Stratasys Objet1000 Plus Site Preparation Manual

Brand: Stratasys

Model: Objet1000 Plus

Type: Site Preparation Manual

Stratasys Objet1000 Plus gives you an ability to print complex geometries with smooth surfaces, thin walls, and fine details. With this 3D printer, you can produce concept models, functional prototypes, and even end-use parts, directly from your CAD files. Its large build volume (1000 x 800 x 500 mm) and high resolution (600 x 600 x 1600 dpi) make it ideal for a wide range of applications, including automotive, medical, and consumer products.

DOC-06500 Rev.J

3D Printing System

Site Preparation Guide

Objet1000 Plus

ThisdocumentationcontainsproprietaryinformationofStratasysLtd.Thisinformationis

suppliedsolelytoassistauthorizedusersofthisStratasys3Dprintingsystem.Nopartof

thisdocumentmaybeusedforotherpurposes,anditmaynotbedisclosedtootherparties.

Thespecificationsonwhichthisdocumentisbasedaresubjecttochangewithoutnotice.

Nopartofthisbookmaybereproducedinanyformorbyanymeans,norstoredinadatabase

orretrievalsystem,withoutpriorpermissioninwritingfromStratasysLtd.

IfthisdocumentisdistributedasaPDFfile,youmayprintitforinternaluse.

April2018

DOC-06500Rev.J

Trademarks

ThefollowingareregisteredtrademarksofStratasysLtd.:Stratasys

,Objet

,FullCure

Allnamesofproductsandservicescitedinthisbookaretrademarksorregistered

trademarksoftheirrespectivecompanies.

Feedback

Ifyouhaveanyquestionsorcommentsaboutthewayinformationispresentedinthis

document,orifyouhaveanysuggestionsforfutureeditions,pleasesendamessageto

c-support@stratasys.com.

DOC-06500 Rev.J

Contents

Introduction 5

PhysicalDescription 6

SizeandWeight 6

ShipmentandDelivery 7

ShippingInformationandCustomerResponsibility 7

ShippingPallet 7

LiftingEquipment 7

Unloading 8

InstallationArea 10

FloorPlan(PrinterArea) 10

ClientWorkstations 12

ElectricalRequirements 13

Power 13

Grounding 13

CircuitBreaker 14

ResidualCurrentDevice(RCD) 14

PowerConnection 14

UPS(UninterruptedPowerSupply) 15

CommunicationLines 16

LocalAreaNetwork 16

Telephone 16

EnvironmentalConditions 17

TemperatureandHumidity 17

AirQuality 17

NoiseLevel 17

AccessoriesandUtilities 18

Start-UpKit 18

ExhaustAdapter 18

EyewashStation 19

BuildTrayUnloadingCart 19

CompressedAir 20

FireSafetyEquipment 20

MaterialsHandlingandStorage 21

PrintingMaterials 21

DOC-06500 Rev.J

CleaningSolvent 21

SitePreparationChecklist 22

DOC-06500 Rev.J

Introduction

Theinformationandrequirementsprovidedinthisdocumentensureproperinstallationandoperationof

theObjet1000Plus3Dprintingsystem.Thecustomerisresponsibleforpreparingthesiteas

describedinthisdocument,andaccordingtoanyapplicablelocalregulations.

Ifyouhaveanyquestionsabouttheinformationinthisdocument,contactyourStratasys

representative.

Allsiterequirementsmustbemetbeforetheinstallationdate.TheSitePreparationChecklistshould

besubmittedtoyourStratasysrepresentative.Shippingwillbearrangedafterthechecklistisreceived

byStratasys.

Non-compliancewithrequirementsspecifiedinthisdocumentmayresultinadditionalinstallation

charges.

Objet1000 Plus Introduction

PhysicalDescription

TheObjet1000Plus3Dprintingsystemconsistsofthefollowingmaincomponents:

• printer

• printercomputer(builtintotheprinter)

• printer-serverworkstation(builtintotheprinter)

Figure1Objet1000Plusprinter

SizeandWeight

Thefollowingtableshowsthesizeandweightinformationfortheprinter.

W × H × D (mm) W × H × D (inch) Weight (kg/lb)

2686×1960×2102 105.7×77.2×82.8 2200kg/4850lb

Table1Sizeandweight

• W=Width;H=Height;D=Depth

• Thesedimensionsdonotincludetheoperatorconsoleandthesignaltower.

Objet1000 Plus Physical Description

ShipmentandDelivery

ShippingInformationandCustomerResponsibility

Shipmenttothecustomerwillbearrangedasspecifiedinthepricequote.Thecustomerisresponsible

forprovidingdetaileddeliveryinformation,including,whetherornotthereisloadingdockatthe

deliverysite.

Thecustomerisresponsiblefortransportingtheprintertoasuitableinstallationsite.Thecustomeris

responsibleforensuringthataprofessionalmovertransportstheprintertotheinstallationsite,and

unloads,unpacks,andmovesittoitsfinallocation.Uponrequest,yourStratasysserviceproviderwill

adviseregardingthesematters.

