TRIMBLE EZ-Boom System User guide

Category
Paint Sprayer
Type
User guide
Version 1.00
Revision B
P/N 87298805 (TPN 72110-80-ENG)
September 2006
EZ-Boom2010 Automated Application
Control System
Getting Started Guide
Trimble Agriculture Address
Trimble Navigation Limited
Trimble Agriculture Division
10355 Westmoor Drive
Suite #100
Westminster, CO 80021
USA
+1-913-495-2700 Phone
www.EZ-Boom.com
Legal Notices
Copyright and Trademarks
© 2006, Trimble Navigation Limited. All rights reserved.
Trimble, the Globe & Triangle logo, EZ-Guide, and EZ-Steer are
trademarks of Trimble Navigation Limited, registered in the United
States Patent and Trademark Office and in other countries.
Autopilot, EZ-Boom, and FieldManager are trademarks of Trimble
Navigation Limited.
All other trademarks are the property of their respective owners.
Release Notice
This is the September 2006 release (Revision B) of the EZ-Boom 2010
Automated Application Control System Getting Started Guide, part
number 72110-80-ENG. It applies to version 1.00 of the EZ-Boom
2010 Automated Application Control System firmware.
LIMITED WARRANTY TERMS AND CONDITIONS
Product Limited Warranty
Subject to the following terms and conditions, Trimble Navigation
Limited (“Trimble”) warrants that for a period of one (1) year from
date of purchase this Trimble product (the “Product”) will
substantially conform to Trimble's publicly available specifications
for the Product and that the hardware and any storage media
components of the Product will be substantially free from defects in
materials and workmanship.
Product Software
Product software, whether built into hardware circuitry as
firmware, provided as a standalone computer software product,
embedded in flash memory, or stored on magnetic or other media,
is licensed solely for use with or as an integral part of the Product
and is not sold. If accompanied by a separate end user license
agreement (“EULA”), use of any such software will be subject to the
terms of such end user license agreement (including any differing
limited warranty terms, exclusions, and limitations), which shall
control over the terms and conditions set forth in this limited
warranty.
Software Fixes
During the limited warranty period you will be entitled to receive
such Fixes to the Product software that Trimble releases and makes
commercially available and for which it does not charge separately,
subject to the procedures for delivery to purchasers of Trimble
products generally. If you have purchased the Product from an
authorized Trimble dealer rather than from Trimble directly,
Trimble may, at its option, forward the software Fix to the Trimble
dealer for final distribution to you. Minor Updates, Major Upgrades,
new products, or substantially new software releases, as identified
by Trimble, are expressly excluded from this update process and
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replaces the further development of a current product line. Trimble
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Warranty Remedies
If the Trimble Product fails during the warranty period for reasons
covered by this limited warranty and you notify Trimble of such
failure during the warranty period, Trimble will repair OR replace
the nonconforming Product with new, equivalent to new, or
reconditioned parts or Product, OR refund the Product purchase
price paid by you, at Trimble’s option, upon your return of the
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then in effect.
How to Obtain Warranty Service
To obtain warranty service for the Product, please contact your
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Please be prepared to provide:
your name, address, and telephone numbers
proof of purchase
a copy of this Trimble warranty
a description of the nonconforming Product including the model
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an explanation of the problem
The customer service representative may need additional
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Warranty Exclusions and Disclaimer
This Product limited warranty shall only apply in the event and to
the extent that (a) the Product is properly and correctly installed,
configured, interfaced, maintained, stored, and operated in
accordance with Trimble's applicable operator's manual and
specifications, and; (b) the Product is not modified or misused. This
Product limited warranty shall not apply to, and Trimble shall not
be responsible for, defects or performance problems resulting from
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software products, information, data, systems, interfaces, or devices
not made, supplied, or specified by Trimble; (ii) the operation of the
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damage caused by: accident, lightning or other electrical discharge,
fresh or salt water immersion or spray (outside of Product
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consumable parts (e.g., batteries); or (vi) cosmetic damage. Trimble
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NOTICE REGARDING PRODUCTS EQUIPPED WITH TECHNOLOGY
CAPABLE OF TRACKING SATELLITE SIGNALS FROM SATELLITE BASED
AUGMENTATION SYSTEMS (SBAS) (WAAS/EGNOS, AND MSAS),
OMNISTAR, GPS, MODERNIZED GPS OR GLONASS SATELLITES, OR
FROM IALA BEACON SOURCES:TRIMBLE IS NOT RESPONSIBLE FOR
THE OPERATION OR FAILURE OF OPERATION OF ANY SATELLITE
BASED POSITIONING SYSTEM OR THE AVAILABILITY OF ANY
SATELLITE BASED POSITIONING SIGNALS.
