BALTUR TBL 450 ME 50Hz Use and Maintenance Manual

BALTUR
Brand
BALTUR
Model
TBL 450 ME 50Hz
Type
Use and Maintenance Manual

This manual is also suitable for



ITALIANO
Manuale istruzioni per l'installazione, l'uso
e la manutenzione IT
Instruction manual for
installation, use and maintenance EN
TBL 450 ME
36130010
TBL 510 ME
36160010
TBL 650 ME
36190010
TBL 750 ME
36220010


0006160419_202107
ITALIANO

 ....................................................................................................... 2
 .............................................................................................................................................. 6
Materiale a corredo ..........................................................................................................................................................................................6
 ...............................................................................................................................................................................................7
 ................................................................................................................................................................................. 8
 ......................................................................................................................................................................8
........................................................................................................................................................................8
Descrizione componenti ...................................................................................................................................................................................9
Quadro comandi ............................................................................................................................................................................................... 9
 .................................................................................................................................................................................. 10
 ................................................................................................................. 11
 ............................................................................................. 12
Pompa ausiliaria ............................................................................................................................................................................................. 12
 ................................................................................................................................................ 14
................................................................................................................................ 15
 ........................................................................................................................................ 16
 ........................................................................................................17
Descrizione del funzionamento pressostato aria ............................................................................................................................................18
 ................................................................................................................................................18
............................................................................................................................................................. 21
Tempi di manutenzione ..................................................................................................................................................................................22
Vita attesa ......................................................................................................................................................................................................23
 ................. 24
 .......................................................................................................................................................... 26
 .......................................................................................................................................................... 32
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0006160419_202107
ITALIANO


SCOPO DEL MANUALE

-




costruttore per i danni causati da errori nell’installazione e nell’uso, e

• 


• 

• 
consultazione.
• Prima di iniziare a usare l’apparecchio, leggere attentamente
le “Istruzioni per l’uso” riportate nel manuale e quelle appli-
cate direttamente sul prodotto, al ne di minimizzare i rischi
ed evitare incidenti.
• 

• 
sussistere.
• -


PERICOLO / ATTENZIONE


delle persone.
CAUTELA / AVVERTENZE
       


IMPORTANTE

importanza da non trascurare.
CONDIZIONI AMBIENTALI DI FUNZIONAMENTO, STOC-
CAGGIO E TRASPORTO
-

-
lizzato.




INDICAZIONI PER LO SMALTIMENTO DEGLI IMBALLAGGI



AVVERTENZE GENERALI
• -


• 

• 

oppure con mancanza di esperienza o di conoscenza.
• 



• -

• 
-

• -


• 


• 

• -

-

• 

-


• -


intercettazione.
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0006160419_202107
ITALIANO
• 



dall’installatore.
• -



• 

-

• 


originali.
• 


contenute nel manuale.
AVVERTENZE DI SICUREZZA PER L’INSTALLAZIONE
• 

• La sezione delle griglie di aspirazione dell’aria e le aperture di

ridotte.
• -
sione e/o incendio.
• Prima dell’installazione si consiglia di effettuare una accurata


• 


• 
calore secondo le indicazioni del costruttore.
• Effettuare gli allacciamenti alle fonti di energia a regola d’arte


• 
• -


- -
tazione dell’interruttore generale.
- 

dalla loro sede.
- 
fonti di pericolo.
AVVERTENZE PER L'AVVIAMENTO, IL COLLAUDO, L'USO
E LA MANUTENZIONE
• -


• 

fessure.
• 

• 

• -

• -

sul manuale
• 


• 
alimentazione.
• 


- 

- 


- 
sicurezza.
- 

- 

- 

serrati.
- 

• 


• 


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0006160419_202107
ITALIANO
RISCHI RESIDUI
• Nonostante l'accurata progettazione del prodotto, nel rispetto



ATTENZIONE

ATTENZIONE

ATTENZIONE
Quadro elettrico sotto tensione.
DISPOSITIVI DI PROTEZIONE INDIVIDUALE
• 

