Toro MM-655H-P Mortar Mixer User manual

FormNo.3405-112RevB

MM-SeriesMortarMixer

ModelNo.68013—SerialNo.314000001andUp

ModelNo.68014—SerialNo.314000001andUp

ModelNo.68016—SerialNo.314000001andUp

ModelNo.68017—SerialNo.314000001andUp

ModelNo.68020—SerialNo.314000001andUp

ModelNo.68021—SerialNo.314000001andUp

ModelNo.68024—SerialNo.314000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3405-112*B

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

TireInformation—TheDOTtireinformationislocated

onthesideofeachtire.Thisinformationgivesload

andspeedratings.Replacementtiresshouldhavethe

sameorbetterratings;refertoSpecications(page

16)toensurethatthetiresonyourmachinemeetor

exceedtheweightrequirementsofyourmachine.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,

reproongmaterial,grout,andothersmall-grained

Portlandcementproducts.Avehicleequippedwith

anappropriatepintlehitchorballhitchcantowthe

machine.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g249232

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

SafeOperatingPractices....................................4

SafetyandInstructionalDecals..........................7

Setup......................................................................10

1InstallingtheDumpHandle............................10

2InstallingtheT owPole....................................11

3InstallingtheSafetyChain..............................12

ProductOverview...................................................13

Controls...........................................................14

EngineControls............................................15

Specications..................................................16

Operation................................................................17

ThinkSafetyFirst..............................................17

TowingtheMachine..........................................17

AdjustingtheAxleWidth...................................20

PreparingtoUsetheMachine...........................21

OpeningtheCowl.............................................21

ClosingtheCowl...............................................22

AddingFuel......................................................22

PerformingDailyMaintenance..........................24

StartingtheEngine...........................................24

ShuttingOfftheEngine.....................................24

MixingtheMaterial...........................................25

DumpingtheMaterial........................................26

CleaningtheDrum............................................26

Maintenance...........................................................27

RecommendedMaintenanceSchedule(s)...........27

Pre-MaintenanceProcedures..............................28

PreparingtheMachineforMaintenance............28

DisconnectingtheSpark-PlugWire..................28

RemovingtheDividerPlate..............................28

InstallingtheDividerPlate................................28

Lubrication..........................................................29

LubricatingtheBearingsandSeals...................29

EngineMaintenance...........................................30

ServicingtheAirCleaner..................................30

ServicingtheEngineOil....................................31

ServicingtheSparkPlug...................................33

CleaningtheSparkArrester..............................34

RemovingandInstallingtheEngine..................35

FuelSystemMaintenance...................................36

CleaningtheFuel-SedimentCup......................36

DrainingtheFuelT ank......................................37

DriveSystemMaintenance..................................37

TireAirPressure...............................................37

InspectingtheTires..........................................37

TorquingtheWheelLugNuts............................38

ServicingtheReductionCase...........................38

ServicingtheGearbox......................................40

BeltMaintenance................................................42

InspectingtheBelts..........................................42

AdjustingtheBeltTension.................................42

ReplacingtheBelts...........................................43

AligningthePulleys..........................................45

PaddleMaintenance............................................46

AdjustingthePaddleBlades.............................46

Cleaning..............................................................47

CleaningtheMachine.......................................47

Storage...................................................................48

Troubleshooting......................................................49

3

Safety

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafety-alertsymbol

(Figure2),whichmeans:Caution,Warning,or

Danger—personalsafetyinstruction.Failureto

complywiththeinstructionmayresultinpersonal

injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always

followallsafetyinstructionstoavoidseriousinjuryor

death.

WARNING

Machiningorhandlingstone,masonry,

concrete,metal,andothermaterialscan

generatedust,mists,andfumescontaining

chemicals,suchassilica,knowntocause

seriousorfatalinjuryorillness,suchas

respiratorydisease,silicosis,cancer,birth

defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthe

sourcewherepossible.Usewaterfordust

suppressionwheneverpossible.

•Usegoodworkpracticesandfollowthe

recommendationsofthemanufactureror

suppliers,OSHA,andotheroccupational

andtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenyoucannoteliminatethehazards

frominhalation,youandallbystanders

shouldweararespiratorapprovedby

OSHAforthematerialthatyouare

handling.

WARNING

Engineexhaustcontainscarbonmonoxide,

whichislethalifinhaled.