THE FOREGOING LIMITED WARRANTY TERMS STATE TRIMBLES
ENTIRE LIABILITY, AND YOUR EXCLUSIVE REMEDIES, RELATING TO
THE TRIMBLE PRODUCT. EXCEPT AS OTHERWISE EXPRESSLY
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DOCUMENTATION AND MATERIALS ARE PROVIDEDAS-ISAND
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Notices
Notice to Our European Union Customers
For product recycling instructions and more information, please go to
www.trimble.com/ev.shtml.
Recycling in Europe: To recycle Trimble WEEE (Waste
Electrical and Electronic Equipment, products that run on
electrical power.), Call +31 497 53 24 30, and ask for the
"WEEE Associate". Or, mail a request for recycling
instructions to:
Trimble Europe BV
c/o Menlo Worldwide Logistics
Meerheide 45
5521 DZ Eersel, NL
iv EZ-Boom 2010 System Getting Started Guide
EZ-Boom 2010 System Getting Started Guide v
Safety Information
In this chapter:
QWarnings
Always follow the instructions that
accompany a Warning. The information they
provide is intended to minimize the risk of
personal injury and/or damage to property. In
particular, observe safety instructions that are
presented in the following format:
CWARNING – This alert warns
of a potential hazard, which, if
not avoided, can cause severe
injury.
Note – An absence of specific
alerts does not mean that there
are no safety risks involved.
vi EZ-Boom 2010 System Getting Started Guide
ii.1 Warnings
CWARNING – The EZ-Boom controller has a hazardous energy level. Do not attempt to
open the case of the controller. Failure to heed this warning could result in a serious
electric shock.
CWARNING – Ensure that you use the correct fuses with this system. Failure to do so
could result in a short circuit, which could create a fire in the vehicle, causing serious
injury or death.
EZ-Boom 2010 System Getting Started Guide vii
Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Your Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
EZ-Boom controller components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Description of parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fuse information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electricity information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Optional RAM mount instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Using the supplied bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting the EZ-Boom system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connecting to the EZ-Guide Plus system (without the EZ-Steer system). . . . . . . . . . . 7
Connecting to the EZ-Guide Plus and EZ-Steer systems . . . . . . . . . . . . . . . . . . . . . 8
Connecting to the FieldManager display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting to the Raven 4x0 harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Connecting to the Raven 4x00 harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connecting to the Raven 4x0 controller and cables . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting to the Raven 4x00 controller and cables . . . . . . . . . . . . . . . . . . . . . . 13
Connecting to a variable rate controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Inline Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Bypass Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Valve Response 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Valve Response 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Response threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PWM Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
PWM Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Zero Flow Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Default settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Servo valve control settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Servo valve control settings (self-propelled sprayers) . . . . . . . . . . . . . . . . . . . . . . 19
Pulse width modulation (PWM) valve control settings . . . . . . . . . . . . . . . . . . . . . 19
LED states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Contents
viii EZ-Boom 2010 System Getting Started Guide
4 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Tips on spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Calculating the flow rate per nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Imperial (US) units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Metric units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Compensating for sprayer delays (Lead In and Off Delay). . . . . . . . . . . . . . . . . . . . . . . . 25
Measurement conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Unit abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
EZ-Boom 2010 system manual modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Spraying corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Using the EZ-Boom 2010 system and radar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Restarting the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Driving with the pump turned off and the Master switch turned on . . . . . . . . . . . . . . . . . 29
5 Spraying With the EZ-Guide Plus System . . . . . . . . . . . . . . . . . . . 31
Changing the Path Display setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Tank Refill option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Manually adjusting the Curr Volume value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Automatically resetting the Cur Volume value to the Capacity value . . . . . . . . . . . . 33
Status text items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Summary view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
CHAPTER
1
EZ-Boom 2010 System Getting Started Guide 1
Introduction 1
This manual describes how to install the
EZ-Boom 2010 automated application
control system.