AVVERTENZE SICUREZZA ELETTRICA
• 

• 


• 
contatti uguale o superiore a 3 mm per l’allacciamento alla rete
-

• -


• 

- 
e/o a piedi umidi;
- 
- -

- 
persone inesperte;
- -


-

• 
- 
- 
450/750V
- 
• -



• 

IMPORTANTE

 
        
Norme europee
         

4 / 38
0006160419_202107
ITALIANO
A CURA DELL'INSTALLATORE
• Installare un idoneo sezionatore per ciascuna linea di alimenta-

• -

- 



- 

- 
• 

- 


- -


funzione di isolamento siano stati soddisfatti.
- 
grigio o nero.
- 

- -

essere disconnesso o meno, tranne nei paesi in cui la discon-

• 

• 




• 

• 
-


• 



• -




• 
di operare un arresto simultaneo in categoria 0 sia sulla linea



• -

- 
-

- 

- -
dere un’azione manuale per essere ripristinata.
- 


- 




• 
-

di comando sia posizionato tra 0.4 ÷ 2.0 metri rispetto al piano

dell’operatore alle operazioni di manutenzione e regolazione.
• 




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0006160419_202107
ITALIANO

MODELLO TBL 450 ME TBL 510 ME TBL 650 ME TBL 750 ME
Portata minima  84 101 110 110
Portata massima  396 438 548 632
Potenza termica minima  1000 1200 1300 1300
Potenza termica massima  4700 5200 6500 7500
     
Viscositá    
Funzionamento Modulazione
elettronica
Modulazione
elettronica
Modulazione
elettronica
Modulazione
elettronica
    
  9.2 11 15 18.5
 1.5 1.5 2.2 2.2
 3L - 400V - 19,9A -

3L - 400V - 23,3A -

3L - 400V - 31,6A -

3L - 400V - 37,8A -

 1N - 230V - 1,97A -

1N - 230V - 1,97A -

1N - 230V - 1,94A -

1N - 230V - 1,94A -

 IP40 IP40 IP40 IP40
    
    
    
     
Pressione sonora**  82 83 84 86
Potenza sonora***  96 97 99 101
  300 303 330 360
  200 203 230 260







MATERIALE A CORREDO
MODELLO    
Guarnizione angia attacco bruciatore 1111
Prigionieri N°4 M20 N°4 M20 N°4 M20 N°4 M20
Dadi esagonali N°4 M20 N°4 M20 N°4 M20 N°4 M20
Rondelle piane N°4 Ø20 N°4 Ø20 N°4 Ø20 N°4 Ø20
Tubi essibili    
Filtro 1"1/4 1"1/4 1"1/4 1"1/4
Guarnizione in Rame N°2 N°2 N°2 N°2
³) EMISSIONI GASOLIO

  
1 
2 
3 
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CAMPO DI LAVORO
1000 2000 3000 4000 5000 6000 kW
0
5
10
15
20
25
mbar / hPa
0002951250CdL_01
TBL 450 ME TBL 510 ME
1000 2000 3000 4000 5000 6000 7000 8000 kW
0
5
10
15
20
25
30
mbar / hPa
0002951250CdL_02
TBL 650 ME TBL 750 ME
IMPORTANTE




PERICOLO / ATTENZIONE


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CARATTERISTICHE COSTRUTTIVE

• 
• Ventilatore centrifugo per alte prestazioni.
• 
• -
tura.
• 

• 
• 
• 
• 
• 
• 
• -

• 
• 
con microprocessore.
• Quadro comandi comprendente interruttori marcia/arresto e spe-

programmazione camma elettronica.
• 

• 
CARATTERISTICHE TECNICO FUNZIONALI
• 

• 
microprocessore.
• -


• 

• -


• Impianto elettrico con grado di protezione IP40.
TARGA IDENTIFICAZIONE BRUCIATORE
12
3
4
5
6
7
11
14
12
Targa_descr_bru
8
9
10
13
15
Code
Model
SN
Fuel burner
Fuel 1
Fuel 2
Power
Pressure
Power
Viscosity
QR code
Certification
Date of manufactoring
Made in Italy
Country of destination
Via Ferrarese, 10
44042 Cento (Fe) - Italy
Tel. +39 051-6843711
Fax. +39 051-6857527/28
3L - Electrical data
1N - Electrical data
1 Logo aziendale
 
