ________________________________
Startedapplianceandveriedthatallmotorsandblowersoperate
astheyshould.         ________________________________
CheckeddraftusingaManometer.Recordreadings:__________  ________________________________
Duringoperation,verifythatthehopperlidswitch(Ifapplicable)
andpressureswitchareworkingproperlybybrieyopeningthehopper
lidandmaindoorandverifyingthatthefeedmotorisinterrupted.  ________________________________
HearthandHomeTechnologiesrecommendsthefollowing:
Photographingtheinstallationandcopyingthischecklistforyourle.
Thischecklistremainvisibleatalltimesontheapplianceuntiltheinstallationiscomplete.
Comments:Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveaction
needed__________________________________________________________________________________________
_________________________________________________________________________________________________
_________________________________________________________________________________________________
Commentscommunicatedtopartyresponsible____________________by________________________on__________
     (Builder/GenContractor)(Installer)   (Date)
04/23
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2343-90-00680I
A. Appliance Certication
B. Glass Specications
This appliance is equipped with 5mm mirrored ceramic
glass. Replace glass only with 5mm mirrored ceramic glass.
Please contact your dealer for replacement glass.
C. Mobile Home Approved
This appliance is approved for mobile home installations
when not installed in a sleeping room and when an outside
combustionairinletisprovided.
Thestructuralintegrityofthemobilehomeoor,ceiling,and
wallsmustbemaintained.Theappliancemustbeproperly
groundedtotheframeofthemobilehomeanduseonlylisted
pellet vent, Class “PL” connector pipe.
A Harman® Outside Air Kit must be installed in a mobile
home installation.
Note: This installation must conform with local codes.
Intheabsenceoflocalcodesyoumustcomplywiththe
ASTM E1509-2012, ULC S628-93, (UM) 84-HUD
* Weighted average LHV eciency using data collected
during EPA emissions test.
**Weighted average HHV eciency using data collected
during EPA emissions test.
***ArangeofBTUoutputsbasedonEPADefaultEciency
andtheburnratesfromthelowandhighEPAtests.
****Basedonthemaximumfeedrateperhourmultipliedby
approximately8600BTU’swhichistheaverageBTU’sfrom
a pound of pellets.
E. Electrical Codes
115VAC,60Hz,Start3.5AMPS,Run2.5AMPS
D. BTU & Eciency Specications
Note: Hearth&HomeTechnologies,manufacturerofthis
appliance, reserves the right to alter its products, their
specicationsand/orpricewithoutnotice.
1 1 Product Specic and Important Safety Information
THE STRUCTURAL INTEGRITY OF THE MANUFACTURED
HOME FLOOR, WALL, AND CEILING/ROOF MUST BE
MAINTAINED.
DO NOT INSTALL IN SLEEPING ROOM.
WARNING
!
Note: Somegeneratororbatteryback-upsystemsmay
not be compatible with the micro-processor electronics
on this appliance. Please consult the power supply
manufacturerforcompatiblesystems.
EPA Certication Number: 55-16
EPA Certied Emissions: 1.75g/hr
*LHV Tested Eciency: 77.5%
**HHV Tested Eciency: 72.5%
***EPA BTU Output: 7,100-35,300
****BTU Input 11,000-48,000
Vent Size: 3 Inch
Hopper Capacity: 65lbs
Fuel: Wood Pellet
MODEL: XXV-TCPelletStove
LABORATORY: OMNITestLaboratories,Inc
REPORT NO. 0135PS014S & 0135PS033E
TYPE: PelletFueled/SupplementaryFor
Residential Use
STANDARD(s): ASTME2779-10,ASTEME2515-
11,ASTME1509-04,ULC-S627-00
ELECTRICAL
RATING
115 VAC, 60 Hz, Start 4.2 Amps,
Run 2.8 Amps
GLASS
SPECIFICATIONS 5mm mirrored ceramic glass
Harman® is a registered trademark of Hearth & Home
Technologies.
F. California Safety Information
The XXV-TCisCertiedtocomplywith2020
particulate emission standards.
This product and the fuels used to operate this product
(wood), and the products of combustion of such fuels,
can expose you to chemicals including lead and carbon
black, which is known to the State of California to cause
cancer,andcarbonmonoxide,whichisknowtotheStateof
Californiatocausebirthdefectsorotherreproductiveharm.
For more information go to: www.P65Warnings.ca.gov
WARNING
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2353-90-00680I
A
.
Design and Installation Considerations
1. Appliance Location
Marginal Location:
• Below peak
Location NOT recommended:
• Not the highest point of the roof
• Wind loading possible
Multi-level Roofs
Windward
Leeward
Recommended:
Outside Air Intake
on windward side
NOT recommended:
Outside Air Intake
on leeward side
Recommended Location:
• Above peak
Recommended:
• Insulated exterior chase
in cooler climates
Recommended Location:
• Above peak
• Inside heated space
Location NOT recommended:
• Too close to tree
• Below adjacent structure
• Lower roof line
• Avoid outside wall
Marginal Location:
Wind loading possible
Figure 2.1
2 2 Getting Started
Sincepelletexhaustcancontainash,sootorsparks,you
must consider the location of:
• Windows
Air Intakes
Air Conditioner
• Overhang,sots,porchroofs,adjacentwalls
Landscaping, vegetation
When locating vent and venting termination, vent above
rooflinewhenpossible.
