Stratasys Objet1000 Connex 2 User manual

Brand: Stratasys

Model: Objet1000 Connex 2

Category: 3D printers

Type: User manual

User Guide

English

Objet1000 - Connex 2

3D Printer System

D R A F T

16 June

2013

D R A F T

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2013

DOC-06800 Rev. A

This documentation contains proprietary information of Stratasys Ltd. This information is supplied

solely to assist authorized users of Objet1000 Connex 2 3D printing systems. No part of this

document may be used for other purposes, and it may not be disclosed to other parties.

The specifications on which this document is based are subject to change without notice.

No part of this book may be reproduced in any form or by any means, nor stored in a database or

retrieval system, without prior permission in writing from Stratasys Ltd.

If this document is distributed as a PDF file, you may print it for internal use.

Trademarks

The following are registered trademarks of Stratasys Ltd.: Stratasys

, Objet

, FullCure

The following are trademarks of Stratasys Ltd.: Eden, Eden500V, Eden350V, Eden350, Eden330,

Eden260, Eden260V, Eden250, Connex, Connex500, Connex350, Objet30, Objet30 Pro, Objet30

OrthoDesk, Objet30 Scholar, Objet24, Alaris, Alaris30, PolyJet, PolyJet Matrix, CADMatrix, PolyLog,

Objet Studio, Job Manager, SHR, Clear, Durus, DurusWhite, MED610, MED690, ObjetGreen,

RoseClear, TangoBlack, TangoBlackPlus, TangoGray, TangoPlus, VeroBlue, VeroGray, VeroWhite,

VeroWhitePlus, VeroBlack.

Microsoft and Microsoft XP are trademarks of Microsoft Corporation.

All names of products and services cited in this book are trademarks or registered trademarks of their

respective companies.

FCC Compliance

The equipment referred to in this guide has been tested and found to comply with the limits for a

Class A device pursuant to part 15 of the FCC rules. These limits provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment. Objet 3D

printing systems generate, use and can radiate radio frequency energy and, if not installed and used

in accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference, in which case

the user will be required to correct the interference at his own expense.

The 3D printer referred to in this guide contains a transmitter module, FCC ID YH6 XLRFID.

NOTE: Stratasys is not responsible for radio or TV interference caused by unauthorized modification

to this equipment. Such modification could void the users authority to operate the equipment.

Equipment Recycling

In the European Union, this symbol indicates that when the last user wishes to discard a product, it

must be sent to appropriate facilities for recovery and recycling. For information about proper

disposal, check your purchase contract, or contact the supplier of the equipment.

Limitation of Liability

The product, software or services are being provided on an as is and as available basis. Except as

may be stated specifically in your contract, Stratasys Ltd. expressly disclaims all warranties of any

kind, whether express or implied, including, but not limited to, any implied warranties of

merchantability, fitness for a particular purpose and non infringement.

You understand and agree that Stratasys Ltd. shall not be liable for any direct, indirect, incidental,

special, consequential or exemplary damages, including but not limited to, damages for loss of profits,

goodwill, use, data or other intangible losses (even if Stratasys has been advised of the possibility of

such damages), resulting from: (i) the use or the inability to use the product or software; (ii) the cost of

procurement of substitute goods and services resulting from any products, goods, data, software,

information or services purchased; (iii) unauthorized access to or alteration of your products, software

or data; (iv) statements or conduct of any third party; (v) any other matter relating to the product,

software, or services.

The text and drawings herein are for illustration and reference only. The specifications on which they

are based are subject to change. Stratasys Ltd. may, at any time and without notice, make changes to

this document. Stratasys Ltd., for itself and on behalf of its subsidiaries, assumes no liability for

technical or editorial errors or omissions made herein, and shall not be liable for incidental,

consequential, indirect, or special damages, including, without limitation, loss of use, loss or alteration

of data, delays, or lost profits or savings arising from the use of this document.