Donotruntheengineindoorsorinan

enclosedarea.

Training

•Parkthemachineonalevelsurface,shutoffthe

engine,waitforallmovingpartstostop,andallow

themachinetocoolbeforeadjusting,cleaning,

storing,orrepairingthemachine.

•Readandunderstandthecontentsofthis

Operator’sManualbeforeyoustarttheengine.

Ensurethateveryoneusingthisproductknows

howtouseitandunderstandsthewarnings.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingthem.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriestopeopleordamageto

property.

Towing

•Checkwithyourlocalcountyorstatetowingsafety

regulationsbeforetowingthemachine.

•Toreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,ensure

thatthetowingvehicleismechanicallysoundand

ingoodoperatingcondition.

•Shutofftheenginebeforetransportingthe

machine.

•Whentowingwithaballhitch,ensurethatitisthe

propersizeforthehitchcoupleronthemachine.

•Whentowingwithapintlehitch,ensurethatthe

eyeofthetowpoleisthecorrectdimensionfor

thepintlehook.

•Inspectthehitchandcouplingforwear.Donot

towthemachinewithdamagedorwornhitches,

couplings,chains,orothercomponents.

•Checktheairpressureofthetiresonthetowing

vehicleandadjustthepressureasneeded.

•Checkthetiretreadandsidewallfordamageand

wearandreplacethetireifnecessary.

•Properlyattachthesafetychainstothetowing

vehiclebycrossingthechainsandremovingany

extraslack.

•Ensurethatthedirectionalandbrakelightsare

workingproperly(ifequipped).

•Ensurethatthedirectional,backup,andbrake

lightsofthetowvehicleareworkingproperly(if

equipped).

•Beforetowing,ensurethatyourmachineis

correctlyandsecurelyattachedtothetowing

vehicle.

•Ensurethatthesafetychainsareproperlysecured

tothevehicle,andleaveenoughslackforturning.

4

•Donotcarryanymaterialinthemachinewhen

towing.

•Avoidsuddenstopsandstarts.Thiscancause

skiddingorjackkning.Smooth,gradualstartsand

stopsimprovestowing.

•Avoidsharpturnstopreventrolling.Towonlywith

avehiclethathasahitchdesignedfortowing.Do

notattachtowedequipmentexceptatthehitch

point.

•Donottowthemachinefasterthan88km/h(55

mph).

•Usecautionwhenbackingup;useaspotter

outsidethevehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehicle

beforeusingit.

•Placechocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearpersonalprotectiveequipmentand

appropriateclothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthe

wrists

–Tight-ttinggloveswithoutdrawstringsorloose

cuffs

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant

footwear;andhearingprotection.Tiebacklong

hairanddonotwearloosejewelry.

•Ensurethatthemachineisonalevelsurface

beforeoperatingit.

•Chockthetiresofthemachinetoprevent

unintendedmovement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly

(ifequipped).

–Ensurethatthetiresareproperlyinated.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

Operation

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotrunanengineinanenclosedorpoorly

ventilatedarea.

•Operatethemachineonlyingoodlighting

conditions.

•Beforestartingthemachine,ensurethatthereare

nopeopleorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachinefor

anyreason.

Neverleavearunningmachineunattended.

Alwaysshutofftheengineandverifythatall

movingpartshavestopped.

•Chockthetiresofthemachineorkeepitattached

tothetowingvehiclewhenitisnotinuse.

•Keepyourhandsawayfromanymovingparts.

Keepyourfeetawayfromthetiresandthefront

post.

•Donotoperatethemachineundertheinuence

ofalcoholordrugs.

•Donotplaceyourhandsoranysolidobjectinto

thedrumwhenthemachineisinoperation.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Nevermovethemachinewhiletheengineis

running.

•Keepthecowlclosedandlatchedduringoperation.

5

•Ensurethatalltheguardsandshieldsaresecurely

inplacebeforeoperatingthemachine.

•Ifthemixingpaddlesstrikeanobjectorifthe

machinestartsmakinganunusualnoiseor

vibration,shutofftheengine,waitforallmoving

partstostop,andemptythedrum.Inspectfor

cloggingordamage.Clean,repair,and/orreplace

anydamagedparts.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Donotoperatethemachinewhenthereistherisk

oflightning.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonalevelsurface.

–Shutofftheengineandwaitforallmovement

tostopbeforeadjusting,cleaning,orrepairing

themachine.

