ProMinent DULCODOS Assembly And Operating Instructions Manual

Brand: ProMinent

Model: DULCODOS

Type: Assembly And Operating Instructions Manual

DULCODOS

Pool

DSPa, R01, C01, V01, B01

Assembly and operating instructions

A1114

Original Operating Instructions (2006/42/EC)Part number 985541 BA DD 020 05/12 EN

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

985541, 1, en_GB

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5 - 11

69123 Heidelberg

Telephone: +49 6221 842-0

Fax: +49 6221 842-419

email: [email protected]

Internet: www.prominent.com

In order to make it easier to read, this document uses the male

form in grammatical structures but with an implied neutral sense. It

is aimed equally at both men and women. We kindly ask female

readers for their understanding in this simplification of the text.

Read the following supplementary information in its entirety!

The following are highlighted separately in the document:

n Enumerated lists

Instructions

Results of the instructions

Information

This provides important information relating to the cor‐

rect operation of the system or is intended to make

your work easier.

Safety information

Safety information are provided with detailed descriptions of the

endangering situation, see

Ä Chapter 3.2 ‘Explanation of the

safety information’ on page 10

General non-discriminatory approach

Supplementary information

Supplemental instructions

Table of contents

Identity code.......................................................................... 5

2 About this product................................................................. 7

2.1 Overview of equipment................................................. 7

3 Safety and responsibility....................................................... 9

3.1 Users' qualifications...................................................... 9

3.2 Explanation of the safety information.......................... 10

3.3 General Safety Information......................................... 11

3.4 Correct and proper use............................................... 12

4 Storage and transport......................................................... 14

Assembly............................................................................ 15

5.1 Wall mounting............................................................. 15

5.2 Fit the antikink device for the bleed line...................... 16

5.3 Hydraulic installation................................................... 17

5.3.1 Metering system...................................................... 18

5.3.2 Sensors.................................................................... 20

5.4 Electrical installation................................................... 21

6 Start up............................................................................... 22

6.1 Priming and bleeding.................................................. 23

6.2 Adjust the flow sensor switching point........................ 23

6.3 Calibration................................................................... 23

7 Maintenance....................................................................... 29

7.1 Maintenance work....................................................... 29

7.2 Troubleshooting.......................................................... 31

7.3 Disposal of used parts................................................ 31

8 Technical data..................................................................... 32

9 Systems.............................................................................. 34

9.1 Spare parts and accessories...................................... 34

9.2 EC Declaration of Conformity..................................... 35

10 Index................................................................................... 37

Table of contents

Identity code

DSPa

DULCODOS

Pool

Measured variable:

R01 Redox (D1C)

C01 Free chlorine (D1C)

V01 Total chlorine (D1C)

B01 Bromine (D1C)

Hardware auxiliary functions:

0 Standard

Software auxiliary functions:

0 none

Communication interfaces:

0 none

Electrical connection:

A 230 V, 50/60 Hz, European standard plug

B 230 V, 50/60 Hz, Swiss plug

Sensor equipment:

0 with sensors

2 Measured variable R01 without sensors

3 Measured variable C01 without sensors

4 Measured variable V01 without sensors

5 Measured variable B01 without sensors

Version:

0 with logo

1 without logo

Language**:

A Swedish H Swiss

D German I Italian

E English N Dutch

F French P Polish

G Czech S Spanish

Metering pumps for acid / alkali:

0 without metering pumps

Multifunctional valve for acid/alkali pump:

0 none

with MFV (only for Beta

)

Metering pumps for disinfection:

0 without metering pumps

Identity code

DSPa

DULCODOS

Pool

0.8 l/h DULCO

flex for up to 45/10

/h circulation HB/FB*

1.6 l/h DULCO

flex for up to

100/20 m

/h circulation HB/FB*

2.4 l/h DULCO

flex for up to

140/30 m

/h circulation HB/FB*

1.8 l/h alpha for up to 100/20 m

circulation HB/FB*

3.5 l/h alpha for up to 200/40 m

circulation HB/FB*

0.9 l/h Beta

flex for up to 50/10

/h circulation HB/FB*

2.1 l/h Beta

flex for up to 125/25

/h circulation HB/FB*

3.9 l/h Beta

flex for up to 225/45

/h circulation HB/FB*

Multifunctional valve for disinfec‐

tion pump

0 none

with MFV (only for Beta

and

alpha)

Assembly

0 supplied loose without

assembly plate

1 assembled on a base plate

Certification

0 with CE mark

* Calculated for 12 % sodium-calcium hypochlorite:

n HB = Indoor swimming pool

n FB = Outdoor swimming pool

** Other languages upon request

Identity code

About this product

DULCODOS

Pool metering systems are specifically designed for

the treatment of swimming pool water. Ready mounted, fully-wired

and ready for use, they provide disinfection using chlorine or bro‐

mine.

