Toro Counterweight And Reel Kit, RT1200 Trencher Installation guide

Type
Installation guide

This manual is also suitable for

Toro Counterweight And Reel Kit, RT1200 Trencher is a versatile tool that enhances the capabilities and performance of your RT1200 Trencher. Designed to provide stability and control, this kit enables efficient trenching and augering operations in various conditions. With its robust construction and ease of installation, the Toro Counterweight And Reel Kit empowers you to handle challenging terrains and tackle demanding projects with confidence.

Toro Counterweight And Reel Kit, RT1200 Trencher is a versatile tool that enhances the capabilities and performance of your RT1200 Trencher. Designed to provide stability and control, this kit enables efficient trenching and augering operations in various conditions. With its robust construction and ease of installation, the Toro Counterweight And Reel Kit empowers you to handle challenging terrains and tackle demanding projects with confidence.

FormNo.3395-684RevA
CounterweightKitandCounterweightandReelKit
RT1200Trencher
ModelNo.25458
ModelNo.25458E
ModelNo.25459
ModelNo.25459E
InstallationInstructions
Safety
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Nopartsrequired
Preparethemachine.
Mountingframe
1
Bolt(1-1/4x3-1/2inch)
4
Washer(1-1/4inch)
4
Installthemountingframe.
Counterweight
21
Rod1
Washer(5/8inch)
2
Locknut(5/8inch)
2
Strutpad
2
Installthecounterweights.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3395-684*A
Description
Qty.
Use
Reelcollar2
Spindle
1
Hexbolt(5/8x1-1/2inch)
2
Bolt(3/8x5-1/2inch)
2
Washer2
Nut2
Cylinderpin
2
Retainingring4
Clevisepin
4
Hairpin4
Plowlift
2
Hydraulichose4
Teetting
2
Hexbolt(5/16x1-3/8inch)
2
Coverplate
2
Hosemount2
Rockerswitch1
Installthereel(models25459and25459Eonly).
PreparingtheMachine
1.Movethemachinetoalevelsurface.
2.Settheparkingbrakeandlowertheattachmentsto
theground
3.Stoptheengineandremovethekey.
4.Ifafront-mountedattachmentsuchasthebackhoeis
installedonthemachine,removetheattachment;refer
totheOperator’sManualfortheattachment.
2
InstallingtheMountingFrame
Note:Yourliftingequipmentmusthavealiftcapacityof
136kg(300lb).
Note:Removeallcounterweightkithardwareandweights
fromthemountingframepriortoinstallationofthe
counterweightkit.Eachcounterweightweighsapproximately
30kg(66lb).
1.Removethe2locknuts(5/8inch),2washers(5/8
inch),androdthatsecurethecounterweightstothe
mountingframe.
Note:Retainthelocknuts,washers,androdfor
installationinstep3ofInstallingtheCounterweights
(page4).
2.Usingtheliftingequipment,removethecounterweights
fromthemountingframe.
3.Useliftingequipmenttoraiseorlowerthemounting
frameuntiltheholesinthemountingframealignwith
theholesinthemachine;refertoFigure1.
g025307
1
2
3
Figure1
1.Mountingframe3.Hole(machinechassis)
2.Hole(mountingframe)
4.Applymedium-grade(serviceremovable)
thread-lockingcompoundtothethreadsofthe4bolts
(1-1/4x3-1/2inch).
5.Installtheboltsandwasherstofastenthemounting
frametothemachine(Figure2).
Note:Hand-tightenthebolts.
1
1
1
2
4
4
4
3
3
3
4
g025283
Figure2
1.Nut3.Bolt
2.Mountingframe
4.Washer
6.Torqueall4boltsto1220to1491N-m(900to1100
ft-lb).
7.Removetheliftingequipmentfromthemounting
frame.
3
InstallingtheCounterweights
1.Ifnotalreadyinstalled,installastrutpadtotheinside
ofeachsideofthemountingframeusingtheadhesive
sideofeachstrutpad.
Figure3
1.Strutpad
2.Usetheliftingequipmenttoliftandinstallthe
counterweightsontothemountingframe(Figure4).
Note:Install3counterweightsoneachsideofthe
frameand15counterweightsinthecenter.
Figure4
1.Mountingframe2.Counterweight
3.Securethecounterweight(s)tothemountingframe
withtherod,washers,andlocknutsthatyouremoved
instep1ofPreparingtheMachine(page2);referto
Figure5.
Note:Donotovertightenthenuts.Tightenthenuts
onlyenoughtopreventthewashersfromrattling.
Figure5
1.Locknut3.Rod
2.Washer
4
InstallingtheReel
Models25459and25459E
1.Assemblethespindle(Figure6).
Figure6
1.Reelcollar
3.Hexbolt(5/8x1-1/2inch)
2.Spindle
4.Washer
2.Mounteachendofthespindletothereelcarrierarm
asshowninFigure7,andtorquethefastenersto37
to45N-m(37to33ft-lb).
Figure7
Rightendofspindleshown
1.Nut
3.Stopblock
2.Washer
4.Bolt(3/8x5-1/2inch)
3.Mountthereelcarrierarmtothecounterweightframe
using4retainingringsand2pins(Figure8).
Figure8
1.Retainingring2.Pin
4.Mounttheliftcylinderstothemachineusing4hair
pinsand4clevispins(Figure9).
Figure9
1.Hairpin
3.Liftcylinders
2.Clevispin
5
5.Installthehydraulichosesandteettingstothelift
cylindersandthemachine(Figure10andFigure11).
Note:Thehydraulicportonthemachineislocated
onthebottomrightsideofthefrontofthemachine.
Note:Connectthehosesbycorrespondingletters(A,
B,C,andD)inFigure10andFigure11.
g025333
1
2
3
4
Figure10
1.HoseA
3.HoseC
2.HoseB4.HoseD
4
3
1
2
g025332
5
5
Figure11
1.HoseA4.HoseD
2.HoseB
5.Teetting
3.HoseC
6
6.Installahoseclamptotheinsideofeachsideofthe
mountingframe(Figure12).
Figure12
1.Hoseclamp
3.Hexbolt(5/16x1-3/8inch)
2.Coverplate
7.Onthecontrolpanel,removethedash-switchplug,
transferthewiringharnessconnectortotherocker
switch,andinstalltherockerswitch(Figure13).
Note:Ifthewiringharnessisnotattachedtothehole
plug,reachunderthecontrolpaneltondthewiring
harnessandconnectittotheswitch.
Figure13
1.Dash-switchplug2.Rockerswitch
7
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Toro Counterweight And Reel Kit, RT1200 Trencher Installation guide

Type
Installation guide
This manual is also suitable for

Toro Counterweight And Reel Kit, RT1200 Trencher is a versatile tool that enhances the capabilities and performance of your RT1200 Trencher. Designed to provide stability and control, this kit enables efficient trenching and augering operations in various conditions. With its robust construction and ease of installation, the Toro Counterweight And Reel Kit empowers you to handle challenging terrains and tackle demanding projects with confidence.

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