Installation MUST comply with local, regional, state and
national codes and regulations.
• Consult insurance carrier, local building inspector, re
ocialsorauthoritieshavingjurisdictionoverrestrictions,
installation inspection and permits.
Itisagoodideatoplanyourinstallationonpaper,usingexact
measurementsfor clearances andoor protection, before
actuallybeginningtheinstallation.
Considerationmustbegivento:
• Safety,convenienceandtracow.
Placement of the chimney and chimney connector.
• If you are not using an existing chimney, place the
appliance where there will be a clear passage for a
factory-builtlistedchimneythroughtheceilingandroof.
• Installing an optional outside air kit would aect the
location of the vent termination.
NOTE: Check building codes prior to installation.
NOTE: Locating the appliance in a location of considerable
air movement can cause intermittent smoke spillage from
appliance. Do not locate appliance near:
Frequently open doors
Central heat outlets or returns
WARNING
!
Risk of Fire!
Damaged parts could impair safe operation.
Do NOT install damaged, incomplete or
substitute components.
Installation and service of this
appliance should be performed by
quali ed personnel. Hearth & Home
Technologies recommends HHT
Factory Trained or NFI certified
professionals.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2363-90-00680I
• Reciprocating Saw
•Hammer
• Phillips Screwdriver
• Tape Measure
• Level
•Non-CombustibleSealant
• Gloves
• Safety Glasses
• Electric Drill & Bits
May also need:
• Vent Support Straps
• Venting Paint
B. Tools And Supplies Needed
Tools and building supplies normally required for
installation, unless installing into an existing masonry
replace:
C. Inspect Appliance and Components
Carefully remove the appliance and components from the
packaging.
Report to your dealer any parts damaged in shipment,
particularly the condition of the glass.
Read all of the instructions before starting the
installation. Follow these instructions carefully during
the installation to ensure maximum safety and benet.
DO NOT:
Install or operate a damaged appliance.
Modify appliance.
Install other than as instructed by Hearth & Home
Technologies.
Operate the appliance without fully assembling all
components.
• Overre.
Install any component not approved by Hearth &
Home Technologies.
Install parts or components not Listed or approved.
Disable safety switches.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Forassistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
Hearth&HomeTechnologiesdisclaimsanyresponsibility
for,andthewarrantywillbevoidedbythefollowingactions:
Installation and use of any damaged appliance or vent
system component.
• Modicationoftheapplianceorventsystem.
• InstallationotherthanasinstructedbyHearth&Home
Technologies.
Installation and/or use of any component part not
approvedbyHearth&HomeTechnologies.
Any such action may cause a re hazard.
WARNING
!
Risk of Fire, Explosion or Electric Shock! DO NOT use
this appliance if any part has been under water. Call a
qualied service technician to inspect the appliance
and to replace any part of the control system which
has been under water.
WARNING
!
RISK OF FIRE OR EXPLOSION!
DAMAGED PARTS COULD IMPAIR SAFE
OPERATION. DO NOT install damaged,
incomplete or substitute components.
Keep appliance dry.
Thiswoodheaterhasamanufacturer-setminimumlowburn
ratethatmustnotbealtered.Itisagainstfederalregulations
to alter this setting or otherwise operate this wood heater
in a manner inconsistent with operating instructions in this
manual.
This wood heater needs periodic inspection and repair for
proper operation. It is against federal regulations to operate
this wood heater in a manner inconsistent with operating
instructions in this manual.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2373-90-00680I
3 3 Clearances
Figure 3.1
A. Appliance Dimension Diagram
Dimensions are actual appliance dimensions. Use for reference only.
28-7/16”
722 mm
31-1/8”
791 mm
29-7/16”
748 mm
26-3/4””
679 mm
28-5/8””
727 mm
24-3/8””
619 mm
4-1/16”
103mm
14-3/4”
375mm
8-11/16”
228mm
12-1/2”
318m
Outside Air
Intake
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2383-90-00680I
Floor Protection
NOTICE
Clearancesmayonlybereducedbymeansapprovedby
the regulatory authority having jurisdiction.
Duetohightemperatures,thestoveshouldbeplacedaway
fromtrac,furnitureanddraperies.
Childrenandadultsshouldbealertedtothehazardsof
high surface temperatures and should stay away to avoid
burnstoskinand/orclothing.
Youngchildrenshouldbecarefullysupervisedwhenthey
are in the same room as the stove.
Clothing and other ammable materials should not be
placed on or near this unit.
Figure 3.2
3" (76mm)
6" (152mm)
12" (305mm)
CAUTION
!
THIS APPLIANCE MUST BE VENTED TO THE OUTSIDE.