D R A F T

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Patents

This product is covered by one or more of the following U.S. patents:

5,386,500

6,259,962

6,569,373

6,658,314

6,850,334

7,183,335

7,209,797

7,225,045

7,364,686

7,369,915

7,479,510

7,500,846

7,604,768

7,628,857

7,658,976

7,725,209

Stratasys Ltd.

http://www.stratasys.com

DOC 06800

Revision Rev. A

June 2013

D R A F T

16 June

2013

DOC-06800 Rev. A

1 About This Guide

Using This Guide ............................................................................................................................... 12

For More Information........................................................................................................................ 12

Terms Used in This Guide................................................................................................................ 13

2 Safety

Safety Features ................................................................................................................................... 22

Symbols and Warning Labels .......................................................................................................... 23

Safety Guidelines ............................................................................................................................... 24

Printer Installation .............................................................................................................................. 24

Printer Operation ................................................................................................................................ 24

UV Radiation ....................................................................................................................................... 24

Printer Maintenance ........................................................................................................................... 24

Model and Support Materials ........................................................................................................... 25

First Aid for Working with Printing Materials.............................................................................. 26

Contact with Skin................................................................................................................................ 26

Contact with Eyes ............................................................................................................................... 26

Ingestion............................................................................................................................................... 26

Inhalation ............................................................................................................................................. 26

Waste Disposal ................................................................................................................................... 27

3 Introducing the Objet 3D Printing System

Welcome to Connex........................................................................................................................... 32

Work Configurations......................................................................................................................... 33

Source Files ......................................................................................................................................... 34

STL Files ............................................................................................................................................... 34

SLC Files............................................................................................................................................... 34

Connex Workflows............................................................................................................................ 35

Printing Materials .............................................................................................................................. 36

Storage .................................................................................................................................................. 36

Shelf Life............................................................................................................................................... 36

Exposure to Light................................................................................................................................ 36

Safety Considerations......................................................................................................................... 36

Disposal ................................................................................................................................................ 37

Work Environment............................................................................................................................ 37

Preparing Files for Use with Objet 3D Printing Systems ............................................................. 38

Converting CAD Files to STL Format.............................................................................................. 38

Converting Files to SLC Format ....................................................................................................... 38

Objet Studio Software ....................................................................................................................... 39

4 Installing Objet Software

How to Install Software for the Objet 3D Printing System.......................................................... 42

How to Uninstall Objet Studio......................................................................................................... 45

Contents

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5 Using Objet Studio

Launching Objet Studio .................................................................................................................... 53

Windows® 7 Security Warning.........................................................................................................53

Objet Studio Interface .........................................................................................................................54

Ribbon Commands..............................................................................................................................56

Objet Studio Commands Menu......................................................................................................... 58

Model Tree Pane ..................................................................................................................................58

Preparing Models for Production.................................................................................................... 59

OBJDF Files: Overview .......................................................................................................................59

Model Files ...........................................................................................................................................59

Placing Objects on the Build Tray ...................................................................................................510

Opening Objet Tray Files..................................................................................................................514

Quick Access Model Commands....................................................................................................516

Copying and Pasting Objects...........................................................................................................517

Selecting Objects ................................................................................................................................518

Splitting Objects into Components .................................................................................................518

Model Material Settings ...................................................................................................................520

Changing the Model Material..........................................................................................................521

Digital Materials ................................................................................................................................ 521

Assigning a Model Material to Objects .......................................................................................... 522

Surface Finish ..................................................................................................................................... 523

Coating Objects..................................................................................................................................523

Assigning Properties to Hidden Objects........................................................................................525

Positioning Objects on the Build Tray .......................................................................................... 526

Automatic Orientation......................................................................................................................526

Automatic Placement........................................................................................................................527

Manual Positioning ...........................................................................................................................528

Model Orientation............................................................................................................................ 529

Manipulating Objects on the Build Tray ...................................................................................... 530

Positioning Objects on the Z Axis...................................................................................................530

Valid Object Placement.....................................................................................................................531

Using a Grid to Position Objects ..................................................................................................... 532

Measurement Units ...........................................................................................................................533

Setting Model Dimensions ...............................................................................................................534

Repositioning Objects .......................................................................................................................534

Changing an Objects Orientation...................................................................................................536

Grouping and Ungrouping Objects ................................................................................................537