Note:

AStratasys-certifiedcustomersupportengineermustbepresentwhiletheprinteris

beingunloadedandunpacked.

ShippingPallet

Thefollowingtableshowstheapproximatesizeandweightoftheprintingsystemmountedonapallet.

W ×H ×D mm W ×H ×D inch Weight (kg/lb)

3110×2230×2160 122.5×87.8×85 2900kg/6393lb

Table2Sizeandweightofprinteronshippingpallet



W=Width;H=Height;D=Depth



LiftingEquipment

Aforkliftwiththefollowingspecificationsisrequired:

• liftingcapacity:3000kg(6614lb)

• extensions:300cm(118.1in.),asshowninFigure2

Objet1000 Plus Shipment and Delivery

Unloading

Theunloadingareashouldbealevelsurface.

Aclearanceofatleast50cm(19.7in.)fromthetopoftheprinterisrequiredforliftingtheprinterontoa

forklift.Theliftingheightoftheprinterisatleast20cm(7.8inches).

Theinstallationlocationmustbeaccessiblefromtheunloadingarea.Aprofessionalmoveris

responsibleforunloadingtheprinterfromthetruckandtransferringittotheinstallationlocation.

Theforkliftextensionsandtheprinter'scenterofgravityareshowninthefiguresbelow.

Warning: Lifting Hazard

Donotlifttheprinterfromthesides.Donotlifttheprinterfromthefront.The

printer'scenterofgravityisnearthebackoftheprinter.

Theforkliftextensionsandtheprinter'scenterofgravityareshowninthefiguresbelow.

Figure2Forkliftposition

Objet1000 Plus Shipment and Delivery

Figure3Printercenterofgravity

Objet1000 Plus Shipment and Delivery

InstallationArea

Theinstallationareashouldbefreeofsourcesofvibrationandelectromagneticinterferencethatcould

affecttheproperfunctioningoftheprinter.

Thefloorgradientshouldbelessthan0.5%(5mmpermeter).

Thefloorshouldbestableandabletobeartheloadoftheprinter.

Theareaaroundtheprintershouldremaindryatalltimes.

Shelvesandcabinetsarerecommendedneartheprinterforconvenientstorageoftools,parts,

accessories,manuals,andmaterials.

FloorPlan(PrinterArea)

Thefollowingisasamplefloorplan,showingthe3Dprintingsystem.Thedimensionsshowninthe

figurearetheminimumclearancerequirements.

Figure4Printerfloorplan(sample,nottoscale)



Makesurethattheprinterisonthesamelevelastheareasurroundingit.

Iftheprinterispositionedaboveorbelowtheareasurroundingit,itmightnotbepossibletoattachthe

unloadingcart.

Objet1000 Plus Installation Area

Figure5showsthepositionofthelevelinglegsundertheprinter.

Figure5Positionoflevelinglegs

Objet1000 Plus Installation Area

ClientWorkstations

SpecificationsforclientworkstationsrunningGrabCADPrint(insteadofObjetStudio)arelistedhere:

http://help.grabcad.com/print/system-requirements.

Objet1000 Plus Client Workstations

ElectricalRequirements

Thecustomerisresponsibleforensuringthatalltasksdescribedinthissectionareperformedby

qualifiedpersonnel.

Power

Astable,reliablesourceofpowerisrequired.PowertotheUPSshouldbesupplieddirectlyfromthe

mainelectricalpanel.Thepowerlineshouldnotbeconnectedtootherelectricaloutlets.

Printerinputpowerrating:

• 230VAC±2%,50–60Hz,1phase

• Fullloadcurrent:8A

• Shortcircuitrating:15A

Printershortcircuitrating:10,000A

Ifthepoweratthefacilitydoesnotsupporttheabovespecifications,contactyourStratasys

specialist.

Important:

Thediagrambelowshowstherequiredconnectiontothepowersocket.Makesure

thattheelectricianseesthisbeforeinstallingtheprinter.

Figure6Connectiondiagram

Grounding

Theprinterisgroundedthroughasingle-phase,ACplug.MakesurethattheACoutletisproperly

grounded,inaccordancewithlocalelectricalcodes.

Objet1000 Plus Electrical Requirements

CircuitBreaker

AType-Ccircuitbreakerwiththefollowingspecificationisrequiredonthepowerline(subjecttothe

localelectricalcode).

Voltage CircuitBreaker

220-240VAC 16A

Table3Circuitbreaker

ResidualCurrentDevice(RCD)

Thewalloutletmustbeconnectedtoaresidualcurrentdevice(RCD).

PowerConnection

Thefollowingdiagramshowshowtoconnecttheprintertothelocalpowersupply.

Figure7Electricalconnection

Thefollowingelectricaloutletsarerequired:

• oneoutlet(C19)behindtheprinterwireddirectlytotheUPS

• threeoutletsclosetotheprinter(forservicingequipment)

Objet1000 Plus Electrical Requirements

UPS(UninterruptedPowerSupply)

ItismandatorythattheprinterispoweredthroughaUPSunit,providedbythecustomer.Thisensures

that—

• thequalityofprintingisnotaffectedbypowerfluctuationsfromthemains.