WARNING
!
RISK OF FIRE OR BURNS! Provide adequate
clearance around air openings and for service
access. Due to high temperatures, the appliance should
be located out of trac and away from furniture and
draperies.
Illustrations reect typical installations and are FOR
DESIGN PURPOSES ONLY. Actual installation may vary
due to individual design preference.
Placethestoveawayfromcombustiblewallsatleastasfar
as shown in Figure 3.2.
Notethattheclearancesshownareminimumforsafetybutdo
not leave much room for access when cleaning or servicing.
Please take this into account when placing the stove.
Alternate oor protector dimension may be used as long
as they satisfy the measurement requirements shown
below.
When installing the unit into an alcove it is important to
considertherequiredclearanceslistedbelow.
Floor Protection
6.25”
(159mm)
6.25”
(159mm)
B. Non-Combustible Materials Specication
Materialwhichwillnotigniteandburn.Suchmaterialsare
thoseconsistingentirelyofsteel,iron,brick,tile,concrete,
slate,glassorplasters,oranycombinationthereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in
a Vertical Tube Furnace at 750° C and UL763 shall be
considerednon-combustiblematerials.
C. Combustible Materials Specication
Materials made of or surfaced with wood, compressed
paper,plantbers,plastics,orothermaterialthatcanignite
andburn,whetherameproofedornot,orplasteredorun-
plasteredshallbeconsideredcombustiblematerials.
D. Clearances to Combustibles
When selecting a location for the appliance it is important to
considertherequiredclearancestowalls(seeFigure3.2).
Note: Top of unit must be a minimum of 12” (305mm) to
ceiling
60” High
53-7/16” Wide
Minimum Height = 60”, Minimum Width = 53-7/16, Maximum Depth = 36”
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2393-90-00680I
Floor Protection
Requirements US Canada
JSides 6" 152mm
KFront 6” 152mm
LRear 0” 0mm
F. Mobile Home Installation
When installing this unit in a mobile home several
requirementsmustbefollowed(ReferenceHUDRegulation
#24CFR3280):
Theunitmust be bolted totheoor.Thiscanbedone
using an appropriate fastener for the application.
• Theunitmustbeconnectedtooutsideair.
See “
Termination
Location and Vent Information” Section D
• Floor protection and clearances must be followed as
shown.
Theappliancemustbeproperlygroundedtotheframeof
themobilehomeusingaminimumof8AWGcoppersolid
orstranded,insulatedorbarewireorequivalent.
Corner Installation:
Minimumsizeoorprotectionforacornerinstallationhearth
pad is 29-7/16”WideBy27-3/4”Deep(724mmX705mm).
Note: Floor protector WILL NOT touch the wall using
minimum clearances.
Ifcorneroorprotectionisdesiredtotouchthewall,theoor
protectionwillneedtobeatleast42-1/4”x42-1/4”(1073mm
x1073mm).Note: This will allow the oor protection to
touch the wall as shown. Figure 3.4.
Alternateoorprotectordimensionmaybeusedaslongas
theysatisfythemeasurementrequirementsshownbelow.
Figure 3.4
Floor protector
E. Floor Protection
Figure 3.3
L
J
K
Floor protector
Door Opening
Parallel Installation:
Placethestoveonanoncombustibleoororoorprotector
thatextendsaminimumof6inches(152mm)tothefrontof
theloaddooropening,6inches(152mm)tothesidesofthe
door opening, and 0 inches to the rear.
Theminimumoorprotectormaterialis20gaugesheetmetal.
Otheroorprotectormaterialsareceramictile,stone,brick,
etc. Figure 3.3. Note: There is no required oor protection
from the rear of the unit. The oor protection should be
ush with the rear most edge of the unit, but does not
need to extend any further.
MinimumSizeoorprotectionis29-7/16”WideBy27-3/4”
Deep(724mmX705mm).Figure3.3.
Alternate oor protector dimension may be used as long
as they satisfy the measurement requirements shown
below.
Venting:
US-Follow PL vent manufacturers recommendations when
conguringventpipeinstallation.
Canada-Mustextend2”(51mm)beyondeachsideofany
horizontaluepipe.
CAUTION
HearthandHomeTechnologiesdoesnotrecommendadhesive
based vinyl ooring due to thermal expansion. Floating-style
ooring(LVP-luxuryvinylplankorLVT–luxuryvinyltile)canbe
used,butitwillreachtemperaturesupto110°Finaroomwith
ambienttemperatureof70°F.Consultooringspecicationsto
ensurecompatibility.
HHTrecommendswoodstovesandinsertshave29inchesof
alternativeooringinfrontofthestovebeforeusingLVP/LVT
regardless if they sit ush on the oor or are elevated on a
raised hearth. .
Forallotherooring,continuetofollowclearancetocombustible
requirements in the installation manual.
