Pro Sneak 365 Vibratory Plow

Toro Pro Sneak 365 Vibratory Plow User manual

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FormNo.3406-344RevA
ProSneak365VibratoryPlow
ModelNo.25403—SerialNo.316000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3406-344*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442or4443touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredlandunlesstheengineisequippedwith
asparkarrester,asdenedinSection4442,maintained
ineffectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Keepthemanualwiththemachine.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................7
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................15
Attachments/Accessories........................................15
Operation....................................................................16
ThinkSafetyFirst...................................................16
AddingFuel...........................................................16
FillingtheFuelTank...............................................17
StartingandShuttingOfftheEngine.........................17
OperatingtheVibratoryPlow..................................18
RotatingtheWheels................................................19
CheckingtheInterlockSystem.................................20
TransportingtheMachine........................................20
Maintenance.................................................................22
RecommendedMaintenanceSchedule(s)......................22
PremaintenanceProcedures........................................23
OpeningtheHood.................................................23
Lubrication...............................................................23
GreasingtheMachine.............................................23
EngineMaintenance..................................................24
ServicingtheAirCleaner.........................................24
ServicingtheEngineOil..........................................25
ServicingtheDieselParticulateFilter(DPF)...............27
FuelSystemMaintenance...........................................27
CheckingtheFuelLinesandConnections..................27
DrainingtheFuelFilter/WaterSeparator...................27
ReplacingtheFuelFilterCanister..............................28
DrainingtheFuelTank...........................................28
ElectricalSystemMaintenance....................................28
ServicingtheBattery...............................................28
DriveSystemMaintenance.........................................29
ServicingtheTires..................................................29
ServicingtheTransmissionandAxles........................30
CoolingSystemMaintenance......................................31
ServicingtheCoolingSystem...................................31
BeltMaintenance......................................................32
CheckingtheAlternatorDriveBeltTension...............32
ReplacingtheDriveBelt..........................................33
ControlsSystemMaintenance.....................................33
CheckingtheParkingBrake.....................................33
AdjustingtheTractionDriveforNeutral....................33
CleaningtheDirectionalControlsLinkage
Assembly...........................................................34
HydraulicSystemMaintenance....................................34
ServicingtheHydraulicSystem.................................34
ROPSMaintenance....................................................38
CheckingandServicingtheROPS.............................38
Cleaning...................................................................39
RemovingDebrisfromtheMachine..........................39
CleaningtheChassis...............................................39
Storage........................................................................39
Troubleshooting...........................................................40
3
Safety
ThismachinehasbeendesignedinaccordancewithANSI
B71.4
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeople,ordamageto
property.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothingincludinghardhat,safety
glasses,longpants,substantialslip-resistantsafetyshoes,
reectorvests,respirators,andhearingprotection.Tie
backlonghairanddonotwearlooseclothingorjewelry.
Inspecttheareawheretheequipmentistobeused.
Beforedigging,havetheareamarkedfor
undergroundutilities,anddonotdiginmarked
areas.
Removeallobjectssuchasrocks,toys,andwirewhich
canbethrownbythemachine.
Ensurethattheareaisclearofpeopleandstopthe
machineifanyoneentersthearea.
Watchforholes,rutsterraincouldoverturnthe
machine.Tallgrasscanhideobstacles.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer
Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
Neverrefuelordrainthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Keepcontainernozzleincontactwiththetankduring
lling
Knowthehandsignalsusedonyourjob.Followthe
instructionsoftheagmen,signals,etc.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
Beforestartingeachday,checkthemachineforoiloruid
leaks.Replacealldamaged,loose,wornormissingparts
andfollowthelubricationandmaintenanceprocedures
showninthismanual.
Neverrunanengineinanenclosedarea.
Locatethepinchpointareasmarkedonthemachineand
attachmentsandkeephandsandfeetawayfromthese
areas.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Neveroperatewithouttheguardssecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly,and
functioningproperty.
Donotoperatethemachinewhentired,ill,orunderthe
inuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Nevercarrypassengersandkeeppetsandbystanders
away.
Neverallowanyoneinthetrenchwhileoperatingthe
machine.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Starttheengineonly
fromtheoperator'sposition.