–Lettheenginecoolbeforeperforming

maintenanceorstoringthemachine.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthe

machinewiththeenginerunning.

•Keepequipmentmaterialsclearfromthemufer

andenginetopreventres.Cleanupoilorfuel

spills.

•Neverallowuntrainedpersonneltoservicethe

machine.

•Keepyourhands,feet,andclothingawayfrom

movingparts.Ifpossible,donotmakeadjustments

withtheenginerunning.

•Keepallpartsingoodworkingconditionandall

fastenerstightened.Replaceallwornordamaged

decals.

•Removeanybuildupofgrease,oil,ordebrisfrom

themachine.

•Stopandinspectthemachineifanobjectenters

thedrumorcausesanotherobstruction.Makeall

necessaryrepairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallfastenersandhoseclampssecurely

tightenedandallequipmentingoodcondition.

•UseonlygenuineTororeplacementparts.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedorlost.

decal125-4939

125-4939

1.Warning—readthe

Operator’sManual.

4.Toxicgasinhalation

hazard—Donotrunthe

engineinanenclosed

space.

2.Handandarm

entanglementatthe

beltdrive;crushinghazard

ofhand;entanglement

hazardofhandatthe

shaft—keepyourhands

awayfrommovingparts;

keepallguardsand

shieldsinplace.

5.Explosionhazard—shut

offtheengineandkeep

awayfromameswhen

refueling.

3.Entanglementhazard

atpaddles—shutoff

theengineandwait

forallmovingpartsto

stopbeforeperforming

maintenance.

decal125-8175

125-8175

1.ReadtheOperator’sManualforinformationongreasing

themachine.

decal125-8216

125-8216

1.ReadtheOperator’s

Manualforinformationon

howtotowthemachine.

2.Warning—limittowing

speedtolessthan88km/h

(55mph).

7

decal130-8322

130-8322

1.Usefuelwithanalcohol

contentbyvolumeunder

10%only.

3.Donotusefuelwithan

alcoholcontentgreater

than10%byvolume.

2.ReadtheOperator's

Manualformore

informationonfuel.

decal133-5619

133-5619

decal132-3997

132-3997

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

8

decal132-4043

132-4043

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Dumphandle1

Bolt2

1

Nut2

Installthedumphandle.

2

Towpolekit(soldseparately)

1

Installthetowpole(side-dumpmodels

only).

Safetychain(includedwiththetowpole

kit)

1

3

Connectinglink(includedwiththetow

polekit)

2

Installthesafetychain.

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Procedure

1.Cutthecabletiestoremovethedumphandle

fromtheundersideofthegrate.

2.Installthedumphandletothesideofthedrum

using2boltsandnutsasshowninFigure3,

Figure4,orFigure5,asappropriateforyour

model.

g022169

Figure3

Models68013,68016,68020

g022150

Figure4

Models68014,68017,68021

10

g022149

Figure5

Model68024

2

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

TowPoleSpecications

Purchasethetowpolekit(includingfasteners)that

meetsyourneedsfromyourAuthorizedService

Dealer.Themachinehasthefollowingtowpole

options:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)or127cm

(50inches)

50mm(2inch)ball—forged78.7cm(31inches)or127cm

(50inches)

Pintle

78.7cm(31inches)or127cm

(50inches)

InstallingtheTowPole

1.Removetheboltandnutfromthetowpole

(Figure6).

g019804

Figure6

1.Towpole4.Bolthole

2.Frontpost

5.Frametting

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholein

thepolewiththeholeintheframetting(Figure

6).

3.Inserttheboltthroughtheholesinthettingand

thepole(Figure6).

4.Threadthenutontotheboltandtightenthem

untiltheyaretightagainsttheframetting

(Figure6).

Note:Iftheself-lockingnyloninsertinthe

locknutwearswithuse,replacethenutwitha

newGrade5orGrade8locknut.

11

3

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain(includedwiththetowpolekit)

2

Connectinglink(includedwiththetowpolekit)

Procedure

Safetychainandconnectinglinkareincludedinthe

towpolekit(soldseparately);referto2Installingthe

TowPole(page11).

Formahookontheendofabendablepieceofrodor

stiffwire(notincluded)andinstallthesafetychainand

connectinglinksasshowninFigure7.

g035100

Figure7

Note:Ensurethatapproximatelyequallengthsof

safetychainextendfromeithersideofthefrontpost.