NOTICE: Clearances that do not meet the minimum guidelines
couldresultindamageorbucklingtothevinylooringandis
done at the installer’s risk.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2310 3-90-00680I
4 4 Termination Location and Vent Information
A. Vent Termination Minimum Clearances
Figure 4.1
Figure 4.2
Note: Follow venting manufacturers recommendations
for sealing pipe joints.
#1 Preferred method (Figure 4.1)
Thismethodprovidesexcellentventingfornormaloperation
andallowsthestovetobeinstalledclosesttothewall.Two
inches from the wall is safe; however, four inches allows
betteraccesstoremovetherearpanel.Theverticalportionof
theventshouldbethreetovefeethigh.Thisverticalsection
will help provide natural draft in the event of a power failure.
Note: Do not place joints within wall pass-through.
THE CHIMNEY MUST BE OF A TYPE SUITABLE FOR
SOLID-FUEL BURNING.
#2 Preferred method (Figure 4.2)
This method also provides excellent venting for normal
operationbutrequiresthestovetobeinstalledfartherfrom
thewall.Theverticalportionoftheventshouldbethreeto
vefeethighandatleast1”fromacombustiblewall.This
vertical section will provide natural draft in the event of a
power failure.
If the stove is installed below grade be sure the vent
termination is at least 12" above grade (with outside air
only). The outlet must also be 12” from the house/building.
Note: Do not place joints within wall pass-through.
CAUTION
!
Keep combustible materials (such as grass, leaves,
etc.) at least 3 feet away from the ue outlet on the
outside of the building.
3 Ft.
to
Combustibles
3 Ft.
to Combustibles
3 Ft.
to
Combustibles
3 Ft.
to Combustibles
DO NOT USE MAKESHIFT COMPROMISES WHEN
INSTALLING THIS APPLIANCE. DAMAGE AND/OR
INJURY MAY RESULT.
CAUTION
!
WARNING
!
THE CHIMNEY AND CONNECTOR MUST BE
MAINTAINED IN GOOD CONDITION AND KEPT CLEAN.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2311 3-90-00680I
Figure 4.3
Figure 4.4
#3 Installing into an existing chimney (Figure 4.3)
Thismethodprovidesexcellentventingfornormaloperation.
This method also provides natural draft in the event of a
powerfailure.Ifthechimneyconditionisquestionable*you
may want to install a liner as in method #6.
*The chimney should be inspected and cleaned before
installing your stove. If you discover that the chimney does
nothaveaclaytilelinerorhascracksorakingofthetile
liner you will need to install a stainless steel liner within
the chimney. In most cases the inside diameter of this liner
shouldbe4".Eitherexibleorrigidlinermaybeusedforthis
purpose. Refer to Method 5 & 6.
Besuretodesigntheventingsothatitcanbeeasilycleaned.
#4 Installing into an existing replace chimney (Figure 4.4)
Thismethodprovidesexcellentventingfornormaloperation.
This method also provides natural draft in the event of a
powerfailure.Ifthechimneyconditionisquestionable*you
may want to install a liner as in method #5.
In some places in the US and Canada it is required that the
ventpipeextendallthewaytothetopofthechimney.
*The chimney should be inspected and cleaned before
installing your stove. If you discover that the chimney does
nothaveaclaytilelinerorhascracksorakingofthetile
liner you will need to install a stainless steel liner within
the chimney. In most cases the inside diameter of this liner
shouldbe4".Eitherexibleorrigidlinermaybeusedforthis
purpose. Refer to Method 5 & 6.
The chimney should be sealed at the damper using a
steel plate. Kaowool, mineral wool or an equivalent non-
combustibleinsulationisrecommendedtobeinstalledontop
ofthesealingplatetoreducethepossibilityofcondensation.
The connector pipe should extend through the smoke
chambertothebaseorintotherstuetile.
Besuretodesigntheventingsothatitcanbeeasilycleaned.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2312 3-90-00680I
#5 Installing into an existing replace chimney (Figure
4.5) w/Full Liner
Thismethodprovidesexcellentventingfornormaloperation.
This method also provides natural draft in the event of a
power failure.
In some places in the US and Canada it is required that the
ventpipeextendallthewaytothetopofthechimney.
Inthismethodacapshouldalsobeinstalledonthechimney
to keep out rain. Be sure to use approved pellet vent pipe
ttings.Pipesizeshouldbeincreasedto4"usingthismethod.
Inthismethodacapshouldalsobeinstalledonthechimney
to keep out rain.
#6 Installing into an existing chimney (Figure 4.6) w/Full liner
Thismethodprovidesexcellentventingfornormaloperation.
This method also provides natural draft in the event of a
power failure.
In some places in the US and Canada it is required that the
ventpipeextendallthewaytothetopofthechimney.The
pipeorlinerinsidethechimneyshouldbe4"diameter.
Inthismethodacapshouldalsobeinstalledonthechimney
to keep out rain.
Figure 4.5
Figure 4.6
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2313 3-90-00680I
12"
min. wall to outlet
36"
min. clearance to any
combustable material
#7 Installing through the ceiling (Figure 4.7)
Follow PL vent manufacturers recommendations when using
wall and ceiling pass through.