Neverjerkthecontrols;useasteadymotion.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
4
Allowadequatespacewhenturningthisunit.
Slowdown,watchfortrafc,andusecautionwhen
operatingnearorcrossingroadwaysandsidewalks.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Ensurethatyouoperatethemachineinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
Neverleavearunningmachineunattended.
Stoponlevelground,lowertheattachments,setthe
parkingbrake,disengagetheauxiliaryhydraulics,shut
offtheengineandremovethekeybeforeleavingthe
operator'spositionforanyreason.
UseonlyToro-approvedattachments.
Readallattachmentmanuals.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.
Thewarrantymaybevoidedifusedwithunapproved
attachments.
Ensurethattheattachmentisproperlyinstalled.
Keephandsandfeetawayfrommovingattachments.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
Avoidoperatingthismachineonslopes.
Donotparkthemachineonahillsideorslopewithout
loweringtheattachmenttotheground,settingthe
parkingbrake,andchockingthewheels.Ifthemachine
losestraction,proceedgradually,straightdowntheslope.
Avoidturningonslopes.
Ifyoumustturn,turnslowlyandkeeptheheavyend
ofthemachineuphill.
Slowdownandusecautionwhenonhillsides,making
turns,orchangingdirectionsonslopes.
Groundconditionsmayadverselyaffectthestability
ofthemachine.
Usecautionwhenworkingonnewlydisturbedearth.
Keepallmovementsonslopesslowandgradual.Do
notmakesuddenchangesinspeedordirection.
Avoidstartingorstoppingonaslope.Ifthemachine
losestraction,proceedgradually,straightdownthe
slope.
Donotoperateneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.
Donotoperateonwetgrass.Reducedtractioncould
causesliding.
Onlyoperatethemachineonlevelgroundwhenthe
machineisinthenarrowwheelconguration.Ifyou
mustoperatethemachineonaslope,putthemachinein
widewheelconguration.
RolloverProtectionStructure(ROPS)
System
BeforeoperatingamachinewithaROPS(rollover
protectionstructure),ensurethattheseatbeltisingood
conditionandissecurelyattachedtothemachine.
Alwayswearaseatbeltwhenoperatingamachinewith
aROPS.
InspecttheROPSattheintervalrecommendedinthis
manualorwhentheROPShasbeeninanaccident.
RepairadamagedROPSusingonlygenuineToro
replacementparts;donotrepairormodifytheROPS.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.
DonotremovetheROPSexceptwhenservicingor
replacingit.
Donotaddweighttothemachinethatexceedsthegross
weightdisplayedontheROPSlabel.
MaintenanceandStorage
Nevertamperwithsafetydevices.
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Usejackstandstosupportcomponentswhenrequired.
Keepthemachineandattachmentsfreeofgrass,leaves,
orotherdebrisbuild-up.Cleanupoilorfuelspillage.
Allowthemachinetocoolbeforestoring.
Keeptheequipmentandallpartsingoodworking
conditionandallhardwaretightened.Replaceallwornor
damageddecals.
Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
5
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressure
canpenetrateskinandcauseaninjuryrequiringsurgery
withinafewhoursbyaqualiedsurgeon;otherwise
gangrenemayresult.
Disengagetheauxiliaryhydraulics,lowertheattachment,
settheparkingbrake,shutofftheengine,andremove
thekey.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
Carefullyreleasepressurefromcomponentswithstored
energy.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforestartingthemachine.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
DangerZone
Thedangerzoneistheareawithinandaroundthemachinewhereapersonisexposedtotheriskofinjury.Thisproximity
includeswhereapersonisreachablebyoperationalmovementofthemachine,itsworkingdevices,auxiliaryequipment,or
swinging/fallingequipment.Thefollowingillustrationdisplaysthesafedistancerequiredbyallindividuals.
1
2
g0363 59
Figure3
1.1.8M(6ft)safetydistance2.3M(10ft)safetydistance
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
Figure4
1.Decal125-66883.Decal106-6755
2.Decal120-0627(both
sidesofthemachine)
4.Decal125—6694(both
sidesofthemachine)
125–6688
1.Explosionhazard—ReadtheOperator’sManual;Donot
usestartinguid.