Freezing Model Orientation.............................................................................................................538

Display Options................................................................................................................................ 539

Viewing Objects .................................................................................................................................539

Screen Layout.....................................................................................................................................541

Tray Perspective ................................................................................................................................542

Setting Object Colors.........................................................................................................................543

Loading Large Files...........................................................................................................................544

Large File Manipulation ...................................................................................................................544

Zoom Options ....................................................................................................................................546

Handling Completed Trays............................................................................................................ 547

Tray Validation ..................................................................................................................................547

Production Estimates ........................................................................................................................548

Printing Modes ..................................................................................................................................548

E mailing Objet Digital Files............................................................................................................549

Printing the Tray File ........................................................................................................................550

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Applying Additional Objet Studio Features................................................................................ 554

Dividing Objects................................................................................................................................ 554

Choosing the Support Strength ...................................................................................................... 555

Hollow Filling Models with Support Material ..................................................................... 556

Displaying the Cross Section of Objects ........................................................................................ 557

Saving the Screen Display as an Image File.................................................................................. 558

Exporting and Importing Objet Build Trays................................................................................. 559

Customizing Objet Studio .............................................................................................................. 560

Creating a Quick Access Toolbar.................................................................................................... 560

Hiding the Ribbon ............................................................................................................................ 561

Display Colors ................................................................................................................................... 562

Keyboard Shortcuts .......................................................................................................................... 563

Setting User Preferences .................................................................................................................. 564

Professional Mode Features ........................................................................................................... 565

Default Settings ................................................................................................................................. 566

Open GL Driver Configuration ...................................................................................................... 567

Getting Additional Objet Studio Assistance ................................................................................ 569

Objet Studio Version, Material Module and Licensed Features ............................................... 569

Monitoring and Managing Print Jobs ........................................................................................... 572

Job Manager Screen .......................................................................................................................... 572

Setting the Printer Connection........................................................................................................ 574

Off line Mode .................................................................................................................................... 575

Setting the Remote Printer Connection (Client Mode)................................................................ 576

Job Manager Commands ................................................................................................................. 576

Configuring User Alerts................................................................................................................... 579

Printing the Tray ............................................................................................................................... 580

Additional Server Features.............................................................................................................. 580

6 Operating & Maintaining the Objet1000 Connex 2 3D Printer

Starting the Objet1000 Printer .......................................................................................................... 62

Loading Model and Support Cartridges ........................................................................................ 64

Producing Models.............................................................................................................................. 65

Printer Interface Color Key................................................................................................................ 67

Printing Indicators .............................................................................................................................. 68

Resuming Production After Printing has Stopped ....................................................................... 69

Changing the Model Material ........................................................................................................ 611

Advanced Settings ............................................................................................................................ 614

Keeping the Printer in Idle Mode .................................................................................................. 616

Shutting Down the Printer ............................................................................................................. 617

Maintaining the Printer................................................................................................................... 619

Routine Maintenance Schedule....................................................................................................... 619

Cleaning the Print Heads................................................................................................................. 620

Pattern Test ........................................................................................................................................ 623

Improving Print Quality .................................................................................................................. 624

Cleaning and Replacing the Wiper ................................................................................................ 624

Cleaning the Roller Waste Collector and Inspecting the Roller Scraper .................................. 627

Replacing the Roller Scraper ........................................................................................................... 629

Aligning the Print Heads ................................................................................................................. 632

Replacing Print Heads...................................................................................................................... 636

Testing and Calibrating the UV Lamps ......................................................................................... 636

Calibrating the Load Cells ............................................................................................................... 640

Replacing the UV Lamps ................................................................................................................. 642

Built in Tests ...................................................................................................................................... 647

Replacing the Waste Container....................................................................................................... 653

.Cleaning the Exterior Panels .......................................................................................................... 653

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About This Guide

Using This Guide................................................................................. 2

For More Information ......................................................................... 2

Terms Used in This Guide.................................................................. 3

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Using This Guide

This user guide provides instructions for installing, operating and

maintaining Objet 3D printing systems. It explains how to use features, and

provides practical examples to guide you as you use the system.