Note: Do not place joints within wall pass-through.
Figure 4.7
Figure 4.8
Figure 4.9
Area within dotted circle represents the minimum clearance to
combustible materials such as shrubbery, mulch or tall grasses.
12"
min. above ground level
Minimum ue vent conguration
It is recommended that outside air be
installed with this venting conguration.
Smoke spillage may be possible during
a power outage.
PL vent manufacturer's
restop spacer and support
1" MIN.
No insulation or other
combustible materials
are allowed within 1"
of the PL vent pipe.
ashing
storm collar
1" MIN.
1" MIN.
12" MIN
1” MIN.
DO NOT USE MAKESHIFT COMPROMISES WHEN
INSTALLING THIS APPLIANCE. DAMAGE AND/OR
INJURY MAY RESULT.
CAUTION
!
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2314 3-90-00680I
Optional Top Vent Pipe Clearances #8 Installing into an existing chimney using the Optional
Top Vent option. (Figure 4.10)
Thismethodprovidesexcellentventingfornormaloperation.
This method also provides natural draft in the event of a
powerfailure.Ifthechimneyconditionisquestionable*you
may want to install a liner as in method #6.
In some places in the US and Canada it is required that the
ventpipeextendallthewaytothetopofthechimney.
*The chimney should be inspected and cleaned before
installing your stove. If you discover that the chimney does
nothaveaclaytilelinerorhascracksorakingofthetile
liner you will need to install a stainless steel liner within the
chimney.
Besuretodesigntheventingsothatitcanbeeasilycleaned.
4"/102mm from back of top
ue vent to wall
Minimum 6” (25mm)
from top of pipe to ceiling
6"/152mm from
pipe to wall
View of Top Vent Option Installed
Chimney Connectors
Follow venting manufacturer’s recommendations for
sealing pipe joints.
Figure 4.10
Single wall 6” Chimney
connector
Measurement from the oor to the top
of the Top Flue Option is 33” (838mm)
33”
Measurementfromoortothebeginningofthe6”ventcollar.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2315 3-90-00680I
B. Chimney Diagram
V=Vent Terminal A=Air Supply Inlet =Area where termination is not permitted
Door
Sidewalk
Fixed
Closed
Openable
Openable Fixed
Closed
Inside Corner
Detail
Porch or
Openable
Deck
or Fixed
Requirements for Terminating the Venting
Figure 4.10
I. The clearance to service regulator vent outlet must be a
minimum of 6 feet.
J. Theclearanceto anon-mechanicalairsupplyinlet tothe
buildingorthecombustionairinlettoanyotherappliance
mustbeaminimumof48”.
K. Theclearance toamechanicalair supplyinletmustbe a
minimum of 10 feet. (with outside air installed, 6 feet)
L. Theclearanceaboveapavedsidewalkorapaveddriveway
locatedonpublicpropertymustbeaminimumof7feet.
M. Theclearanceunderaveranda,porch,deckorbalconymust
beaminimumof12inches. (B. also)
The clearance to vegetation and other exterior combustibles
such as mulch is 36” as measured from the center of the
outlet or cap. This 36” radius continues to grade.
Certain Canadian and or Local codes or regulations may require
dierentclearances.
Aventshallnotterminatedirectlyaboveaside-walkorpaved
drivewaywhichislocatedbetweentwosinglefamilydwellings
andservesbothdwellings.
Onlypermittedifveranda,porch,deck,orbalconyisfullyopen
onaminimumof2sidesbeneaththeoor.
See NFPA 211 for more installation clearance reductions
when using outside air.
Where passage through a wall, or partition of combustible
construction is desired, the installation shall conform to
CAN/CSA-B365. (if in Canada)
WARNING
!
Venting terminals must not be recessed into a wall
or siding.
Only PL vent pipe wall pass-through and re stops should
be used when venting through combustible materials.
Always take into consideration the eect the prevailing wind
direction or other wind currents will cause with yash and
/or smoke when placing the termination.
In addition, the following must be observed:
A. Theclearanceabovegrademustbeaminimumof12”.
B. Theclearancetoawindowordoorthatmaybeopenedmust
beaminimumof48”totheside,48”belowthewindow/door,
12”abovethewindow/door. (with outside air installed, 12”
to side and below)
C. A 12” clearance to a permanently closed window is
recommended to prevent condensation on the window.
D. Theverticalclearancetoaventilatedsotlocatedabovethe
terminalwithinahorizontaldistanceof2feet(60cm)from
thecenter-lineoftheterminalmustbeaminimumof18”.
E. Theclearancetoanunventilatedsotmustbeaminimum
of 12”.