 
 
 
 
 
 
9 Dati elettrici monofase
10 Dati elettrici trifase
 
12 Data di produzione mese / anno
13 Paese di produzione
 
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DESCRIZIONE COMPONENTI
 
 
 
 
 
 
 
8 Quadro elettrico
 
 
 
12 Motore pompa
 
 
 
16 Pressostato gasolio di massima
 
 
 
 
 
 
1 Aspirazione
 
 
 
 
 
34
8
10
21
2 120
22
6
7
9
11
12
18
19 5
13
14 15
16
17
19
20
0002951250N1
1
2
3
4
5
6
0002951050N13
13
QUADRO COMANDI
 
2 Interruttore linea temostatica
3 Display
 
 
 
 
H1
H2
H7
H8
FUSE
F 6.3 A
S1 S24
I
O
I
O
12
3
5
7
6
4
TBL1000ME_003
9 / 38
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ITALIANO
DIMENSIONI DI INGOMBRO
F
B2
B
E
D
C
B1
A1 A2
A
R
R1
I
I
N
L
M
0002951250N2
Modello A A1 A2  
TBL 450 ME 1200 670 530 820 535 285 1790
TBL 510 ME 1313 733 580 820 535 285 1805
TBL 650 ME 1313 733 580 820 535 285 1805
TBL 750 ME 1380 733 647 820 535 285 1805
Modello D E Ø F Ø I
TBL 450 ME 600 389 410 480
TBL 510 ME 600 389 410 480
TBL 650 ME 600 389 410 480
TBL 750 ME 600 389 410 480
Modello LØ M N
TBL 450 ME 520 ÷ 600 M20 415
TBL 510 ME 520 ÷ 600 M20 415
TBL 650 ME 520 ÷ 600 M20 415
TBL 750 ME 520 ÷ 600 M20 415
Modello  
TBL 450 ME 1240 1000
TBL 510 ME 1240 1000
TBL 650 ME 1240 1000
TBL 750 ME 1240 1000
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

MONTAGGIO GRUPPO TESTA







• 

• 

• 

PERICOLO / ATTENZIONE
       
  
portellone caldaia.
MONTAGGIO PERNO CERNIERA PER APERTURA BRUCIA-
TORE




-
spetto alla posizione della rampa gas.
CUFFIA FONICA
-


32
0002951050N2
19
13 7
4
0002951050N3
1
11 / 38
0006160419_202107
ITALIANO
-

-



-

dalla caldaia.
-




-


-

    


funzionamento.



prodotto.
POMPA AUSILIARIA

l'impianto con un circuito di alimentazione ad "anello", con pompa au-
-
tore alla cisterna.


Il collegamento elettrico della pompa ausiliaria si realizza collegando
    



• 

• 
• 

• 
funzione della portata della pompa ausiliaria.
• 

• 

SCHEMA DI PRINCIPIO CIRCUITO IDRAULICO
230V
115V
115V
M
PI M
PI
UV
M
6
9
7
3
14
2
1
12
1213
C
D
8
12
11 12
5
4
10 9
2
0002906630
   
 6 7 2,5 3
 16 16 16 15
 450 500 600 700
 
 
 
 
 
 
7 Pressostato aria
 
 

 

 
 
13 Filtro
 
 
D Mandata impianto
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SCHEMA IDRAULICO DI PRINCIPIO ALIMENTAZIONE IN PRESSIONE PER UNO O PIÚ BRUCIATORI A DUE STADI O
MODULANTI CON VISCOSITÁ NOMINALE MASSIMA (5° E A 50° C) CON REGOLATORE DI PRESSIONE
 
 
3 Pompa di circolazione
 
 
 
degasatore
 
 
 
 