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
106-6755
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
125–6694
1.Tie-downlocation
7
Figure5
1.Decal125-49633.Decal125-8483
2.Decal130-42914.Decal125-6672
125–4963
1.Warning—keephandsawayfromhotsurfaces
130-4291
1.Regenerationinhibit—readtheOperator'sManual.
125–8483
1.Hydraulicuid;readtheOperatorsManual.
125–6672
1.Crushinghazard—stayawayfromarticulatedjoints.
Figure6
1.Decal130-73604.Decal130-7361
2.Decal130-43415.Decal125-6680
3.Decal125-6674
8
130-7360
1.Engine—off
3.Engine—start
2.Engine—run/warming
130-4341
ACK
130-4341
1.Regenerationacknowledge
125–6674
1.Disengagetheparking
brake.
2.Engagetheparkingbrake.
130-7361
1.Raisetheplow3.Lowerthetrencher
2.Lowertheplower4.Raisethetrencher
125–6680
1.ReadtheOperators
Manual.
4.Fast
2.Turnleft
5.Turnright
3.Slow
6.Tractioncontrol
9
Figure7
1.Decal117-27183.Decal130–4340
2.Decal130-43434.Decal127–1824
117-2718
130-4343
1.Warning—readthe
Operator'sManual.
5.Warning—keep
bystandersaway.
2.Warning—donotoperate
themachineunlessyou
havereceivedinstruction.
6.Warning—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
3.Warning—wearaseatbelt.7.Warning—donotoperate
thetrencherwhileusing
theplow;donotoperate
theplowwhileusingthe
trencher.
4.Warning—wearhearing
protection.
8.Explosionhazard;shock
hazard—beforedigging,
callthelocalutilities
service.
130-4340
1.Fast
3.Slow
2.Enginespeed
10
127-1824
1.Formoreinformationon
startingtheengine,read
theOperator'sManual—1)
Engagetheparkingbrake;
2)Settheplow,trencher,
anddrivetoneutral;3)
Turnthekeytotheengine
startposition.
2.Formoreinformationon
shuttingofftheengine,
readtheOperator's
Manual—1)Parkthe
machineonalevel
surface;2)Settheplow,
trencher,anddriveto
neutral;3)Engagethe
parkingbrake;4)Lower
allattachments;5)Turn
thekeytotheengineoff
position;6)Removethe
keyfromtheignition.
Figure8
1.Decal125-8487(behind
thestep)
3.Decal125-8491(behind
therubberguard)
2.Decal125-6135(under
theseat)
125–8487
1.Crushinghazard,tire—readtheOperatorsManual;the
extensionstepmustbeattachedwhenthetiresareinwide
ordoubledconguration.
125–6135
125–8491
1.Crushinghazard,warning—keepawayfromarticulated
joints;replacemissingsafetyshields.
11
Figure9
1.Decal127-18224.Decal125-6684
2.Decal125-49675.Decal125-6694
3.Decal125-6671
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.
125–6684
1.Cutting/dismembermenthazard,plow—keepbystanders
awayfromtheplow;stayawayfrommovingparts;keepall
guardsandsafetiesinplace.
127-1822
1.Theenginecannotstart
withtheplowactive.
4.Novibration
2.Highvibration5.Theenginecanstartwith
theplowinactive.
3.Lowvibration
125–4967
1.Liftpoint
12
ProductOverview
1
2
3 4 5 6
g025662
Figure10
Right-sideview
1.Vibratoryplow
3.Engine-oillter
5.Engine-oilcap
2.Vibratory-plow
control
4.Airlter6.Fuellter/water
separator
1 2 3
4 5 6
Figure11
Left-sideview
1.Diesel-particulatelter
(DPF)
4.Battery
2.Regeneration-inhibit
switch
5.Coolant-expansiontank
3.Fuses6.Hydraulictank
Controls
Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine.
Throttle
Thethrottlecontrolstheenginespeed.Pushtheknobto
increasetheenginespeed.Pulltheknobtodecreasethe
enginespeed.
Parking-BrakeLever
Tosettheparkingbrake,pulltheleverupandpushitforward.
Toreleasetheparkingbrake,pulltheleverbackanddown.
AttachmentControlLever
Theattachmentcontrolleverhas2positions:RAISEand
LOWER.Thecongurationofthemachinedetermineswhich
directraisesorlowerstheattachment;refertotheOperator’s
Manualforyourattachmenttocongureyourmachine.