F. The clearance to an outside corner is 11” from center of pipe.
G. The clearance to an inside corner is 12”.
H. Aventmustnotbeinstalledwithin3feet(90cm)abovea
gas meter/regulator assembly when measured from the
horizontalcenter-lineoftheregulator.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2316 3-90-00680I
C. Venting & Use of Elbows
Figure 4.11
= Positive static pressure
= Negative static pressure
+
-
+
+
-
Harmanpelletstovesdependonacombustionfantopullair
throughtheunitforcombustion.Theventingsystemrestricts
theabilityofthecombustionfantomovetherequiredamount
of air through the unit. A system with too much resistance
willresultinincompletecombustion,morefrequentrequired
cleaning and poor unit performance. It is always best to
choose a location for the appliance that will result in a venting
systemwiththeshortestequivalentventlength(EVL).
ItisbesttohaveyourventingsystemdesignedbyaHarman
authorizeddealerbeforeyounalizeyourpurchaseofan
appliance.
Equivalent Vent Length: The equivalent vent length for
common pellet vent components are:
•90°ElbowsorTee:5EVLUnits
•45°elbow:3EVLUnits
• Vertical Pipe or Liner: ½ EVL Unit
•HorizontalPipeorliner:1EVLUnit
The total allowable equivalent vent length is:
• 20 EVL for 3” pellet vent pipe or liner.
• 30 EVL for 4” pellet vent pipe or liner.
Duetothepotentialforyashaccumulationinhorizontal
ventingsections,themaximumpermissiblehorizontalventing
length is:
• 4 ft. for 3” & 4” pellet vent pipe.
Example: First Floor Installation
Aunitistobeinstalledusing3”PelletVentPipewith3
feet of horizontal pipe, a Tee, 10 feet of vertical pipe, a
90°elbowandaterminationcap.
The equivalent vent length is:
3ft.ofHorizontalPipe(1x3EVL) =3EVL
90°ElboworTee(1xEVL)  =5EVL
10ft.ofVerticalPipe(10x.5EVL) =5EVL
90°ElboworTee(1xEVL)  =5EVL
TerminationCap   =0EVL
EquivalentVentLength   =18EVL
Intheexamplesystemdetailedabove,theEVLwas18
whichislessthanthemaximumof20EVLfor3”pellet
ventpipe,thusthisisasatisfactoryventingconguration.
Example: Connection to Masonry Chimney
Aunitistobeinstalledusing3”PelletVentPipewith2
feet of horizontal pipe, a Tee, 4 feet of vertical pipe, an
elbow,aTee,21feetofverticalliner,andatermination
cap.
The equivalent vent length is:
2ft.ofHorizontalPipe(1x2EVL) =2EVL
90°Tee(1x5EVL)   =5EVL
4ft.ofVerticalPipe(4x.5EVL) =2EVL
90°Elbow(1x5EVL)   =5EVL
90°Tee(1x5EVL)   =5EVL
21ft.ofVerticalLiner(21x.5EVL) =10.5EVL
TerminationCap   =0EVL
EquivalentVentLength   =29.5EVL
In the example system detailed above, the EVL was
29.5whichexceedsthemaximumof20ft.for3”pellet
ventpipe,thus3”vent pipe should not be used in this
installation.However,since4”pipecansupportanEVL
up to 30, the use of 4” pipe would create a satisfactory
installation.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2317 3-90-00680I
C. Venting & Use of Elbows continued
Note:Whentheamountofverticalpelletventpipeinthesystemexceeds15feet,4”pelletventpipeshouldbeused.
Note: Equivalent Venting Length decreases as altitude increases.
Example:
AunitwithanEVLof13,istobeinstalledatanaltitude
of3,000feetabovesealevel.
From the chart to the left, at 3,000 feet of altitude, the
maximum permissible equivalent venting length is 26
feet.
However,ifthesameunit(EVL13)wastobeinstalled
analtitudeof9,000feetabovesealevel,theinstallation
wouldnolongerbeacceptableandtheequivalentvent
lengthofthepipewouldhavetobereducedforproper
unit operation.
No Change of Combustion
Blower Fan Blade Needed
0 Ft5 Ft 5 Ft
10,000
9,000
8,000
7,000
6,000
5,000
4,000
3,000
5 Ft
0 Ft
10 Ft
Combustion Blower Fan
Blade Changeover Line
Altitude
10 Ft
15 Ft
20 Ft
25 Ft
30 Ft
5 Ft
0 Ft
15 Ft
Equivalent Vent Length (EVL)
Maximum Horizontal Run
• LongrunsofexorPLventpipeinstalleddirectlyverticalfromtheuestubmayrequiremorefrequentcleaningdueto
yashfallingoinsideandcollectingdirectlyabovethecombustionbloweroutlet.
• 4" stainless steel ex vent piping is only allowed for use in masonry replaces and chimneys or factory built wood-
burningreplaceswithClassAmetalchimneys.
• Allpelletventpipemustbesecuredtogethereitherbymeansprovidedbythepipemanufacturerorby3screwsateach
joint.
• Useonlythespeciedventingcomponents.Useofanyothercomponentswillvoidtheproductwarrantyandmaypose
a hazard.
• DoNotInstallaFlueDamperInTheExhaustVentingSystemofThisAppliance.