 
CAUTELA / AVVERTENZE
    
     
     
     
superiore di almeno 0.5 m rispetto alla
pompa dello stesso.
SCHEMA IDRAULICO DI PRINCIPIO ALIMENTAZIONE PER UNO O PIÚ BRUCIATORI A DUE STADI O MODULANTI CON
VISCOSITÁ NOMINALE MASSIMA (5° E A 50° C)
7 7 7
6
6
54544
5
23
1
A A A
6
BT8666_3
 
2 Filtro
3 Pompa di circolazione
 
 
degasatore
 
 
 
CAUTELA / AVVERTENZE
    
     
     
     
superiore di almeno 0.5 m rispetto alla
pompa dello stesso.
13 / 38
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
• 

• 
• 
0,75 mm².
• 

• 

• -

• Assicurare un ottimo collegamento fra il morsetto di terra dell'ap-
-
pianto elettrico;
• -
tore posto all’esterno del locale caldaia in posizione facilmente

• 


• 

• -



• 
contatti uguale o superiore a 3 mm per l’allacciamento alla rete

• 
• -
tere la sicurezza dell'impianto;
• -
sarlo lontano da altri conduttori per ridurre al minimo l'emissione


CAUTELA / AVVERTENZE
      
       
accidentalmente reinserita.
CAUTELA / AVVERTENZE
       

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0006160419_202107
ITALIANO

-


-
tronica di comando e controllo.

-
metta la sicurezza.










all’anomalia.
-
sore per esercizio a intermittenza.
        
-

Il funzionamento a modulazione permette di passare dal primo stadio

          


-

-


-
do la sonda di modulazione della temperatura o pressione raggiunge

-

-



-




CAUTELA / AVVERTENZE

         
punti impostati dal costruttore.
1
avvio_TBMLME
1 Pulsante INVIO
15 / 38
0006160419_202107
ITALIANO

• 
• 

• 


• -
to.
• 
dell’impianto siano aperte.
• 
-
te.
• 
-

• 

• Mettere in funzione il circuito ausiliario di alimentazione del com-


• 


-



• 
-



• 

• 
• -


-
nuto riempimento.
• 

• -

• 

• 
riferimento al diagramma portata / pressione ritorno ugelli.
• 
CAUTELA / AVVERTENZE

a corredo.
H1
H2
H7
H8
FUSE
F 6.3 A
S1 S24
I
O
I
O
12
3
5
7
6
4
TBL1000ME_003
 
2 Interruttore linea temostatica
3 Display
 
 
 
 
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0006160419_202107
ITALIANO
SENSORE FIAMMA

-



-



CAUTELA / AVVERTENZE
         
      
fotocellula.
-
pada.
-
cendino.
-

di un comune trasformatore d'accensione.



-







 
 -

-

 




BT 3..
0002960150b
SCHEMA DI REGOLAZIONE TESTA DI COMBUSTIONE E DISTANZA DISCO ELETTRODI


PERICOLO / ATTENZIONE

A
B
E
1
24
3
C
5
1 Diffusore
 
 
4 Elettrodi
 
Modello A   D E
TBL 450 .. 10 40 17 4 7
TBL 510.. 10 40 17 4 7
TBL 650 .. 10 40 17 4 7
TBL 750 .. 10 40 17 4 7
17 / 38
0006160419_202107
ITALIANO
DESCRIZIONE DEL FUNZIONAMENTO PRESSOSTATO
ARIA
-









-


        



aria.
PRESSOSTATO DI SICUREZZA COMBUSTIBILE
LIQUIDO







CAUTELA / AVVERTENZE
        



20
15
49
2x
5.3
approximate skale
G4/1"x11
acc. V3
2x M5x40
acc. 46
EN-803-175301A
84
30
43
71.4
pressostato_olio_ritorno
18 / 38
0006160419_202107
ITALIANO
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BALTUR TBL 450 ME 50Hz Use and Maintenance Manual

BALTUR
Brand
BALTUR
Model
TBL 450 ME 50Hz
Type
Use and Maintenance Manual
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