Beckhoff ATH2000-0250 Operating Instructions Manual

eXtended Transport

System | XTS Hygienic

Operating Instructions | EN

5/7/2020 | Version 1.0

Table of contents

Version: 1.0 ─── 3eXtended Transport System

Table of contents

Documentation notes .......................................................................................................................................... 5

Disclaimer ......................................................................................................................................................... 5

Version numbers............................................................................................................................................... 7

Scope of the documentation ............................................................................................................................. 7

Staff qualification............................................................................................................................................... 8

Safety and instruction ..................................................................................................................................... 10

Explanation of symbols ................................................................................................................................... 10

Beckhoff Services ........................................................................................................................................... 12

For your safety................................................................................................................................................... 13

General safety instructions ............................................................................................................................. 13

Product overview............................................................................................................................................... 16

LED status display .......................................................................................................................................... 17

Name plate...................................................................................................................................................... 18

Type key ......................................................................................................................................................... 19

Product characteristics.................................................................................................................................... 21

Components.................................................................................................................................................... 22

Ordering options ............................................................................................................................................. 25

Intended use ................................................................................................................................................... 27

Technical data.................................................................................................................................................... 28

Definition ......................................................................................................................................................... 28

Data for operation and environment ............................................................................................................... 29

XTS Hygienic .................................................................................................................................................. 30

Dimensional drawings..................................................................................................................................... 32

Scope of supply ................................................................................................................................................. 44

Packaging ....................................................................................................................................................... 44

Transport and storage....................................................................................................................................... 45

Conditions ....................................................................................................................................................... 45

Long-term storage........................................................................................................................................... 45

Mechanical installation ..................................................................................................................................... 46

Preparation ..................................................................................................................................................... 48

Modules .......................................................................................................................................................... 50

Seals ............................................................................................................................................................... 52

Interfaces ........................................................................................................................................................ 58

Guide rails....................................................................................................................................................... 60

Mover .............................................................................................................................................................. 68

Electrical installation......................................................................................................................................... 72

Connection technology ................................................................................................................................... 72

Pin assignment of the power cable ................................................................................................................. 73

Earthing of the supply ..................................................................................................................................... 74

Earthing of the machine beds ......................................................................................................................... 75

Parallel connection of the modules ................................................................................................................. 77

parallel connection of the power supply.......................................................................................................... 79

Commissioning.................................................................................................................................................. 81

Before commissioning..................................................................................................................................... 81

During commissioning..................................................................................................................................... 81

Prerequisites during operation ........................................................................................................................ 82

After operation ................................................................................................................................................ 82

Maintenance and cleaning ................................................................................................................................ 83

Cleaning.......................................................................................................................................................... 83

Intervals .......................................................................................................................................................... 84

Table of contents

4 ─── Version: 1.0eXtended Transport System

Accessories........................................................................................................................................................ 86

Rail on support................................................................................................................................................ 86

6-roller 75 mm mover...................................................................................................................................... 86

Fault correction.................................................................................................................................................. 87

Motor modules ................................................................................................................................................ 87

TcIoXts object ................................................................................................................................................. 90

SoftDrive object............................................................................................................................................... 94

Decommissioning.............................................................................................................................................. 96

Disassembly.................................................................................................................................................... 96

Disposal .......................................................................................................................................................... 97

Index ................................................................................................................................................................... 98

Documentation notes

Version: 1.0 ─── 5eXtended Transport System

1.1Disclaimer

Beckhoff products are subject to continuous further development.

We reserve the right to revise the operating instructions at any time

and without prior announcement. No claims for the modification of

products that have already been supplied may be made on the basis

of the data, diagrams and descriptions in these operating instruc-

tions.

1.1.1Trademarks

Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT G®, EtherCAT

G10®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC®,

XTS® and XPlanar® are registered and licensed trademarks of

Beckhoff Automation GmbH.

The use of other brand names or designations by third parties may

lead to an infringement of the rights of the owners of the corre-

sponding designations.

1.1.2Patents

The EtherCAT technology is protected by patent rights through the

following registrations and patents with corresponding applications

and registrations in various other countries:

• EP1590927

• EP1789857

• EP1456722

• EP2137893

• DE102015105702

EtherCAT

®

is a registered trademark and patented technology, li-

censed by Beckhoff Automation GmbH & Co. KG, Germany.