• DONOTCONNECTTHISUNITTOACHIMNEYFLUESERVINGANOTHERAPPLIANCE.
• SimpsonDuraVentPelletVentProHarman®AdapterPart#3PVP-ADHBandPelletVentProHarman®AdapterIncreaser
Part#3PVPX4ADHBarehighlyrecommendedtobeinstalledonthestartercollartoinsureaproperpipeconnectionto
the unit.
INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.
• Usesiliconetocreateaneectivevaporbarrieratthelocationwherethechimneyoroutsideairductingpassesthrough
totheexteriorofthestructure.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2318 3-90-00680I
Outside Air:
Hearth & Home Technologies recommend attaching
outside air in all installations, especially lower level and
main oor locations.
Pernationalbuildingcodes,considerationmustbegivento
combustionairsupplytoallcombustionappliances.Failure
tosupplyadequatecombustionairforallappliancedemands,
mayleadtoback-draftingofthoseandotherappliances.
Whentheapplianceisside-wallvented:Theairintakeisbest
locatedonthesameexteriorwallastheexhaustventoutlet
andlocatedloweronthewallthantheexhaustventoutlet.
When the appliance is roof vented: The air intake is best
locatedontheexteriorwallorientedtowardstheprevailing
wind direction during the heating season.
The outside air connection will supply the demands of the
pellet appliance, but consideration must be given to the
totalhousedemand.Housedemandmayconsumesome
air needed for the stove, especially during a power failure. It
maybenecessarytoaddadditionalventilationtothespacein
which the pellet appliance is located. Consult with your local
HVACprofessionaltodeterminetheventilationdemandsfor
your house.
Toinstalloutsideairuse3"non-combustibleexpipe.There
isabreak-awayholeontherearpaneloftheXXV-TCstove
which must be removed before connecting the ex pipe,
Figure4.12.Thepipeshouldberunoutsideandterminate
tothesideorbelowtheventpipeoutletsotheueoutlet
is more than 12" from the inlet cover. The Termination Cap
shouldbeusedtokeepbirds,rodents,etc.outofthepipe,
Figure 4.13.
YoumaychoosetousetheoptionalDirectVentWallPass-
throughKitwhichincorporatestheventingpass-throughand
outside air inlet into one component, Figure 4.14.
D. Outside Air
Direct Vent Wall Pass-through Kit
Part #1-00-677177
Figure 4.14
Termination Cap
Part# 1-10-09542
Figure 4.13
Outside air ex pipe
goes here.
Figure 4.12
Remove knockout to
install outside air.
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2319 3-90-00680I
E. Locating Your Appliance & Chimney
Locationoftheapplianceandchimneywillaectperformance.
• Installthroughthewarmairspaceenclosedbythebuilding
envelope. This helps to produce more draft, especially
duringlightinganddie-downofthere.
Penetrate the highest part of the roof. This minimizes the
eectsofwindloading.
Locate termination cap away from trees, adjacent
structures,unevenrooflinesandotherobstructions.
• Minimizetheuseofchimneyosets.
• Considertheappliancelocationrelativetooorandceiling
and attic joists.
G. Negative Pressure
F. Draft
Draftisthepressuredierenceneededtoventappliances
successfully. When an appliance is drafting successfully, all
combustion byproducts are exiting the home through the
chimney.
Considerations for successful draft include:
• Negativepressureintherebox
Location of appliance and chimney
To measure the draft or negative pressure in your appliance
use a magnahelic or a digital pressure gauge capable of
reading0-1inchesofwatercolumn(W.C.).
The appliance should be running on high for at least 15
minutes for the test.
With the stove running on high you should have a negative
pressureequaltoorgreaterthanthenumbergiveninthe
chartbelow.Ifyouhavealowerreadingthanyoundonthe
chart,yourappliancedoesnothaveadequatedrafttoburn
the fuel properly.
Minimum Vacuum Requirements: .20
Priortoinstallingtheuepipe,connectadraftmeter.(The
draftmetermusthaveaminimumrangeof0-.5”)Recordthe
rstreading.Connectuepipetostoveandbesurealldoors
and windows in the home are closed. Record the second draft
reading_______.If the secondreadingismorethan .05”
lowerthantherstreading,checkforpossiblerestrictions
or the need for outside air. For more information on the draft
test procedure, refer to “Appliance Set-Up” Section C.
• DONOTCONNECTTHISUNITTOACHIMNEYFLUE
SERVICINGANOTHERAPPLIANCE.
• DO NOT CONNECT TOANYAIR DISTRIBUTION
DUCTORSYSTEM.
Mayallowuegasestoenterthehouse.
CAUTION
!
Negativepressureresultsfromtheimbalanceofairavailable
fortheappliancetooperateproperly.Itcanbestrongestin
lower levels of the house.
Causes include:
• Exhaustfans(kitchen,bath,etc.).
Range hoods.
• Combustionairrequirementsforfurnaces,waterheaters
andothercombustionappliances.
Clothes dryers.
• Locationofreturn-airventstofurnaceorairconditioning.