DULCODOS

Pool metering systems are equipped with all neces‐

sary components mounted on a plate.

n Sensors

n Controller

n Metering pumps

2.1

Overview of equipment

A1115

13.

12.

11.

10.

Fig. 1: Overview of equipment based on the example DULCODOS

Pool metering system R01 (with all

options and metering pump Beta

or DF2a)

1. Redox controller

2. Flow sensor

3. Redox sensor*

4. Flow module with flow sensor

5. Ball valve, inlet side

6. Disinfectant injection valve

7. Sampling tap

Metering pump Beta

disinfectant

9 Cable disinfectant level switch (only

with metering pump )

10. Suction assembly disinfectant

11. Metering pump DF2a disinfectant

12. Dirt filter

13. Ball valve, outlet side

Not shown

in figure

Disinfectant multifunctional valve

* To be fitted by the customer. These

components are ready for subsequent

installation, but are supplied sepa‐

rately to avoid damage in transit.

Components P01

About this product

A1116

Fig. 2: Control elements for the example DULCODOS

Pool

metering system R01 (with all options and metering pumps Beta

)

The following are used as control elements:

1. Controller keys and display

2. Flow meter (by scale)

3 Stroke adjustment dial of the metering pump (con‐

cealed with the alpha pump)

4. Ball valve, in-line probe housing, inlet side

(Not shown in

figure)

Multifunctional valve

Control elements e.g. R01

About this product

Safety and responsibility

3.1

Users' qualifications

WARNING!

Danger of injury with inadequately qualified personnel!

The operator of the plant / device is responsible for

ensuring that the qualifications are fulfilled.

If inadequately qualified personnel work on the unit or

loiter in the hazard zone of the unit, this could result in

dangers that could cause serious injuries and material

damage.

– All work on the unit should therefore only be con‐

ducted by qualified personnel.

–

Unqualified personnel should be kept away from

the hazard zone

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and,

if required, trained in the tasks assigned to him/her and possible dangers that

could result from improper behaviour, as well as having been instructed in the

required protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructed

person and who has also received additional training specific to the system

from ProMinent or another authorised distribution partner.

Trained qualified per‐

sonnel

A qualified employee is deemed to be a person who is able to assess the

tasks assigned to him and recognize possible hazards based on his/her

training, knowledge and experience, as well as knowledge of pertinent regula‐

tions. The assessment of a person's technical training can also be based on

several years of work in the relevant field.

Electrician Electricians are deemed to be people, who are able to complete work on elec‐

trical systems and recognize and avoid possible hazards independently based

on his/her technical training and experience, as well as knowledge of pertinent

standards and regulations.

Electricians should be specifically trained for the working environment in

which the are employed and know the relevant standards and regulations.

Electricians must comply with the provisions of the applicable statutory direc‐

tives on accident prevention.

Customer Service depart‐

ment

Customer Service department refers to service technicians, who have

received proven training and have been authorised by ProMinent to work on

the system.

Note for the system operator

The pertinent accident prevention regulations, as well

as all other generally acknowledged safety regulations,

must be adhered to!

Safety and responsibility

3.2

Explanation of the safety information

These operating instructions provide information on the technical

data and functions of the product. These operating instructions pro‐

vide detailed safety information and are provided as clear step-by-

step instructions.

The safety information and notes are categorised according to the

following scheme. A number of different symbols are used to

denote different situations. The symbols shown here serve only as

examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger

Danger!

–

Denotes an immediate threatening danger. If this is

disregarded, it will result in fatal or very serious

injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger

Warning!

–

Denotes a possibly hazardous situation. If this is

disregarded, it could result in fatal or very serious

injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor injuries, mate‐

rial damage.

Measure to be taken to avoid this danger

Caution!

–

Denotes a possibly hazardous situation. If this is

disregarded, it could result in slight or minor inju‐

ries. May also be used as a warning about material

damage.

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings

Measure to be taken to avoid this danger

Note!

–

Denotes a possibly damaging situation. If this is

disregarded, the product or an object in its vicinity

could be damaged.

Introduction

Safety and responsibility

Type of information

Hints on use and additional information

Source of the information, additional measures

Information!