Documentation notes

6 ─── Version: 1.0eXtended Transport System

1.1.3Limitation of liability

All components in this product as described in the operating instruc-

tions are delivered in a specific configuration of hardware and soft-

ware, depending on the application regulations. Modifications and

changes to the hardware and/or software configuration that go be-

yond the documented options are prohibited and nullify the liability

of Beckhoff Automation GmbH & Co. KG.

The following is excluded from the liability:

• Failure to observe these operating instructions

• Improper use

• Use of untrained personnel

• Use of unauthorized spare parts

1.1.4Copyright

The copying, distribution and utilization of this document as well as

the communication of its contents to others without express autho-

rization is prohibited. Offenders will be held liable for the payment of

damages.

We reserve all rights in the event of registration of patents, utility

models and designs.

Documentation notes

Version: 1.0 ─── 7eXtended Transport System

1.2Version numbers

Provision of revision levels

On request, you can obtain a list of revision levels for changes in

the operating instructions.

• Send your request to: [email protected]

Origin of the document

These operating instructions were originally written in German. All

other languages are derived from the German original.

Product features

Only the product properties specified in the current operating in-

structions are valid. Further information given on the product pages

of the Beckhoff homepage, in emails or in other publications is not

authoritative.

1.3Scope of the documen-

tation

Apart from these operating instructions, the following documents are

part of the overall documentation:

XTS Hygienic Definition

Translation of the original instruc-

tions

(this documentation)

Description of the mechanical

and electrical parameters as well

as all necessary information for

the use of the XTS Hygienic

Documentation notes

8 ─── Version: 1.0eXtended Transport System

1.4Staff qualification

1.4

These operating instructions are intended for trained control and au-

tomation specialists with knowledge of the applicable and required

standards and directives.

Qualified personnel must have knowledge of drive technology and

electrical equipment as well as knowledge of safe working on electri-

cal systems and machines. This includes knowledge of proper setup

and preparation of the workplace as well as securing the working

environment for other persons.

The operating instructions published at the respective time of each

installation and commissioning is to be used. The products must be

used in compliance with all safety requirements, including all appli-

cable laws, regulations, provisions and standards.

Instructed person

Instructed persons have a clearly defined task area and have been

informed about the work to be carried out. Instructed persons are fa-

miliar with:

• The necessary protective measures and protective devices

• The intended use and risks that can arise from use other than for

the intended purpose

Trained person

Trained persons meet the requirements for instructed persons.

Trained persons have additionally received training from the ma-

chine manufacturer or vendor:

• Machine-specific or

• Plant-specific

Trained specialists

Trained specialists have received specific technical training and

have specific technical knowledge and experience. Trained special-

ists can:

• Apply relevant standards and directives

• Assess tasks that they have been assigned

• Recognize possible hazards

• Prepare and set up workplaces

Documentation notes

Version: 1.0 ─── 9eXtended Transport System

Qualified electricians

Qualified electricians have comprehensive technical knowledge

gained from a course of study, an apprenticeship or technical train-

ing. They have an understanding of control technology and automa-

tion. They are familiar with relevant standards and directives. Quali-

fied electricians can:

• Independently recognize, avoid and eliminate sources of danger

• Implement specifications from the accident prevention regula-

tions

• Assess the work environment

• Independently optimize and carry out their work

Customer service

Customer service personnel and service personnel are verifiably

trained and authorized by Beckhoff or the machine manufacturer for

the work on the machine or plant.

Documentation notes

10 ─── Version: 1.0eXtended Transport System

1.5Safety and instruction

Read the contents that refer to the activities you have to perform

with the product. Always read the chapter For your safety in the op-

erating instructions. Observe the warning notes in the chapters so

that you can handle and work properly and safely with the product.

1.6Explanation of symbols

Various symbols are used for a clear arrangement:

► The triangle indicates instructions that you should execute

• The bullet point indicates an enumeration

[…] The square parentheses indicate cross-references to other

text passages in the document

[+] The plus sign in square brackets indicates ordering options

and accessories

1.6.1Pictograms

Pictograms and signal words are used in warning notices to make it

easier for you to find text passages:

DANGER

Failure to observe will result in serious or fatal injuries.

WARNING

Failure to observe may result in serious or fatal injuries.

CAUTION

Failure to observe may result in minor or moderate injuries.

Documentation notes

Version: 1.0 ─── 11eXtended Transport System

Notes

Notes are used for important information on the product.

The possible consequences of failure to observe these include:

• Malfunctions of the product

• Damage to the product

• Damage to the environment

Informations

This sign indicates information, tips and notes for dealing with the

product or the software.