Even if you have used other application
control products before, it is recommended
that you spend some time reading this
manual to learn about the special features of
this product.
1 Introduction
2 EZ-Boom 2010 System Getting Started Guide
Technical Assistance
If you have a problem and cannot find the information you need in the product
documentation, contact Trimble technical support:
1. Go to the Trimble website (www.trimble.com).
2. Click the Support button at the top of the screen. The Support A–Z list of
products appears.
3. Scroll to the bottom of the list.
4. Click the submit an inquiry link. A form appears.
5. Complete the form and then click Send.
Your Comments
Your feedback about the supporting documentation helps us to improve it with each
revision. Email your comments to ReaderFeed[email protected].
CHAPTER
2
EZ-Boom 2010 System Getting Started Guide 3
Installation 2
In this chapter:
QEZ-Boom controller components
QFuse information
QElectricity information
QInstallation instructions
QConnecting the EZ-Boom system
This chapter describes the EZ-Boom 2010
system, how to install the controller in a vehicle,
and how to attach the cables.
2 Installation
4 EZ-Boom 2010 System Getting Started Guide
EZ-Boom controller components
This figure shows the front of the EZ-Boom 2010 automated application control
system.
This figure shows the back of the EZ-Boom 2010 automated application control
system.
Description of parts
Item Description
Master switch Enables/disables the EZ-Boom controller.
Status indicator Indicates the state of the EZ-Boom controller. See page 20.
Rate switch Selects the preset Rate 1 or Rate 2, or selects Manual rate.
Rate Adjustment
(Inc/Dec) switch
Increases or decreases the spray rate.
Note – When the Rate switch is set to Rate 1 or Rate 2, the Rate
Adjustment switch adjusts the rate by the preset steps. When the
Rate switch is set to Manual, the Rate Adjustment switch manually
adjusts the flow.
Boom section
switches
Rate Adjustment (Inc/Dec) switch
Rate switch
Status indicator
Master switch
Power
connector
Secondary
Main
connector
connector
EZ-Boom 2010 System Getting Started Guide 5
Installation 2
Fuse information
CWARNING – Ensure that you use the correct fuses with this system. Failure to do so
could result in a short circuit, which could create a fire in the vehicle, causing serious
injury or death.
Electricity information
CWARNING – The EZ-Boom controller has a hazardous energy level. Do not attempt to
open the case of the controller. Failure to heed this warning could result in a serious
electric shock.
Boom section switches Ten switches that can be used to individually turn on or off up to
ten boom sections, and manually control fence nozzles.
Main connector Connects to the sprayer flow control harness, including boom
sections 1 to 7.
Secondary connector Connects to a pressure sensor and boom sections from 8 to 10.
Power connector CAN power cable socket.
Connection Connected cable Fuse
EZ-Guide Plus lightbar P/N 52763 8 amp 250 V AGC glass fuse (found in
cigarette plug)
FieldManager display P/N 54630 or P/N 54603 10 amp 32 V ATO automotive blade fuse
Power from sprayer
harness or P/N 60476
In-line fuse on Pin 16 wire (In the
EZ-Boom 16-pin connector)
30 amp 32 V ATO automotive blade fuse
Item Description
2 Installation
6 EZ-Boom 2010 System Getting Started Guide
Installation instructions
There are two ways to install the EZ-Boom controller in the vehicle:
with the optional RAM mount (P/N 58267).
with the bracket supplied
Optional RAM mount instructions
The optional RAM mount enables you to attach the EZ-Boom controller to a bar in the
vehicle cab.