–

Denotes hints on use and other useful information.

It does not indicate a hazardous or damaging sit‐

uation.

3.3

General Safety Information

WARNING!

Live parts!

Possible consequence: Fatal or very serious injuries

– Measure: Disconnect the mains power supply prior

to opening the housing

–

De-energise damaged, defective or manipulated

units by disconnecting the mains plug

WARNING!

Unauthorised access!

Possible consequence: Fatal or very serious injuries

– Measure: Ensure that there can be no unauthor‐

ised access to the unit

WARNING!

Operating errors!

Possible consequence: Fatal or very serious injuries

– The unit should only be operated by adequately

qualified and technically expert personnel

–

Please also observe the operating instructions for

controllers and fittings and any other component

groups, such as sensors, measuring water

pumps ...

– The operator is responsible for ensuring that per‐

sonnel are qualified

CAUTION!

Electronic malfunctions

Possible consequence: Material damage to destruction

of the unit

– The mains connection cable and data cable should

not be laid together with cables that are prone to

interference

–

Measure: Take appropriate interference suppres‐

sion measures

Safety and responsibility

NOTICE!

Correct and proper use

Damage to the product or its surroundings

– The unit is not intended to measure or regulate

gaseous or solid media

–

The unit may only be used in accordance with the

technical details and specifications provided in

these operating instructions and in the operating

instructions for the individual components

NOTICE!

Correct sensor operation / Run-in time

Damage to the product or its surroundings

– Correct measuring and dosing is only possible if

the sensor is working perfectly

– It is imperative that the run-in times of the sensors

are adhered to

– The run-in times should be allowed for when plan‐

ning initial operation

– It may take a whole working day to run-in the

sensor

– Please read the operating instructions for the

sensor

NOTICE!

Correct sensor operation

Damage to the product or its surroundings

– Correct measuring and dosing is only possible if

the sensor is working perfectly

–

Check and calibrate the sensor regularly

NOTICE!

Compensation of control deviations

Damage to the product or its surroundings

– This controller cannot be used in control circuits

which require rapid compensation (< 30 s)

3.4

Correct and proper use

NOTICE!

Compensation for control deviations

Damage to the product or its surroundings

– The controller can be used in processes, which

require compensation of > 30 seconds

Safety and responsibility

NOTICE!

Correct and proper use

The unit is intended to measure and regulate liquid

media. The marking of the measured variables is

located on the controller and is absolutely binding.

The unit may only be used in accordance with the

technical details and specifications provided in this

operating manual and in the operating manuals for the

individual components (such as, for example, sensors,

fittings, calibration devices, metering pumps etc.).

Any other uses or modifications are prohibited.

Safety and responsibility

Storage and transport

CAUTION!

– Prior to storage or transport, the

DULCODOS

Pool metering systems

must be free

from feed chemicals and water

– Rinse out the media carrying parts, including the

tubes using clean, pure water

– Transport and store the DULCODOS

Pool

metering systems in their original packaging

– Also protect the packaged DULCODOS

Pool

metering systems against damp, exposure to

chemicals and mechanical effects

– Please also observe the operating instructions for

controllers and fittings and other units, such as

sensors, filters, metering pumps ...

Storage temperature: 0 ... 50 °C

Air humidity: < 95% relative air humidity, non-condensing

NOTICE!

If the DULCODOS

Pool metering systems are stored

as an assembly with the sensors, then the storage and

transport conditions must be appropriate for the com‐

ponent with the least resistance to external influences.

Ambient conditions for storage and

transport without sensors

Storage and transport

Assembly

Cleaning the injection valve

Localised increases in pH can occur through the

metering of chlorine into the swimming pool water.

This can result in limescale forming in the injection

valve.

Regularly check, clean and descale the injection valve.

The frequency of this work depends on the usage and

ambient parameters of your system and must be deter‐

mined during operation.

To avoid bursting of the metering hose, with metering

pumps of type alpha and Beta

, a multifunctional

valve, identity code characteristic "Multifunctional valve

disinfection pump", must be fitted in the metering line.

5.1

Wall mounting

Secure the metering system perpendicular and upright

on a wall or a stable mounting system.

The metering system should be freely accessible.

Select the mounting height you require so that:

n The controller's display can be easily read

n the controller lid can still be parked in the

[Park position]

(150

mm)

n There is still space for maintenance work beneath the in-line

probe housing (100 mm)

n There is still room for the chemical storage tank (600 mm)

n The fluid level of the full chemical storage tanks is below the

metering pumps

n The maximum priming lift of the metering pumps is not

exceeded.