• ImbalancesoftheHVACairhandlingsystem.
Upper level air leaks such as:
- Recessedlighting
- Attichatch
- Ductleaks
Tominimizetheeectsofnegativeairpressure:
Install the outside air kit with the intake facing prevailing
winds during the heating season.
Ensure adequate outdoor air for allcombustionappliances
andexhaustequipment.
Ensure furnace and air conditioning return vents are not
located in the immediate vicinity of the appliance.
Avoid installing the appliance near doors, walkways or
small isolated spaces.
• Recessedlightingshouldbea“sealedcan”design.
Attic hatches weather stripped or sealed.
Attic mounted duct work and air handler joints and seams
taped or sealed.
Risk of Asphyxiation! Negative pressure can cause
spillageofcombustionfumesandsoot.
WARNING
!
NOTICE
Hearth&HomeTechnologiesassumesnoresponsibility
for the improper performance of the chimney system
causedby:
Inadequate draft due to environmental conditions
• Downdrafts
Tight sealing construction of the structure
• Mechanicalexhaustingdevices
Harman® • XXV-TC Installation Manual_R20 • 2016 -___ • 08/2320 3-90-00680I
H. Avoiding Smoke and Odors
Negative Pressure, Shut-down, and Power Failure:
To reduce the probability of back-drafting or burn-back in
the pellet burning appliance during power failure or shut-
down conditions, the stove must be able to draft naturally
withoutexhaustbloweroperation.Negativepressureinthe
house will resist this natural draft if not accounted for in the
pellet appliance installation.
Heatrisesinthehouseandleaksoutatupperlevels.This
airmustbereplacedwithcoldairfromoutdoors,whichows
into lower levels of the house. Vents and chimneys into
basementsandlowerlevelsofthehousecanbecomethe
conduit for air supply, and reverse under these conditions.
Outside Air
An outside air kit is recommended in all installations. The
OutsideAirKitmustbeorderedseparately.
Pernationalbuildingcodes,considerationmustbegivento
combustionairsupplytoallcombustionappliances.Failure
tosupplyadequatecombustionairforallappliancedemands
mayleadtobackdraftingofthoseandotherappliances.
Whentheapplianceisroofvented(stronglyrecommended):
Theairintakeisbestlocatedontheexteriorwalloriented
towards the prevailing wind direction during the heating
season.
Whentheapplianceisside-wallvented:
Theairintakeisbestlocatedonthesameexteriorwall
astheexhaustventoutletandlocatedloweronthewall
thantheexhaustventoutlet.
The outside air supply kit can supply most of the demands
ofthepelletappliance,butconsiderationmustbegivento
the total house demand.
House demand may consume the air needed for the
appliance.Itmaybenecessarytoaddadditionalventilation
to the space in which the pellet appliance is located.
ConsultwithyourlocalHVACprofessionaltodeterminethe
ventilation demands for your house.
Vent Pipe
Be sure to use approved pellet vent pipe wall and ceiling
pass-throughttingstogothroughcombustiblewallsand
ceilings. Be sure to use a starting collar to attach the venting
systemtothestove.Thestartingcollarmustbesecuredto
theuestubwithatleastthreescrews,andsealedwithhigh
temp silicone caulking.
4” stainless steel ex vent piping is only allowed for use
inmasonryreplacesandchimneysorfactorybuiltwood-
burningreplaceswithclassAmetalchimneys.
Pellet vent pipe is constructed of two layers with air space
between the layers. This air space acts as an insulator
and reduces the outside surface temperature to allow a
clearanceto combustibles ofonly 1 inch. The sections of
pipe lock together to form an air tight seal. Follow venting
manufacturer’srecommendationsforsealingpipejoints.
Wherepassingthroughanexteriorwallorroof,usesilicone
tomaintainaneectivevaporbarrieratthelocationwhere
thechimneyorcomponentpenetratestotheexteriorofthe
structure.
Vent Congurations:
To reduce probability of reverse drafting during shut-
down conditions, Hearth & Home Technologies strongly
recommends:
Installing the pellet vent with a minimum vertical run of
vefeet.
Installing outside air.
Topreventsootdamagetoexteriorwallsofthehouseand
topreventre-entryofsootorashintothehouse:
• Maintainspeciedclearancestowindows,doors,andair
inlets, including air conditioners.
• Ventsshouldnotbeplacedbelowventilatedsots.Run
theventabovetheroof.
Avoid venting into alcove locations.
Vents should not terminate under overhangs, decks or
onto covered porches.
Maintain minimum clearance of 12 inches from the
ventterminationtotheexteriorwall.Ifyouseedeposits
developing on the wall, you may need to extend this
distance to accommodate your installation conditions.
Hearth & Home Technologies assumes no responsibility
for, nor does the warranty extend to, smoke damage
caused by reverse drafting of pellet appliances under
shut-down or power failure conditions.
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Harman XXV-TC Pellet Stove Installation guide

Category
Stoves
Type
Installation guide

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