Examples

This symbol shows examples of how to use the product or soft-

ware.

QR codes

This symbol shows a QR code, via which you can watch videos or

animations. Internet access is required in order to use it.

You can read the QR code, for example, with the camera of your

Smartphone or Tablet PC. If your camera doesn't support this func-

tion you can download a free QR code reader app for your Smart-

phone. Use the Appstore for Apple operating systems or the

Google Playstore for Android operating systems.

If you cannot read the QR code on paper, make sure that the light-

ing is adequate and reduce the distance between the reading de-

vice and the paper. In the case of documentation on a monitor

screen, use the zoom function to enlarge the QR code and reduce

the distance.

Documentation notes

12 ─── Version: 1.0eXtended Transport System

1.7Beckhoff Services

Beckhoff and the worldwide partner companies offer comprehensive

support and service.

1.7.1Support

The Beckhoff Support offers technical advice on the use of individ-

ual Beckhoff products and system planning. Staff provide assistance

for programming and commissioning complex automation systems

and offer a comprehensive training program.

Hotline: +49(0)5246/963-157

Fax: +49(0)5246/963-199

E-mail: [email protected]

Web: www.beckhoff.de/support

1.7.2Training

Training in Germany takes place in our training center at the Beck-

hoff headquarters in Verl, at branch offices or, by arrangement, at

the customer's premises.

Hotline: +49(0)5246/963-5000

Fax: +49(0)5246/963-95000

E-mail: [email protected]

Web: www.beckhoff.de/training

1.7.3Service

The Beckhoff Service Center supports you with after-sales services

such as on-site service, repair service or spare parts service.

Hotline: +49(0)5246/963-460

Fax: +49(0)5246/963-479

E-mail: [email protected]

Web: www.beckhoff.de/service

1.7.4Download area

In the download area you will find product information, software up-

dates, the TwinCAT automation suite, documentation and much

more.

Web: www.beckhoff.de/download

1.7.5Headquarters

Beckhoff Automation GmbH & Co. KG

Hülshorstweg 20

33415 Verl

Germany

Phone: +49(0)5246/963-0

Fax: +49(0)5246/963-198

E-mail: [email protected]

Web: www.beckhoff.de

The addresses of the international Beckhoff branch offices can be

found on the Beckhoff website: http://www.beckhoff.de

For your safety

Version: 1.0 ─── 13eXtended Transport System

Read this chapter containing general safety information. The chap-

ters in these operating instructions also contain warning notices. Al-

ways observe the safety instructions for your own safety, the safety

of other persons and the safety of the product.

When working with control and automation products, many dangers

can result from careless or incorrect use. Work particularly thor-

oughly, not under time pressure and responsibly towards other peo-

ple.

2.1General safety instruc-

tions

This chapter provides you with instructions on safety when handling

the product. This product is not capable of stand-alone operation

and is therefore categorized as an incomplete machine. The product

must be installed in a machine/plant by the machine manufacturer.

Read the documentation prepared by the machine manufacturer.

2.1.1Before operation

Danger from magnetic fields

The magnetic fields of some of the components of the XTS are dan-

gerous to:

• people fitted with cardiac pacemakers

• persons with magnetically conducting implants

• implanted and external defibrillators

• magnetic data storage devices, chip cards with magnetic strips

and other electronic devices

Maintain a safety distance to all magnetic parts and prevent direct

contact between magnetic parts and parts that are sensitive to inter-

ference.

Observe the requirements of BGV B 11 for electromagnetic fields

(Germany) and applicable national regulations in other countries.

Use output voltages SELV / PELV

Operate all electronic modules and components in the drive system

only with a SELV (Safety Extra Low Voltage) or PELV (Protective

Extra Low Voltage) output voltage.

Keep the surroundings clean

Keep your workplace and the surrounding area clean. Ensure safe

working.

Secure the control cabinet

When working on machines, secure the control cabinet against inad-

vertent power-up.

For your safety

14 ─── Version: 1.0eXtended Transport System

Do not use damaged components

Observe the specifications in the technical data during storage,

transport and operation. Do not use damaged components.

Risk of injury when handling cutting tools

You can sustain cutting or puncturing injuries through careless work-

ing with cutting tools.

Ensure safe working. Wear protective gloves if necessary.

Risk of injury when handling adhesives

Adhesive can irritate the eyes, the respiratory organs and the skin.