Figure12
1.Throttle6.Parkingbrake
2.Indicatorlights7.Fuelgauge
3.Hourmeter8.Keyswitch
4.Regeneration-acknowledge
switch
9.Traction-controllever
5.Attachment-controllever
10.Creep-controllever
Traction-ControlLever
Thetraction-controllevercontrolsthedirectionandspeedof
themachineduringtransport.Togoforward,pushthelever
forward.Toreverse,pulltheleverbackward.Thefurtheryou
pushorpullthelever,thefasterthemachinetravels.Toturn,
pushthelevertotheleftorright.
13
Creep-ControlLever
Thecreep-controllevercontrolsthedirectionandspeed
ofthemachinewhiletheattachmentsareinuse.Togo
forward,pushtheleverforward.Toreverse,pullthelever
backward.Thefurtheryoupushorpullthelever,thefaster
themachinetravels.Thecreep-controlleverwillnotreturnto
theNEUTRALpositiononitsown.
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthemachine.
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,has
3positions:OFF,ON/PREHEAT,andSTART.Tostartthe
engine,rotatethekeytotheON/PREHEATposition.Once
theglowplugindicatorlightisoff,rotatethekeytotheSTART
position.Releasethekeywhenenginestartsanditwillmove
automaticallytotheONposition.Toshutofftheengine,
rotatethekeytotheOFFposition.
FuelGauge
Thefuelgaugemeasurestheamountoffuelinthefueltank.
Vibratory-PlowControlLever
Thislevercontrolsthevibratoryplow .Toincreasethe
agitation,pushtheleverforward.Todecreasetheagitation,
pulltheleverback.Ifthevibratoryplowisinuse,usethe
creep-controllevertodrive.
Diesel-ParticulateFilter(DPF)
CAUTION
Duringregeneration,thedieselparticulatelter
becomesextremelyhotandcancauseserious
burns.
Keepyourbodyandhandsawayfromtheengine
duringregeneration.
Thedieselparticulatelter(DPF)removesparticulatematter
fromtheexhaustandpreventsitfrombeingdischargedinto
theair.Astheparticulatescollectinthelter,theengine
performsaregenerationtopreventclogginganddecreased
engineperformance.Mostregenerationsareperformed
inthebackgroundandwillnotimpactoperation.These
backgroundregenerationshappenautomatically,unlessthe
regenerationinhibitswitchisactivated.
Overtime,ashaccumulatesintheDPFandabackground
regenerationisnotsufcienttounclogthelter.Whenthis
occurs,theregenerationrequestandcheckenginelights
illuminateonthecontrolpanel.Atthistime,thelterrequires
astationaryregenerationorneedstobeserviced;contactyour
AuthorizedServiceDealerformoreinformation.
Figure13
1.Engine-coolant-temperature
light
7.Hydraulic-oil-temperature
light
2.Glow-plugindicator
8.Hydraulic-oil-pressure
light
3.Engine-oil-pressurelight9.Neutralindicator
4.Chargeindicator10.Air-lterlight
5.Regeneration-requestlight11.High-temperature-exhaust
indicator
6.Check-enginelight
12.Regenerationinhibit
indicator
Engine-Coolant-TemperatureLight
Thislightilluminatesiftheengineoverheats.Ifthelight
illuminateswhentheengineisrunning,shutofftheengine,
removethekey,andcheckforapossiblecause.
Glow-PlugIndicator
Thislightilluminateswhiletheglowplugsareactive.When
thelightisoff,itissafetostartthemachine.
Engine-Oil-PressureLight
Thislightilluminatesiftheengineoilpressuredropsbelowa
safelevelwhiletheengineisrunning.Ifthelightickersor
remainson,stopthevehicle,turnofftheengine,andcheck
theoillevel.Iftheoillevelwaslow,butaddingoildoesnot
causethelighttogooutwhenyoustarttheengine,turnthe
engineoffimmediatelyandcontactyourAuthorizedService
Dealerforassistance.
ChargeIndicator
Thislightilluminateswhenthebatteryisbeingdischarged.If
thelightilluminatesduringoperation,shutoffthemachine,
turnofftheengine,andcheckforpossiblecauses.