The text and figures in this guide are based on the 3 D printer, printer

software version 100.2.0 and Objet Studio software version 9.2.

This guide assumes that:



all the hardware, software, and network components of your Objet

system are installed, configured, and operating correctly.



the operator has a working knowledge of the Windows

PC platform.

For More Information

Visit http://www.stratasys.com/ for more details about Objet printer

technology, products and consumables, and for service and support

contacts.

For other documents that relate to Objet1000 Connex 2 3 D printing

systems, and for this document in other languages, contact your regional

Stratasys Customer Support office.

If you have any questions about the information presented in this

document, or if you have any comments or suggestions for future editions,

please send a message to c support@stratasys.com.

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Objet1000 - Connex 2 User Guide

Terms Used in This Guide

build tray In Objet Studio: The surface displayed on the screen that

represents the actual build tray in the printer.

In the printer: The surface upon which models are produced.

cleaning fluid Cleanser for flushing material feed tubes and the printing

block, used to completely remove Model and Support

material from the system before loading another type of

material in the printer and before long term shutdown. The

cleaning fluid is supplied in material cartridges.

client/user workstation The workstation on which Objet software is installed, used

for preparing build trays for production on Objet printers.

(There is no limit to the number of client workstations in the

local network.)

Objet printer The Objet 3D printer referred to in this guide.

Printer computer The computer inside the Objet printer that operates it. (This is

sometimes referred to as the embedded computer.)

Printer interface The GUI (graphical user interface) used for controlling the

Objet printer.

Printer software Software running on the computer inside the Objet printer,

that controls all printer operations.

Digital Material Combinations of model materials fabricated in the printer

from the two basic model materials installed.

Digital Material Mode The printer mode used to print a job using two different

model materials. (This mode can also be used to eliminate the

need for performing the Material Replacement procedure

when printing with a single model material.)

host/server workstation The workstation that interfaces directly with the Objet printer

and is typically positioned next to it.

Job Manager The part of Objet Studio software that manages production

jobs before they are sent to the Objet printer.

mixed part Models whose parts are printed using more than one model

material.

mixed tray A build tray containing objects, each of which is designed to

be printed using a different model material.

Model material Material used for building models.

Objet Studio The software with which users prepare jobs for producing

models.

OBJDF (Objet Digital Format) The extension of a file that contains information about the

geometry of an object and the materials required to print it.

objdf files are created in Objet Studio.

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OBJTF (Objet Tray Format) The extension of a file that contains all of the information

needed for a model printing job on Objet 3D printers. An objtf

file is used to send a print job to an Objet 3D printer.

OBJZF (Objet Z Format) The extension of a compressed wrapper file containing all

of the files used in an Objet Studio build tray. Using objzf files,

a printing job can be saved as a single file, for convenient

storage and transfer.

PolyJet Matrix The technology of printing models by jetting multiple

materials simultaneously from the print heads. This

technology enables Objet1000 Connex 2 printers to print in

Digital Material mode.

resin The base substance from which photopolymer printing

materials are made for use in Objet printers. In Objet Studio

and printer application screens, resin refers to cartridges of

model and support materials.

SLC A file type used with Objet software. (These files are bitmaps

of individual slices of the object. For more information, see

page 3 4.)

STL A file type used with Objet software. (For more information,

see page 3 4.)

Support material Material used for supporting the structure of models during

production.

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Safety

Safety Features............................................................................................. 2

Symbols and Warning Labels .................................................................... 3

Safety Guidelines......................................................................................... 4

Printer Installation ......................................................................................... 4

Printer Operation ........................................................................................... 4

UV Radiation .................................................................................................. 4

Printer Maintenance ...................................................................................... 4

Model and Support Materials ...................................................................... 5

First Aid for Working with Printing Materials ....................................... 6

Waste Disposal............................................................................................. 7

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Safety Features

Objet 3D printers are designed to comply with CE and FCC standards.

They are equipped with the following safety features:

Figure 2-1: Objet1000—front view

Figure 2-2: Emergency Stop Switch—Push to stop motors, turn to release

Interlock Switch The power supplied to the UV lamp and the

motion motors is turned off when the doors are

opened.