Mount the controller in a position that is easily accessible.
1. Select where you would like the controller to be.
2. Use the included M6 x 1" screws to lightly screw the mounting plate to the back
of the EZ-Boom controller.
3. Hold the mounting plate and controller in the location that you have selected, to
ensure that it is comfortably accessible from the driver’s seat.
4. Remove the controller from the mounting plate.
5. Use the RAM mount to attach the mounting plate to the vehicle.
6. Re-attach the controller to the mounting plate. Tighten the screws.
Using the supplied bracket
1. Select the location in the vehicle cab where you want to attach the controller. It
should be comfortably within reach when you are sitting in the driver’s seat.
2. Remove the controller from the bracket.
3. Use the bracket and a pen to mark the locations where you will drill the four
holes.
Note – Before you drill any holes, ensure that there are no wires or components that
could be damaged in the area where you are drilling.
4. Remove the bracket and then use the four marks as a guide to drill the holes.
5. Attach the bracket in the location you selected. Use four M6 x 1" screws.
6. Re-attach the controller to the bracket.
EZ-Boom 2010 System Getting Started Guide 7
Installation 2
Connecting the EZ-Boom system
There are three different ways to connect the EZ-Boom system to your display,
depending on which display it is being connected to:
EZ-Guide® Plus lightbar guidance system (with no EZ-Steer® assisted steering
system). See page 7.
EZ-Guide Plus lightbar guidance system (with EZ-Steer assisted steering
system). See page 8.
the AgGPS FieldManager display. See page 9.
For information on how to connect the EZ-Boom system to your sprayer, see the table
on page 10.
Connecting to the EZ-Guide Plus system (without the EZ-Steer system)
EZ-Steer to EZ-Boom cable
(P/N 58377)
EZ-Guide to EZ-Steer cable
(P/N 52763)
To sprayer
To vehicle power
To laptop
Terminator connector
(P/N 58378)
EZ-Guide Plus lightbar
2 Installation
8 EZ-Boom 2010 System Getting Started Guide
Connecting to the EZ-Guide Plus and EZ-Steer systems
EZ-Guide Plus lightbar
To vehicle power
To laptop
EZ-Guide to EZ-Steer cable
(P/N 52763)
EZ-Steer to EZ-Boom cable
(P/N 58377)
To sprayer
EZ-Steer controller
EZ-Boom 2010 System Getting Started Guide 9
Installation 2
Connecting to the FieldManager display
To sprayer
(P/N 59873)
FieldManager display
extension for EZ-Boom
cable
(P/N 59783)
CAN terminator
(P/N 59872)
FieldManager
display harness
To switched inputs
To continuous power
AgGPS Autopilot™ automated
steering system controller
2 Installation
10 EZ-Boom 2010 System Getting Started Guide
See the options below for details on how to connect the EZ-Boom system to your
sprayer:
Connecting to the Raven 4x0 harness
To connect to ... See ...
a Raven 4x0 harness page 10
a Raven 4x00 harness page 11
a Raven 4x0 controller and cables page 12
a Raven 4x00 controller and cables page 13
a variable rate controller via the serial port page 14
To display
Pressure
sensor
Flow meter
Flow control valve
Boom valves
Existing Raven 4x0 harness
(already in vehicle)
EZ-Boom 2010 System Getting Started Guide 11
Installation 2
Connecting to the Raven 4x00 harness
To display
Pressure sensor Flow meter
Flow control valve
Boom valves
Existing Raven 4x00 harness
(already in vehicle)
(P/N 59943)
Raven 4x00 to 4x0 harness adaptor
2 Installation
12 EZ-Boom 2010 System Getting Started Guide
Connecting to the Raven 4x0 controller and cables
To display
Pressure
Flow meter
Flow control valve
Boom valves
Existing Raven 4x0 harness
sensor
Add a remote master
(+12 VDC and Remote
master Leads)
“Y” cable from EZ-Boom
system to an existing controller
(P/N 58560)
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TRIMBLE EZ-Boom System User guide

Category
Paint Sprayer
Type
User guide

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