14
Regeneration-RequestLight
Thislightilluminatesalongwiththehigh-temperature-exhaust
indicatorwhenaregenerationisinprocess.Ifthislightis
illuminatedonitsown,astationaryregenerationispossible.
Whenaregenerationisrequestedbuttheregenerationinhibit
switchisactive,thislightblinks.Ifthislightisilluminated
alongwiththecheckenginelight,theDPFneedsservicing;
contactyourAuthorizedServiceDealerformoreinformation.
Check-EngineLight
Thislightilluminateswhenthereisanengineproblem.If
thelightilluminateswhentheengineisrunning,shutoffthe
engine,removethekey,andcheckforapossiblecause.Ifthis
lightisilluminatedalongwiththeregenerationrequestlight,
yourDPFneedsservicing;contactyourAuthorizedService
Dealerformoreinformation.
Hydraulic-Fluid-TemperatureLight
Thislightilluminatesifthehydraulicsystemoverheats.If
thelightilluminateswhentheengineisrunning,shutoffthe
engine,removethekey,andcheckforapossiblecause.
Hydraulic-Fluid-FilterLight
Thislightilluminatesifthehydraulicuidlterisinneedof
service.Ifthislightilluminateswhentheengineisrunning,
shutofftheengine,removethekey,andservicethelter.
NeutralIndicator
Thislightilluminateswhenallcontrolleversareinthe
NEUTRALposition.
Air-FilterLight
Thislightilluminatesiftheairlterisinneedofservice.If
thislightilluminateswhentheengineisrunning,shutoffthe
engine,removethekey,andservicetheaircleaner.
High-Temperature-ExhaustIndicator
ThislightilluminateswhentheDPFisundergoing
regeneration.
Regeneration-InhibitIndicator
Thislightilluminateswhenautomaticbackground
regenerationhasbeenturnedoff.
Regeneration-AcknowledgeSwitch
Thisswitchmanuallyactivatesastationaryregeneration.
Thislightontheswitchwillilluminatewhenastationary
regenerationisinprogress.Iftheregenerationrequestlight
andthelightontheswitcharebothblinking,theregeneration
inhibitswitchmustbeturnedoffforabackground
regenerationtooccur.Iftheregenerationrequestlightis
illuminatedandthelightontheswitchisblinking,contact
yourAuthorizedServiceDealerformoreinformation.
Regeneration-InhibitSwitch
Thisswitchdisablestheautomaticbackgroundregeneration.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width
117cm(46inches)
Width(narrowwheels)91cm(36inches)
Length(withvibratoryplow)291cm(114inches)
Height
216cm(85inches)
Weight
1,329kg(2,930lb)
Operatingcapacity251kg(553lb)
Tippingcapacity
717kg(1,580lb)
Wheelbase
122cm(48inches)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethemachine.
15
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthemachine.Also,ensure
thattheareaisclearofpeopleanddebris.Youshould
alsoknowandhavemarkedthelocationsofallutility
lines.
ThinkSafetyFirst
Carefullyreadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.
DANGER
Donotoperateonslopes.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Readandfollowtherolloverprotectioninstructions
andwarnings.
Toavoidlossofcontrolandpossibilityofrollover:
Donotoperateneardrop-offsornearwater.
Avoidsuddenturnsorrapidspeedchanges.
CAUTION
Thismachineproducessoundlevelsthatcancause
hearinglossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,hands,feet,
andheadisrecommended.
G009027
1
2
Figure14
1.Weareyeprotection.2.Wearhearingprotection.
AddingFuel
Useultralowsulfurdieselfuel(ULSD)intheengineofthis
machine.Theuseofotherfuelscancausethelossofengine
powerandhighfuelconsumption.Thedieselfuelusedin
thismachinemustmeetthespecicationsofD975ofASTM
International.Seeyourdieselfueldistributor.TheD975
standarddenes2ULSDstandards,GradeNo.2-DS15
(regularULSD)andGradeNo.1-DS15(ahighervolatility
ULSDfuelwithalowergellingtemperaturethanregular
ULSD).
Fueltankcapacity:26.9L(7.1USgallons)
Usesummer-gradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Winter-gradefuel
atlowertemperaturesprovideslowerashpointandcold
owcharacteristics,whichwilleasestartingandreducefuel
lterplugging.