WARNING: Do not defeat (override) the

interlock switch. Doing so could result in

serious personal injury. If the interlock switch

does not function correctly, do not use the

printer, and contact your service provider.

Safety Lock The doors are locked while the printer is

working. The lock is released when the printer

reverts to pause or stop mode.

WARNING: Do not defeat (override) the

safety lock. Doing so could result in serious

personal injury.

If the safety lock does not function correctly, do

not use the printer, and contact your service

provider.

UV Screening The transparent section of the doors blocks

harmful UV radiation, allowing the operator to

view the model as it is being made.

Circuit Breaker The power to the printer is turned off in case of

electrical overcurrent.

Note: The circuit breaker is only accessible to

service personnel.

Grounded Chassis The chassis of the printer is grounded, to

prevent electrical shock.

Note: The power outlet must be properly

grounded, in accordance with the local

electric code, to provide this protection.

Emergency Stop Emergency stop switches are located on the

front and back of the printer.

Important: Pushing the emergency stop

switch disconnects power to motors only.

It does not disconnect the power supply to

the printer; printer circuits remain on.

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Symbols and Warning Labels

This following table lists the warning labels located on or in Objet printers.

If the Objet 3D printing system is not used as specified in this guide, the

safety features may not provide adequate protection.

Warning

Symbol

Meaning Location Comments

Hazard

(general)

On the name plate

on the back of the

printer.

Read the instructions

in this document

before operating the

printer.

Hot surface On the print head

block.

Risk of burns. Do not

touch this surface

after printing.

High voltage Near .

Near the power

supply enclosures.

Risk of electric shock.

Ultraviolet

radiation

Risk of injury from

ultraviolet radiation.

Moving parts Risk of injury from

moving parts.

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Safety Guidelines

The following general guidelines, together with the instructions provided

throughout this user guide, ensure user safety while operating and

maintaining the Objet system. If the system is not operated as specified,

the user s safety may be compromised!

Printer

Installation

Installation and removal of the printer should only be done by qualified

service personnel.

Connect the printer to the electric outlet using a power cord that is

safety certified.

The electric outlet should be easily accessible, near the printer.

Never connect the power plug to an outlet that does not have a ground

(earth) wire, and never disconnect the ground. Doing so might expose

the operator to serious danger from electric shock.

Leave a minimum of centimeters between ventilation openings and

walls or other objects.

Printer

Operation

The printer should only be operated by persons trained by a Stratasys

customer support representative.

All personnel operating or maintaining the printer should know the

location of first aid and emergency equipment and how to use it. Never

block access to this equipment!

Keep fingers and other body parts clear of the printer cover when

closing it.

Never attempt to open the main cover of the printer while it is working!

Never override the interlock safety switch!

If the interlock safety switch ever fails, do not use the printer.

Several parts of the printer remain extremely hot even after it has

stopped operating. Avoid touching the UV lamps and the print block.

UV Radiation

The UV lamps used in the printer emit dangerous radiation.

If the UV lamps remain on when the printer cover is open, do not stare

directly at the UV light. Shut down the printer and call your Stratasys

service provider.

Printer

Maintenance

Service operations should be performed only by qualified personnel

who have been instructed in relevant safety precautions.

Notify co workers and those who have access to the Objet system

before beginning non routine and hazardous work.

Report any potential dangers and safety-related accidents to your safety

officer or to other appropriate authorities.

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Model and

Support

Materials

Model and support materials are made of chemical substances. Although

precautions must be taken when handling these materials directly, all

model and support materials used by the Objet system are handled in

sealed cartridges. Normally, operators of the printer should never be

directly exposed to hazardous materials. In the unlikely event of a leak or

spill, follow the instructions that are included with the printing material

cartridge used.

Store cartridges of model and support materials indoors, in a dry area

with adequate ventilation, between 16 27 degrees Celsius (60 81

degrees Fahrenheit). Never expose them to flames, heat, sparks, or

direct sunlight.

Keep model and support materials away from areas where food and

drink are stored, prepared and consumed.

