Sauder 423109 Operating instructions

sauder.com

4-Drawer Chest

Model 423109

NOTE: THIS INSTRUCTION

BOOKLET CONTAINS IMPORTANT

SAFETY INFORMATION.

PLEASE READ AND KEEP FOR

FUTURE REFERENCE.

Enlish p 1-22

Français p 23-25

Español p 26-28

Lot # 530469 06/25/19

Purchased: __________________

sauder.com

CONTACT US FIRST

BEFORE MAKING ANY RETURNS TO THE STORE.

Share your journey!

sauder.com

CONTACT US FIRST

BEFORE MAKING ANY RETURNS TO THE STORE.

Visit sauder.com/service to order replacement parts, view video assembly tips, or chat with a live rep.

Prefer the phone? Give us a rin at

1-800-523-3987.

Customer Service is available Monday-Friday - 9 a.m. to 5:30 p.m. EST (except holidays)

WARNING

CHOKING HAZARD - Small Parts

Not for children under 3 years.

Adult assembly required.

Part Identiﬁ cation

Hardware Identiﬁ cation

Assembly Steps

Français

Español

Safety

Warranty

Hammer

Not actual size

No. 2 Phillips Screwdriver

Tip Shown Actual Size

Skip the power trip.

This time.

Table of Contents Assembly Tools Required

3

4

5-22

23-25

26-28

29-30

31

423109 www.sauder.com/servicePae 2

å While not all parts are labeled, some of the parts will have a label or an inked letter on the ede

to help distinuish similar parts from each other. Use this part identiﬁ cation to help identify similar parts.

Part Identiﬁ cation

Now you know

our ABCs.

A END (2)

B RIGHT FRONT LEG (1)

C LEFT FRONT LEG (1)

D BOTTOM (1)

D132 RIGHT DRAWER SIDE (4)

D138 LEFT DRAWER SIDE (4) - 1 with label

D175 DRAWER BACK (4)

D983 DRAWER BOTTOM (4)

E SKIRT (1)

F BALLAST (1)

G BACK (1)

H TOP (1)

J DRAWER FRONT (4)

K RIGHT REAR LEG (1)

L LEFT REAR LEG (1)

M65

DRAWER BRACE (4)

(Hidden part usin recycled material.

Color may vary.)

M65

D132

D138

D175

D983

J

A

B

L

C

K

D

H

G

F

E

423109www.sauder.com/service

Pae 3

å Screws are shown actual size. You may receive extra hardware with your unit.

Hardware Identiﬁ cation

40DA

UNIVERSAL CABINET RAIL - 8

40DC

DRAWER RIGHT - 4

40DD

DRAWER LEFT - 4

FELT DISC CARD - 1

1M

METAL

BRACKET - 3

4G

BLACK 9/16" LARGE HEAD SCREW - 6

1S

SILVER 1/4" MACHINE SCREW - 8

61S

3S

GOLD 5/16" FLAT HEAD SCREW - 32

10A

SLIDE CAM - 8

CAM SCREW - 20

8F

WOOD DOWEL - 4

15F

NAIL - 30

1N

HIDDEN CAM - 28

1F

30S

BLACK 1-9/16" FLAT HEAD SCREW - 20

BROWN PLASTIC

WASHER - 8

151M

PULL - 4

149K

423109 www.sauder.com/servicePae 4

CAM DOWEL - 8

2F

FURNITURE TIPPING

RESTRAINT KIT - 1

97

Step 1

Look for this icon. It means a

video assembly tip is available at

www.sauder.com/service/tips

å

Assemble your unit on a carpeted ﬂ oor or on the empty

carton to avoid scratchin your unit or the ﬂ oor.

å

Push eiht HIDDEN CAMS (1F) into the ENDS (A) and

BOTTOM (D). Then, insert the metal end of a CAM

DOWEL (2F) into each HIDDEN CAM.

423109www.sauder.com/service

Pae 5

D

Insert the metal end of the CAM

DOWEL into the HIDDEN CAM.

Arrow

1F

2F

(8 used)

Do not tihten the HIDDEN CAMS in this step.

A x 2

Step 2

å

Push twenty HIDDEN CAMS (1F) into the holes in the

ENDS (A), BALLAST (F), and BRACES (M65).

1F

Arrow

(20 used)

Arrow

1F

Arrow

1F

The arrow in the HIDDEN

CAM must point toward the

hole in the ede of the board.

Hole

Arrow

M65 x 4

Just think. The sooner

you do this, the sooner

you do somethin else.

A x 2

F

423109 www.sauder.com/servicePae 6

Step 3

K

B

L

C

8F

å

Turn twenty CAM SCREWS (8F) into the LEGS (B, C, K,

and L) and DRAWER FRONTS (J).

å

NOTE: Use the exact holes shown.

(20 used)

J

8F

423109www.sauder.com/service

Pae 7

Step 4

å

Push a WOOD DOWEL (15F) into the RIGHT REAR LEG (K).