Assembly

10 mm

A0924

Fig. 3: Hanger bolt

1 Rawlplug (type dependent on substrate and according to stipu‐

lations of the rawlplug manufacturer)

2 Hanger bolt

3 U-washer

4 Hexagon nut

5.2

Fit the antikink device for the bleed line

A0965

Fig. 4: Fit the antikink device for the bleed line (only SEK liquid

end)

1. Bleed valve for the return line in the storage tank, 6/4 mm

2. Red sleeve

3. Discharge valve for discharge line to injection point, 6/4 - 12/9

4. Suction valve for suction line in storage tank, 6/4 - 12/9 mm

1. Fit the antikink device for the bleed line on the upper valve

(red sleeve)

2. route the bleed hose in the gutter of the antikink device

3. Pull the bleed hose downwards

The bleed hose engages in the antikink device.

Only SEK liquid end (metering pump

Beta

for disinfection, right side):

Assembly

5.3

Hydraulic installation

A1117

Fig. 5: Indoor swimming pool: hydraulic connection of the swimming pool metering system to the swimming

pool installation

Advantage: "Direct" measured values without depletion

Disadvantage: In-line probe housing can become dirty

Assembly

A1118

Fig. 6: Outdoor swimming pool: hydraulic connection of the swimming pool metering system to the swimming

pool installation

Advantage: In-line probe housing cannot become dirty

Disadvantage: Measured values with depletion

5.3.1

Metering system

NOTICE!

Maximum permissible operating pressure of in-line

probe housing

Limit the pressure to a maximum of 2 bar (at 30 °C)

directly at the sample water extraction point using a

pressure reducer, otherwise the maximum permissible

operating pressure of the in-line probe housing will be

exceeded.

Do not allow a back pressure of more than 2 bar

(at 30 °C) to build up at the outlet, otherwise the max‐

imum permissible operating pressure of the in-line

probe housing will be exceeded.

1. With flow sensor: Push the flow sensor into the in-line probe

housing and tighten the reducing nipple and the mounting

clip

2. Route the sample water feed via a ball valve from the filter

circuit to the in-line probe housing, see figures above

3. Route the sample water feed via a ball valve from the filtra‐

tion circuit to the in-line probe housing, see figures above

4. Install a 1/2" straight union on the filtration circuit pipe for

each injection valve

Assembly

5. Screw the injection valves into a straight union of the filtration

circuit pipe

A0929

Fig. 7: Connect the tube using the connector kit

1. Valve

2. O-ring

3. Nozzle

4. Clamp ring

5. Union nut

6. Hose

6. Connect the suction hose of the suction assembly to the con‐

nector kit on the liquid end

7. Connect the pressure hose to the pressure connector using

the connector kit

8. Connect the pressure hose to the injection valve using the

connector kit

To ensure reliable measuring and control, the sample

water must be free from air bubbles.

1. Set a flow of 20 ... 60 l/h using the stopcock (read-off at the

top edge of the float).

2. Check the hydraulic leak-tightness of the system (escaping

liquid, continuous air bubbles in the in-line probe housing, ...)

Tighten the threaded connectors if necessary.

Have a collecting vessel at the ready

Open the sampling tap

Testing the hydraulic installation of

the metering system:

Check the system for negative pres‐

sure

Assembly

2. If water flows out of the sampling tap, the system is not under

negative pressure and is working correctly

If air is drawn in, this means that there is nega‐

tive pressure in the system. In this case, throttle

the valve at the point at which the sample water

pipe enters the filtration circuit - the pressure

should not exceed 2 bar.

3. Use the stopcock on the sample water drain to finely adjust

the system

5.3.2

Sensors

Observe the operating instructions for the sensors.

1. Close the shut-off valves upstream and downstream of the

in-line probe housing

2. Remove the transparent protective cap from the ball-shaped

end of the redox sensor

3. Manually screw the redox sensors into separate threaded

holes on the in-line probe housing. Then carefully tighten

using an SW 17 open-ended spanner until the threaded con‐

nector is tight

4. Testing the sensors' hydraulic installation: Adjust the flow

using the shut-off valve to 20... 60 l/h

Check whether the threaded connectors on the in-line

probe housing are tight.

Redox sensor installation

Assembly

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ProMinent DULCODOS Assembly And Operating Instructions Manual

ProMinent DULCODOS Assembly And Operating Instructions Manual

ProMinent DULCODOS Assembly And Operating Instructions Manual

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