Summer-gradefuelabove20°F(-7°C)contributestoward
longerfuelpumplifeandincreasedpowercomparedto
wintergradefuel.
Important:Donotusekeroseneorgasolineinstead
ofdieselfuel.Failuretoobservethiscautiondamages
theengine.
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.
Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltankor
conditioneropening.
Keepfuelawayfromeyesandskin.
16
FillingtheFuelTank
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.
Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.
Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafueldispensernozzle.
Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
1.Parkthemachineonalevelsurface,lowerany
attachments,shutofftheengine,andremovethekey.
2.Lifttheoperatorseattoaccessthefueltank.
3.Removethefueltankcap(Figure15).
Figure15
1.Fuel-tankcap
4.Fillthetanktoabout2.5cm(1inch)belowthetopof
thetank,notthellerneck,withdieselfuel.
5.Installthefuel-tankcap.
StartingandShuttingOffthe
Engine
StartingtheEngine
1.Adjusttheseatandfastentheseatbelt.
2.EnsurethatallofthecontrolleversareintheNEUTRAL
position.
3.MovethethrottlelevertotheSLOWposition.
4.RotatethekeytotheON/PREHEATposition.
5.Oncetheglowplugindicatorlightisoff,rotatethekey
totheSTARTposition.Releasethekeywhenengine
startsanditwillmoveautomaticallytotheONposition.
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.
6.Movethethrottlelevertodesiredsetting.
Important:Iftheengineisrunathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetorunintheSLOWpositionforatleast5
minutesbeforemovingthethrottletoFast(rabbit).
17
Note:Iftheoutdoortemperatureisbelowfreezing,
storethemachineinagaragetokeepitwarmerand
aidinstarting.
ShuttingOfftheEngine
1.MovethethrottlelevertotheSLOWposition.
2.Loweranyattachmentstotheground.
3.SetallcontrolstotheNEUTRALposition.
4.Settheparkingbrake.
5.TurntheignitionkeytotheOFFposition.
Note:Iftheenginehasbeenworkinghardorishot,
letitidlefor5minutesbeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,youcanshutofftheengineimmediately.
OperatingtheVibratoryPlow
Plowing
1.Removetherotationpin,placeitinthestorage
location,andstarttheengine(Figure16).
Figure16
1.Rotationpin
2.Storagelocation
2.Whentheengineiswarm,pushthethrottleleverup
tofullthrottle.
3.Ifthemachineisequippedwithatrencher,movethe
attachmentselectorlevertothecableplowposition.
4.Usetheattachmentcontrollevertolowertheplowto
theground.
Note:Theengineturnsoffin1secondifthe
operatorsseatisemptyandthedirectioncontrol,
trencher-digging-control,vibratory-plowlever,or
creep-controlleversaremovedfromtheNEUTRAL
position.
5.Releasetheparkingbrake.
Note:Donotstarttheplowvibrationuntiltheblade
tiphasenteredtheground.
6.Movethevibratory-plowlevertostarttheplow
vibration.
7.Slowlylowertheplowbladeintothegroundasthe
machinemovesforward.
8.Usethecreepcontrollevertocontrolthedirectionand
speedofthemachineduringplowing.Themachinewill
moveinthesamedirectionthatyoumovethelever.
Note:ThemoreyoupushtheleverfromtheNeutral
position,thefasterthemachinetravels.Theleverwill
stayinthispositionwhenyoureleasethelever.Move
thelevertotheNEUTRALpositiontostopthemachine
travel.
9.Usethedirectionorcreepcontrolleverstosteerthe
machinetotheleftorright.
Important:Donotreversethemachinewiththe
plowbladeintheground.
Important:Slowlylifttheplowbladeoutofthe
groundasthemachinemovesforward.
Note:Decreasethemachinespeedifthetiresslip
orthebladeraisesoutofthegroundduringplow
operation.
10.Reducethespeedofthemachineandpullthe
vibratory-plowlevertostoptheplowvibrationbefore
raisingthebladeoutoftheground.
ChangingthePlowBlade
Theplowbladesareheavy;use2peopletocompletethis
procedure.