12

ProductOverview

g019773

Figure8

RightSide(Belt-DriveModels)

1.Rearcowl

7.Clutchlever13.Chute

2.Frontcowl8.Drumlatch14.Axle

3.Grate

9.Frontpost15.Wheel

assembly

4.Bagsplitter10.Towpole

16.Cowllatch

5.Dumphandle

11.Safety-chain

keyhole

6.Grateliftarm

12.Drum

g022179

Figure9

RightSide(GearboxModel)

1.Dumphandle6.Towpole11.Rearcowl

2.Drum

7.Grateliftarm

12.Frontcowl

3.Drumlatch

8.Chute13.Grate

4.Frontpost9.Wheel

assembly

5.Safety-chain

keyhole

10.Cowllatch

g019871

Figure10

LeftSide(GearboxModel)

1.Dumphandle

6.Cowllatch11.Safety-chain

keyhole

2.Bagsplitter7.Wheel

assembly

12.Frontpost

3.Grate8.Clutchlever

13.Drumlatch

4.Frontcowl9.Drum

14.Grateliftarm

5.Rearcowl10.Towpole

13

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart

theengineandoperatethemachine.

ClutchLever

Usetheclutchlevertoengageanddisengagethe

paddles.

g019875

Figure11

Belt-DriveModels

1.Clutchlever

g019874

Figure12

GearboxModel

1.Clutchlever

DrumLatch

Usethedrumlatchtosecurethedrumtothemix

position(upright)formixingoperationsandwhen

transportingthemachine.

g019877

Figure13

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedump

positionandtorotatethedrumtothemixposition

(upright).

g019878

Figure14

1.Dumphandle

14

EngineControls

g019744

Figure15

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve

6.Oildipstick

3.Chokelever

7.Oil-drainplug

4.Throttlelever

8.On/Offswitch

FuelValve

Thefuelvalve(Figure16)islocatedunderneaththe

chokelever.Movetheleverforthefuelvalvetothe

ONpositionbeforeattemptingtostarttheengine.

Whenyouhavenishedmixing,shutofftheengine

andmovethefuel-valvelevertotheOFFposition.

g018792

Figure16

1.Fuelvalve3.Throttlelever

2.Chokelever

ChokeLever

Usethechokelever(Figure16)tostartacoldengine.

Beforepullingtherecoil-starthandle,movethechoke

levertotheCLOSEDposition.Oncetheengineis

running,movethechokelevertotheOPENposition.

Donotusethechokeiftheengineisalreadywarmed

uporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure16)controlsthespeed(rpm)

oftheengine.Itislocatednexttothechokelever.It

setstheenginespeedandthereforecanincreaseand

decreasetherotationspeedofthemixingpaddles.

Forbestperformance,setthiscontroltotheFAST

positionwhenmixingmaterial.

EngineOn/OffSwitch

TheOn/Offswitchislocatedonthefrontoftheengine.

•RotateittotheONpositiontostartandrunthe

engine.

•RotateittotheOFFpositiontoshutofftheengine.

g021103

Figure17

1.OFFposition2.ONposition

Recoil-StartHandle

Tostarttheengine,pulltherecoil-starthandle(Figure

15)quicklytoturntheengineover.Theengine

controlsdescribedabovemustallbesetcorrectlyfor

theenginetostart.

Oil-LevelSwitch

Theoil-levelswitchislocatedinsidetheengine,andit

doesnotallowtheenginetorunintheeventtheoil

levelisbelowthesafeoperatinglimit.

15

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model68013680146801668017680206802168024

Batch

Capacity

0.17m

3

(6.0ft

3

)

0.17m

3

(6.0ft

3

)

0.17m

3

(6.0ft

3

)

0.17m

3

(6.0ft

3

)

0.23m

3

(8.0ft

3

)

0.23m

3

(8.0ft

3

)

0.34m

3

(12.0ft

3

)

TotalVolume

0.20m

3

(6.9

ft

3

)

0.20m

3

(6.9

ft

3

)

0.20m

3

(6.9

ft

3

)

0.20m

3

(6.9

ft

3

)

0.25m

3

(9.0

ft

3

)

0.25m

3

(9.0

ft

3

)

0.42m

3

(14.8

ft

3

)