å

Fasten an END (A) to the RIGHT REAR LEG (K). Tihten three

HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWEL in the LEG inserts into

the hole in the END.

å

Push a WOOD DOWEL (15F) into the RIGHT FRONT LEG (B).

å

Fasten the RIGHT FRONT LEG (B) to the END (A). Tihten

three HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWEL in to the LEG inserts into

the hole in the END.

Surface with HIDDEN CAMS

These surfaces

should be even.

The LEGS will

overhan this ede.

B

K

A

423109 www.sauder.com/servicePae 8

15F

1

2

Step 5

å

Push a WOOD DOWEL (15F) into the LEFT REAR LEG (L).

å

Fasten the remainin END (A) to the LEFT REAR LEG (L).

Tihten three HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWEL in the LEG inserts into

the hole in the END.

å

Push a WOOD DOWEL (15F) into the LEFT FRONT LEG (C).

å

Fasten the LEFT FRONT LEG (C) to the END (A). Tihten

three HIDDEN CAMS.

å

NOTE: Be sure the WOOD DOWEL in to the LEG inserts into

the hole in the END.

Surface with HIDDEN CAMS

These surfaces

should be even.

A

423109www.sauder.com/service

Pae 9

The LEGS will

overhan this ede.

15F

L

C

Step 6

423109 www.sauder.com/servicePae 10

A

å

Fasten the UNIVERSAL CABINET RAILS* (40DA) to

the ENDS (A). Use sixteen GOLD 5/16" FLAT HEAD

SCREWS (3S) throuh holes #1 and #4.

å

*patent pendin lide system

GOLD 5/16" FLAT HEAD SCREW

(16 used in this step)

3S

Glide end

3

2

1

4

1

2

3

4

3

2

1

4

3

2

1

4

3

2

1

4

1

2

3

4

1

2

3

4

1

2

3

4

VIEW THE DRAWER GLIDE VIDEO

B

K

C

L

Glide end

Step 7

å

Open the FURNITURE TIPPING RESTRAINT KIT (97) and fasten the SAFETY

STRAP to the TOP (H). Use the provided BLACK 9/16" LARGE HEAD SCREW.

å

NOTE: Position the SAFETY STRAP exactly as shown.

å

Fasten the TOP (H) to the END (A) with RIGHT LEGS (B and K). Tihten two

HIDDEN CAMS.

423109www.sauder.com/service

Pae 11

A

BLACK 9/16" LARGE HEAD SCREW

(1 used in this step)

Meet Part (H). This component has

been enineered to be lihter, stroner,

faster… well ok. Not technically faster. But

deﬁ nitely makes for a sturdier 4-Drawer

Chest that’s easier to assemble and

friendlier to the environment.

H

Surface with holes

B

K

Start Tighten

Arrow

Minimum

190 derees

Caution

Risk of damae or

injury. HIDDEN CAMS

must be completely

tihtened. HIDDEN

CAMS that are not

completely tihtened

may loosen, and parts

may separate. To

completely tihten:

Arrow

Maximum

210 derees

Glide end

Safety strap

97

Step 8

å

Fasten the BALLAST (F) to the RIGHT REAR LEG (K).

Tihten two HIDDEN CAMS.

A

423109 www.sauder.com/servicePae 12

K

F

Surface with HIDDEN CAMS

Step 9

A

å

Fasten the BOTTOM (D) to the END (A). Tihten two

HIDDEN CAMS.

423109www.sauder.com/service

Pae 13

Side Step: Make

nachos. (Optional, but

recommended.)

Surface with HIDDEN CAMS

D

These holes must be here.

Arrow

Minimum

190 derees

Maximum

210 derees

Step 10

å

Fasten the END (A) with LEFT LEGS (C and L) to the

BOTTOM (D), BALLAST (F), and TOP (H). Tihten six

HIDDEN CAMS.

å

NOTE: Insert the CAM DOWELS in the short ede of the

END into the holes in the TOP. Then swin the bottom

ede of the END in to fasten it to the BALLAST

and BOTTOM.

423109 www.sauder.com/servicePae 14

Arrow

Minimum

190 derees

Maximum

210 derees

F

D

H

A

C

L

Insert the CAM

DOWELS into the

holes in the TOP ﬁ rst.

Ede with CAM DOWELS

Glide end

Step 11

å

Fasten three METAL BRACKETS (4G) to the SKIRT (E).

Use three BLACK 9/16" LARGE HEAD SCREWS (1S).

å

NOTE: Be sure the BRACKETS are even with the edes

of the SKIRT.

å

Fasten the SKIRT (E) to the BOTTOM (D). Use three

BLACK 9/16" LARGE HEAD SCREWS (1S) throuh the

METAL BRACKETS on the SKIRT and into the holes in

the BOTTOM.

BLACK 9/16" LARGE HEAD SCREW

(6 used in this step)

1S

4G

E

D

423109www.sauder.com/service

Pae 15

Step 12

Do not stand the unit upriht without the

BACK fastened. The unit may collapse.