1.Parkthemachineonalevelsurface,lowerany
attachments,andshutofftheengine.
Note:Ensurethatthevibratoryplowisraisedhigh
enoughforthebladetobechanged.
2.Flipthe2circularsnapringsoverandremovethe
snap-ringpin(Figure17).
18
G025774
Figure17
1.Snap-ringpin
2.Pin
3.Pullthe2pinsoutoftheblade.
Note:Theplowbladesareheavy.Makesurethat1
personisholdingthebladewhiletheotherpersonis
removingthepins.
4.Placethenewbladeintotheplowbladeassemblyand
secureitwith2pinsand2snap-ringpins.
RemovingandInstallingtheSkidShoes
1.Raisetheplowabout91cm(36inches)offtheground.
2.Shutofftheengineandremovethekey.
3.Removethe4bolts,4nuts,and8washersfromthe
skidshoes(Figure18).
1
2
3
4
g021986
5
Figure18
1.Nut4.Washer
2.Washer5.Bolt
3.Skidshoes
4.Installthenewskidshoesandsecurethemwiththe
previouslyremovedhardware(Figure18).
RotatingtheWheels
Youcaninstallthewheelstoprovideanarroworawide
overallwidthofmachine.Installthewheelswiththedeep
concavetowardthemachineforoperationintightareasor
theshallowconcavetowardthemachineforwiderstability.
Important:Onlyoperateonlevelgroundwiththe
narrowwheelconguration.
Pressure
TireSize
PlyRating
kPapsi
23x10.5x12413820
26x12x12820730
1.Parkthemachineonalevelsurface,lowerany
attachments,andshutofftheengine.
2.Removetherearwheels.
3.Removethestepextensionfromthemachine(Figure
19).
g022223
Figure19
4.Installthewheelsontheoppositesideofthemachine
fromwhicheachwasremoved.
5.Removethefrontwheelsandinstallthemonthe
oppositesideofthemachine.
Note:Besuretokeepthetreadgoinginthesame
direction(Figure20).
19
g023499
Figure20
CheckingtheInterlockSystem
Beforeusingthemachine,makethefollowinginterlock
systemchecks.Ifanyofthesechecksfails,contactyour
AuthorizedServiceDealerformoreinformation.
Theengineshouldstartwiththetraction-controlleverin
theNEUTRALpositionandtheparkingbrakeengaged.
Theengineshouldstartwiththetraction-controlleverin
theNEUTRALpositionandtheoperatorintheseat.
Theengineshouldnotcrankwiththetraction-control
leveroutoftheNEUTRALpositionandtheoperatorin
seatand/ortheparkingbrakeengaged.
Theengineshouldshutoffifthetraction-controllever
ismovedoutoftheNEUTRALpositionwiththeengine
runningandtheparkingbrakeset.
Theenginemustshutoffifthetraction-controlleveris
movedoutoftheNEUTRALpositionwiththeengine
runningandtheoperatorisnotintheseat.
Theenginemustshutoffifthevibratoryplowisengaged
withtheenginerunningandoperatornotintheseat.
Theenginemustshutoffinapproximately1secondif
theoperatorleavestheseatedpositionwiththevibratory
plowengagedand/ordirectionalcontrolleveroutofthe
Neutralposition.
Theenginemustshutoffiftheoperatorisnotonthe
seatandifthebrakeisnotengaged.
TransportingtheMachine
LoadingtheMachine
Important:Ensurethatthetrailerandrampcan
supportbothyourweightplustheweightofthemachine
withanyattachments.
1.Starttheengine.
2.Movetheattachmentstotransportposition.
3.Securethetrailerhitchtoyourvehicleandputablock
atthefrontandrearofthetrailerwheels.
4.Movethemachineslowlyontothetrailer.
5.Lowertheattachmentsontothetrailerandsetthe
parkingbrake.
6.Shutofftheengineandremovethekey.
7.Putblocksatthefrontandrearofeachtireofthe
machine.
8.Fastenthefronttie-downloopsofthemachinetothe
trailer(Figure21).
1
g018921
Figure21
1.Fronttie-downloop
9.Fastentherearofthemachinetothetrailerusing
chainsandabinder.
Note:Usethereartie-downloop(Figure22)tosecure
themachine.
20
/