• theprintercomputerscanperforma“gracefulshutdown”intheeventofapowerfailure.

TheUPSspecificationsarelistedbelow.

Output

OutputPowerCapacity 2100W(minimum)

NominalOutputVoltage 230VAC

OutputFrequency(synctomains)

50/60Hz±3Hzuseradjustable±0.1

Topology Doubleconversiononline

Waveformtype Sinewave

ACoutputstaticvoltageregulation

±2%

OutputConnections IEC320C19

Batteries & Runtime

Bridgingtime Minimum60minutesat1500W

Interfaceport(s) RJ-45Serial,Smart-Slot

Network Management Cards

Remotemonitoringandcontrol ViatheLANnetwork

Computerinterface Commandlineability

Simultaneousremotemanagementaccess ViaTelnetorSSH

Abilitytoconfiguretimelagfrompowerfailure 10minutes

Reliability

MTBF 36months(minimum)

Table4UPSRequirements



____________________________________________________

CommandlineabilityisnecessaryfortheUPStobeabletoexecutescriptlocatedintheprintersoftware.

TheUPSrequirementsarebasedonthetimeitmighttaketocompletea"gracefulsystemshutdown."

Objet1000 Plus Electrical Requirements

CommunicationLines

LocalAreaNetwork

ALANcommunicationcableisrequiredforconnectingtotheprinterviaremoteworkstations.

Telephone

Atelephoneneartheprinterisrecommendedforgeneralcommunicationandservicecalls.

Objet1000 Plus Communication Lines

EnvironmentalConditions

TemperatureandHumidity

Thetemperatureandrelativehumidityaroundtheprintermustbemaintainedwithincertainlimits.

Peakconditionsoccurwhentheprinterdrawsmaximumelectricalpower,resultingintheheat

dissipationlistedinthetablebelow.

Table5Heatdissipation(peakconditions)



HeatDissipation

Printer 6278BTU/hr

Theroomtemperatureandrelativehumidityshouldnotexceedthelimitslistedinthetablebelow.



Range

Temperature 18°Cto25°C(64.5°Fto77°F)

Relativehumidity 30%–70%non-condensing

Table6Roomtemperatureandrelativehumidityspecifications

AirQuality

Tomaintaintheairqualityaroundtheprinter,aconnectiontoanexternalventilationductisrequired.

NoiseLevel

Thenoiselevelaroundtheprinteristypicallylessthan85dBduringprinting.

Objet1000 Plus Environmental Conditions

AccessoriesandUtilities

Start-UpKit

Theprinterissuppliedwithastart-upkit,whichincludestoolsandaccessories.Thesetoolsand

accessoriesshouldbeavailableduringprinterinstallationandoperation.

ExhaustAdapter

Anexhaustadapterissuppliedwiththeprinter.Whenattachedtothebackoftheprinterand

connectedtoanexternalventilationfanwithaduct,airexpelledfromtheprinterisdischargeddirectly

outdoors,asshowninthefigurebelow.

 RequiredSuctionattheExhaustAdapter

DuctDiameter Minimum Maximum

4in(100mm) 212cfm(6m

/min) 269cfm(7.6m

/min)

Figure8Printerexhaustsystem

Objet1000 Plus Accessories and Utilities

EyewashStation

Itisrecommendedtoinstallaneyewashstationneartheprinter,foremergencyuse.

BuildTrayUnloadingCart

Acartisprovidedformovingthebuildtraybetweentheprinterandthecleaningunit.

Figure9Build-traycart

Thetablebelowliststhespecificationsofthebuild-traycart.

Table7Cartspecifications

Loadcapacity 300Kg(662lbs.)

Lowerlimit 545mm(21.5in.)

Upperlimit 1110mm(43.7in.)

Note:

ThiscartisdesignedforusewiththeKrummRKK1600cleaningunit.Ifanyother

cleaningunitisused,contactyourStratasysrepresentative.

Objet1000 Plus Accessories and Utilities

CompressedAir

Compressedairisusefulforroutinecleaningandmaintenanceactivities.Ifacompressedairlineis

availableatthesite,itisrecommended(butnotrequired)thatanoutletbeinstalledneartheprinter.

Note:

Ifthecompressedairlinedoesnotincludeanair-dryerunit,awater/oiltrapmustbe

installedontheairgunusedforcleaningtheprinter.Therecommendedairpressure

is5-7bar(70-90PSI).

FireSafetyEquipment

Agas-basedfireextinguisherisrecommendedincaseoffireinornearthesystem.Someotherfire

extinguishersarealsoacceptable,butliquidfireextinguishersshouldnotbeused.(Contactlocalfire

authoritiesforspecificrecommendations.)

Objet1000 Plus Accessories and Utilities

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Stratasys Objet1000 Plus Site Preparation Manual

Stratasys Objet1000 Plus Site Preparation Manual

Stratasys Objet1000 Plus Site Preparation Manual

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