Uncured printing material is considered a hazardous substance,

requiring certain precautions when directly handling it. To prevent skin

irritation, wear neoprene or nitrile gloves. If there is any chance that

model and support materials might splash into the eyes, wear safety

goggles. Prolonged direct contact with printing materials can cause an

allergic reaction.

When handling UV cured models that may not be completely cured on

the surface, common latex gloves are adequate.

To prevent respiratory irritation, ventilate areas where model and

support materials are used. The ventilation system should totally

replace the air at least 20 times per hour.

Clean up model material and support material spills with disposable

towels or other absorbent, non reusable material, such as sawdust or

activated charcoal. Rinse the spill area with denatured or isopropyl

alcohol (IPA), followed by soap and water. Dispose of the absorbent

material in accordance with local regulations.

Do not wash contaminated clothing at home; clothing should be

professionally laundered.

Dispose of contaminated shoes, belts and other leather items in

accordance with any applicable regulations. Absorbed printing

material may re expose the user when these items are worn.

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First Aid for Working with Printing Materials

In general, try to avoid direct contact with uncured printing material. If

skin or eyes come into contact with it, wash the area immediately and

thoroughly with water, and follow these first aid instructions.

Contact with

Skin

If uncured printing material comes in contact with skin, wash the affected

area immediately and thoroughly with soap and cool water, then remove

contaminated clothing. Pay particular attention to flushing the hair, ears,

nose and other parts of the body that are not easily cleaned.

Use cool water to prevent skin pores from opening, so that the liquid

material does not easily penetrate the skin.

Do not use solvents to clean skin.

If large areas of skin have been exposed, or if prolonged contact results

in blisters, seek medical attention. In any case, if irritation persists, seek

medical attention.

Avoid the accidental transfer of printing material from the hands to

other areas of the body, especially to the eyes.

If protective cream was used, do not reapply it until the skin has been

completely cleansed.

Contact with

Eyes

If uncured printing material comes in contact with the eyes, flush

immediately with large amounts of water for 15 minutes and seek medical

attention.

Avoid sunlight, fluorescent light, and other sources of ultraviolet

radiation.

The wearing of contact lenses when handling liquid printing materials is

not recommended. If the liquid splashes into the eyes when contact lenses

are worn, immediately remove the lenses and flush the eyes with water.

Clean and disinfect the contaminated lenses.

Do not wear contact lenses until eye irritation disappears.

Ingestion

If printing material is swallowed, refer to the instructions included with the

cartridge. Seek medical attention immediately.

Inhalation

Vapors from printing materials can be irritating to the respiratory system.

If respiratory irritation occurs, expose the victim to fresh air immediately.

If the victim has stopped breathing, perform artificial respiration or

cardiopulmonary resuscitation.

Seek medical attention immediately.

Keep the patient warm but not hot.

Never feed anything by mouth to an unconscious person.

Oxygen should be administered by authorized personnel only.

The Material Safety Data Sheet (MSDS) that accompanies printing

materials contains important safety information. Keep this in an accessible

place where these materials are used and stored.

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Waste Disposal

Fully cured printed models can be disposed of as ordinary office trash.

However, special care is required when handling printer waste.

When removing the waste container from the Objet printer, wear

neoprene or nitrile gloves.

To prevent liquid waste from splashing into the eyes, wear safety

goggles.

Liquid waste from the Objet printer is classified as hazardous industrial

waste. Therefore, printing material waste must be packaged and

disposed of in a manner that prevents human contact with it and

contamination of water sources.

Empty model material and support material cartridges contain residue

of their contents. Some leakage of this residue may occur through the

broken cartridge seal. Therefore, handle and store empty cartridges

with care.

Do not attempt to reuse empty cartridges, and do not puncture them.

Dispose of used cartridges and waste containers in accordance with

local regulations.

Discard contaminated clothing, shoes, empty containers, etc., in

accordance with any applicable regulations.

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Stratasys Objet1000 Connex 2 User manual

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Model: Objet1000 Connex 2

Category: 3D printers

Type: User manual

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Stratasys Objet1000 Connex 2 User manual

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