Do not inhale the vapor. Avoid contact of the adhesive with the eyes

and skin. If adhesive should get into your eyes, immediately rinse

out your eyes thoroughly with water and consult a doctor.

Refer to the manufacturer's documentation when handling adhe-

sives. Wear protective gloves and safety glasses if necessary.

Check safety pictograms

Check whether the designated pictograms are on the product. Re-

place missing or illegible stickers.

Observe tightening torques

Install connections and components in compliance with the specified

tightening torques and check them regularly.

Earth electrical components or modules correctly

Do not touch electrical components or modules unless you are

wearing protective ESD clothing. Only walk on conductive floors.

Only use original packaging for further processing

When shipping, transporting, storing and packing, use the original

packaging or conductive materials.

2.1.2During operation

Observe the earthing concept

Special conditions need to be observed for the earthing of the XTS.

In every case, read the chapter: "Earthing of the supply".

Do not work on live electrical parts

Ensure that the protective conductor is connected properly. Never

disconnect electrical connections while they are live. Only work on

the XTS when the voltage has dropped to < 10 V. Disconnect all

components from the mains and secure against reconnection.

Do not touch hot surfaces

Check cooling of the surfaces with a thermometer. Do not touch the

components during operation. Allow the components to cool down

for at least 15 minutes after switching off.

For your safety

Version: 1.0 ─── 15eXtended Transport System

Avoid overheating

Operate the components according to the technical specifications.

Refer here to the chapter: "Technical data". Provide for adequate

cooling and switch the components off immediately if the tempera-

ture is too high.

Do not touch moving or rotating components

Do not touch moving or rotating parts during operation. Ensure that

all parts / components on the machine / plant are firmly seated.

2.1.3After operation

De-energize and switch off components before working on

them

Carry out a voltage test and check all safety-relevant devices for

functionality. Secure the working environment and the control cabi-

net against inadvertent power-up. See chapter: "Decommissioning".

Product overview

16 ─── Version: 1.0eXtended Transport System

6

3

2

1

5

7

8

9

11

10

4

Number Explanation

1 Curved rail

2 Lock

3 Mover

4 LED status display

5 Cover with connection card

6 Straight guide rail with lock

7 Cover with supply

8 Machine bed

9 Straight guide rail without lock

10 Straight module

11 Curved module

Product overview

Version: 1.0 ─── 17eXtended Transport System

3.1LED status display

3.1

51 432

Number Explanation

1 48V | 16A power supply status LED

2 24V | 4A power supply status LED

3 Link / Act status LED

4 EtherCAT status LED

5 Drive State status LED

Product overview

18 ─── Version: 1.0eXtended Transport System

3.2Name plate

The name plate is located on the system side opposite the LED sta-

tus display.

4

68 7

5

1

3

9

10

11

2

Number Explanation

1 Product designation

2 Series

3 Serial number

4 EAC conformity

5 RoHS conformity

6 CE conformity

7 cURus approval

8 Firmware and hardware revision

9 XML sensor PCB revision number

10 XML motor PCB revision number

11 Date of manufacture - week/year

Product overview

Version: 1.0 ─── 19eXtended Transport System

3.3Type key

Module

ATH 20xx – xxxx – 000x Explanation

AT Product line

AT = drive technology

H Series

H = Hygienic Design

20 Product type

20 = module

xx Module variants

00 = straight

01 = straight with supply

50 = 180° curve, clothoid

51 = 180° curve, clothoid with supply

xxxx Product length

Module length in mm

000x Execution

2 = modules with rail support cover

The ordering detail is not extended with standard modules.

Mover

ATH 901x – 0075 – x550 Explanation

AT Product line

AT = drive technology

H Series

H = Hygienic Design

90 Product type

90 = mover

1x Housing variants

11 = stainless steel mover, 6 rollers

13 = aluminum mover, 6 rollers

0075 Product length

Mover length in mm

75 = 75 mm

x Magnetic plate set

0 = Standard

1 = mover1

Product overview

20 ─── Version: 1.0eXtended Transport System

Guide rail

ATH 9xxx – xxxx – 0075 Explanation

AT Product line

AT = drive technology

H Series

H = Hygienic Design

9x Product type

0 = without lock

1 = with lock

2 = connector for straight rails

xx Rail variants

00 = straight

50 = 180° curve, clothoid

xxxx Product length

Rail length in mm

0075 The ordering detail is extended by the mover length for the

180° curve, clothoid.

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