Drum

Material

Steel

Polyethylene

Steel

Polyethylene

Steel

Polyethylene

Steel

Length

(withouttow

pole)

163cm

(64inches)

163cm

(64inches)

163cm

(64inches)

163cm

(64inches)

193cm

(86inches)

193cm

(86inches)

205.7cm

(81inches)

Width86cm

(34inches)

86cm

(34inches)

86cm

(34inches)

86cm

(34inches)

86cm

(34inches)

86cm

(34inches)

142.2cm

(50inches)

Height137cm

(54inches)

137cm

(54inches)

137cm

(54inches)

137cm

(54inches)

137cm

(54inches)

137cm

0(54inches)

150cm

(59inches)

Weight250kg

(550lb)

241kg

(530lb)

250kg

(550lb)

241kg

(530lb)

275kg

(605lb)

266kg

(585lb)

508kg

(1120lb)

Axle86to117

cm(34to

46inches)

extendable

86to117

cm(34to

46inches)

extendable

86to117

cm(34to

46inches)

extendable

86to117

cm(34to

46inches)

extendable

86to117

cm(34to

46inches)

extendable

86to117

cm(34to

46inches)

extendable

142cm

(56inches)

xed

EngineHonda

®

GX160

Honda

®

GX160

Honda

®

GX240

Honda

®

GX240

Honda

®

GX240

Honda

®

GX240

Honda

®

GX340

DriveBeltBeltBeltBeltBeltBelt

Gearbox

16

Operation

Important:Beforeoperating,checkthefueland

oillevels,andremovedebrisfromthemachine.

Ensurethattheareaisclearofpeople.

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsin

thismanual,ontheproductdecals,andothermedia

suppliedwiththeproduct.Knowingthisinformation

couldhelpyouorbystandersavoidinjury.

Knowhowtoquicklyshutdownthemachineinan

emergency.

Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves

withoutdrawstringsorloosecuffs,eyeprotection,and

adustmaskorrespirator.Ameshvisoralonedoes

notprovidesufcienteyeprotection;supplementwith

protectiveglasses.

CAUTION

Thismachineproducessoundlevelsthatcan

causehearinglossthroughextendedperiods

ofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

g229846

Figure18

1.Wearhearingprotection.

TowingtheMachine

Beforetowingthemachine,readalltheinformation

andperformalltheapplicableprocedurestointhis

sectiontoensuresafeandpropertowing.

WARNING

Towingthemachineathighspeedincreases

theriskofahitchmalfunctionandtirefailure.

Higherspeedsalsoincreasethemomentum

ofthemachineandbrakingdistance.Ifthe

machinedetachesfromthetowvehicleathigh

speed,itcouldcausedamagetoproperty,or

injuryordeathtobystanders.

Donotexceed88km/h(55mph)whentowing

themachine.Forpoorroadconditionsor

inclementweather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum

increasestheriskofahitchmalfunctionand

tirefailure.Inaddition,materialcouldbounce

outofthedrumandhitothervehiclesand/or

people.Materialinthedrumincreasesthe

weight,whichaffectsmomentumandbraking

distance.

Donottowthemachinewithmaterialinthe

drum.

•ReviewandunderstandtheSafeOperating

Practices(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthe

machine.

TowVehicleRequirements

Beforeconnectingthemachinetoyourtowvehicle,

ensurethatyourvehicleispreparedasfollows:

•Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine;referto

Specications(page16).

•UseaClass2orlargerreceiver.

•Ensurethatyourtowvehiclehastheappropriate

hitchtotowthemachine;optionsincludea50mm

(2inch)ballhitchorapintlehitch.

•Ifthemachineisequippedwithatrailer-lightkit,

ensurethattheelectricalconnectorofthetow

vehicleiscompatiblewiththeelectricalconnector

ofthemachine.Themachineusesastandard

4-pin,atplug.Ifyourtowvehiclehasadifferent

typeofplug,obtainanadapterfromanautomotive

partsstore.

PreparingtheMachineforTowing

1.Shutofftheengineandfuelvalve.

2.Emptythedrum.

17

3.Positionthedruminthemixposition(upright)

andlockit.

4.Closetheenginecowlandsecurethecowl

latches(Figure19).

g019741

Figure19

5.Ifyouhaveadjustedtheaxletothenarrow

position(ifequippedonyourmodel),extendthe

axle;refertoAdjustingtheAxleWidth(page20).