Caution

NAIL

(30 used in this step)

1N

G

å

Carefully turn your unit over onto its front edes. Unfold the BACK (G) and lay it over your unit.

å

A perforation in the BACK (G) has been provided for access to the SAFETY STRAP. Punch out the perforation and push

the SAFETY STRAP throuh the hole.

å

Push the SAFETY STRAP throuh the lare hole in the BACK (G).

å

Make equal marins alon all four edes of the BACK (G). Push on opposite corners of your unit if needed to make

it "square".

å

Fasten the BACK (G) to your unit usin the NAILS (1N).

å

Peel a FELT DISC from the FELT DISC CARD (1M) and stick it onto the bottom surface of each LEGS (B, C, K, and L).

Before fastenin the

BACK, punch out the

perforation and push

the SAFETY STRAP

throuh the hole.

423109 www.sauder.com/servicePae 16

B

L

K

C

1M

Step 13

VIEW THE T-LOCK BOX VIDEO

å

Insert the DRAWER SIDES (D132 and D138)

at an angle into the slot at each end of the

DRAWER FRONT (J).

å

Slide the DRAWER BOTTOM (D983) into the grooves

in the DRAWER SIDES (D132 and D138) and

DRAWER FRONT (J).

å

Fasten the DRAWER BRACE (M65) to the DRAWER

FRONT (J). Tighten one HIDDEN CAM.

å

Fasten the DRAWER BACK (D175) to the DRAWER

SIDES (D132 and D138) and DRAWER BRACE (M65).

Use five BLACK 1-9/16" FLAT HEAD SCREWS (30S).

Repeat this step for the other DRAWERS.

12

34

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT roove.

Groove

Arrow

Maximum

210 derees

Minimum

190 derees

J

D138

M65

D132

D138

D983

D132

D138

D175

Unﬁ nished

surface

Be sure the

DRAWER

BOTTOM inserts

into the DRAWER

BACK roove.

30S

Start each screw a few turns before

completely tihtenin any of them.

BLACK 1-9/16" FLAT HEAD SCREW

(20 used in this step)

The tabs should insert freely

into the slots. Gently tilt the

DRAWER SIDES side to side

until the tabs slip into the slots.

With the palm of your hand,

tap the DRAWER BOTTOM

down into the roove.

423109www.sauder.com/service

Pae 17

Surface with

HIDDEN CAM

Hidden part usin

recycled material.

Color may vary.

Step 14

GOLD 5/16" FLAT HEAD SCREW

(16 used in this step)

3S

VIEW THE DRAWER GLIDE VIDEO

å

Insert a SLIDE CAM (10A) into the DRAWER SIDES (D132 and D138).

å

Fasten a DRAWER RIGHT (40DC) to the RIGHT DRAWER SIDE (D132) and a DRAWER LEFT (40DD) to the

LEFT DRAWER SIDE (D138). Use four GOLD 5/16" FLAT HEAD SCREWS (3S) throuh holes #1 and #2.

å

NOTE: The screw head in the CAM must be visible throuh the slotted hole in the SLIDE.

å

NOTE: The lides are not intended to rotate.

å

Repeat this step for the other drawers.

1

2

1

2

Glide end

Screw head - turn CAM to line up holes in

the SLIDES with holes in DRAWER SIDES

10A

D132

D138

423109 www.sauder.com/servicePae 18

å

Fasten a PULL (149K) to a DRAWER FRONT (J). Use

two SILVER 1/4" MACHINE SCREWS (61S) throuh two

BROWN PLASTIC WASHERS (151M) and into the PULL.

å

Repeat this step for the other drawers.

Step 15

SILVER 1/4" MACHINE SCREW

(8 used in this step)

61S

(8 used)

(4 used)

149K

151M

J

423109www.sauder.com/service

Pae 19

Step 16

å

Carefully stand your unit upriht in its ﬁ nal location. We recommend usin the SAFETY STRAP for added stability.

å

NOTE: Do not turn the SAFETY DRYWALL ANCHOR into a wall stud. If you prefer to fasten the SAFETY STRAP to a wall

stud, o to your local hardware store for proper hardware.

å

INSTALLATION INSTRUCTIONS:

1. Insert the SAFETY DRYWALL ANCHOR throuh the WASHER and the end of the SAFETY STRAP.

2. Usin a Phillips screwdriver or a hand drill, press the screw slihtly onto the drywall just below the top surface of your

unit so the SAFETY STRAP will not be visible.

3. Apply pressure; turn the screw until a pilot hole is made and the nylon sheath slips throuh.

4. Turn the screw until it is ﬂ ush aainst the wall and you feel a ﬁ rm resistance.

5. Continue to turn until the screw starts spinnin freely.

å

NOTE: Before movin your unit to a di erent location, unscrew the SAFETY DRYWALL ANCHOR from your wall. The

nylon sheath will remain behind your wall.

423109 www.sauder.com/servicePae 20

Safety

drywall

anchor

Safety strap

Washer

97

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