6.Inspectthetires;refertoInspectingtheTires

(page37).

HitchingtheMachinetoaTow

Vehicle

Yourmachineisequippedwith1ofthefollowing

hitchtypes;hitchitasdescribedintheappropriate

procedure:

•Stamped-ballcoupler—HitchingaStamped-Ball

Coupler(page18)

•Forged-ballcoupler—HitchingaForged-Ball

Coupler(page18)

•Pintle-hitchcoupler—HitchingaPintle-Hitch

Coupler(page19)

HitchingaStamped-BallCoupler

1.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthe

couplerwithSAE30motoroil.

3.HitchthemachineasshowninFigure20.

g035113

Figure20

HitchingaForged-BallCoupler

1.Applyremovablethread-lockingcompoundto

thethreadsofthecouplerbolttopreventthe

couplerhandlefromcomingloose.

Important:Applythread-lockingcompound

asneededinthefuture.

2.Applychassisgreasetothesocketofthecoupler

andtheareaoftheclampthatcontactstheball.

3.HitchthemachineasshowninFigure21.

18

g035115

Figure21

Note:Useawrenchtokeeptheboltfrom

spinning.

HitchingaPintle-HitchCoupler

g035164

Figure22

ConnectingtheSafetyChainsto

theTowVehicle

1.Pullthesafetychainthroughtheslotsinthe

keyholes,sothatthelengthsoneachsideare

equal.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthe

chancesofthefrontofthemachinedropping

tothegroundifthehitchdoesnotholdthe

connection.

g021177

Figure23

1.Connectinglinks3.Chaincrossedundertow

pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafety

chainmountingpointonthetowvehiclewiththe

connectinglinks(Figure24).

Important:Ensurethatthechainhas

enoughslackforturningaroundcorners

whentowingthemachine.

Note:Stowtheexcesschaininsidethebottom

ofthefrontpostbypushingitintothekeyholes

andlatchingtheappropriatelinksintothe

keyholeslots.

19

g019927

Figure24

1.Connectinglink3.Chainlink

2.Safetychainmounting

pointontowvehicle

4.Chain

ConnectingandCheckingthe

Lights

MachinesEquippedwithaLightKitOnly

1.Connecttheelectricalplugofthemachinewith

theelectricalplugofthetowvehicle(Figure27).

g020828

Figure25

Note:Themachineusesastandard4-pin,at

plug.Ifyourtowvehiclehasadifferenttype

ofplug,obtainanadapterfromanautomotive

partsstore.

2.EnsurethatthetowvehicleisintheNEUTRAL

position,engagetheparkingbrake,andstart

theengine.

3.Testthelightsasfollows:

A.Turnontheheadlightsofthetowvehicle.

Thetaillightsofthemachineshould

illuminate.

B.Pressthebrakepedalofthetowvehicle.

Thebrakelightsofthemachineshould

illuminate.

C.Operateeachturnsignalofthetowvehicle

inturn.

Thecorrespondingturn-signallightsofthe

machineshouldilluminate.

AdjustingtheAxleWidth

ModelswithAdjustableAxlesOnly

Ifyourmodelisequippedwithanadjustableaxle

(Figure27),youcanadjusttheaxletothenarrow

positiontomovethemachinethroughanarrow

accesspoint,suchasthegateofafenceorthe

doorwayofabuilding.

WARNING

Themachineisnotstablewhentowedwith

theaxleinthenarrowposition.

Towthemachinewiththeaxleinthewide

position.

Important:Themachineislessstablewiththe

axleinthenarrowposition.Onlyadjustittothe

narrowpositionwhennecessarytomovepastan

obstruction,thenreturnittothewideposition

beforetowingoroperatingthemachine.

1.Parkthemachineonalevelsurfaceand

disconnectthemachinefromthetowvehicle.

2.Securethemachinefrommovement.

3.Emptythedrum,moveittotheuprightposition,

andlockthedrum.

4.Alignajackwithanadequateliftheight

andweightcapacityundertheaxle;referto

Specications(page16).

5.Liftthemachineuntilthetiresareofftheground.

6.Useajackstandateachsupportpointonthe

rearframeextension(Figure26).

WARNING

Mechanicalorhydraulicjacksmayfailto

supportthemachineandcauseserious

injury.

Usejackstandswhensupportingthe

machine.

20

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