Toro Blower and Drive Kit, Z Master Professional 7500-D Series Riding Mower With 60in TURBO FORCE Side Discharge Mower Installation guide

Type
Installation guide
FormNo.3435-403RevA
BlowerandDriveKit
ZMaster
®
Professional7500-DSeriesRidingMowerwith60inor
72inTURBOFORCE
®
SideDischargeMower
ModelNo.78583—SerialNo.400000000andUp
ModelNo.78585—SerialNo.400000000andUp
InstallationInstructions
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemachine.
2
Nopartsrequired
Removetheexistingbeltcover,belt,
andbracket.
3
Pulleyassembly1
Installthepulleyassemblyandbelt(for
machineswithacast-ironspindle).
Pulleyassembly1
Pulley-platemount1
4
Flangenut(3/8inch)
3
Installthepulleyassemblyandbelt(for
machineswithanaluminumspindle).
Belt-coverbracket1
Carriagebolt(1/4x3/4inch)
2
5
Locknut(1/4inch)
2
Installthenewbelt-coverbracket.
Blowerassembly1
Baggerbelt1
Blowerbeltcover1
Spring
1
6
Knob1
Installtheblower,baggerbelt,spring,
andbeltcover.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3435-403*A
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleverstotheNEUTRAL-LOCKposition.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
g037289
Figure1
2
RemovingtheExistingBelt
Cover,Belt,andBracket
NoPartsRequired
Procedure
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Removetherightbeltcover(Figure2).
g027729
Figure2
3.Removetheexistingrightbeltcoverbracket
(Figure3).
g254130
Figure3
1.Rightbeltcoverbracket3.Flangenut
2.Washer
2
4.Storetherightbeltcover,bracket,andhardware
forlateruseifyouremovethebaggerblower
andpulley.
5.Removeandretainthedeckbelt.
3
InstallingthePulley
AssemblyandBelt
ForMachineswithaCast-Iron
Spindle
Partsneededforthisprocedure:
1Pulleyassembly
Procedure
1.Removetheangenutsfromtheexistingmower
deckpulley(Figure4).
g264067
Figure4
1.Flangenut2.Existingmowerdeck
pulley
2.Alignthenewpulleyassemblysothatthe
openingstoverthepulleystuds(Figure5).
g264065
Figure5
1.Newpulleyassembly3.Lockingslots
2.Existingmowerdeck
pulleyandpulleystuds
3.Turnthepulleytolockitintopositionandinstall
theangenuts(Figure6).
4.Afterthenewpulleyassemblyisinposition,
tightentheangenutstosecurenewpulley
assembly.
g264066
Figure6
5.Torquethenutsto28to34N∙m(21to25ft-lb).
6.Installthedeckbelt.
3
4
InstallingthePulley
AssemblyandBelt
ForMachineswithanAluminum
Spindle
Partsneededforthisprocedure:
1Pulleyassembly
1Pulley-platemount
3
Flangenut(3/8inch)
Procedure
1.Removethetopnut,washer,andsheavefrom
thespindle(Figure7).
Note:Notetheorientationofthesheavewhen
youremoveitfromthespindletoensurethat
youinstallitproperlylaterintheprocess.
g302393
Figure7
1.Topnut
3.Sheave
2.Washer
4.Spindle
2.Insertthepulley-platemountstudsintotheholes
inthesheave(Figure8).
g302390
Figure8
1.Sheave
2.Pulley-platemountstuds
3.Looselyinstallthe3nutstothestuds(Figure9).
Leaveaclearanceof5mm(3/16inch)between
thenutandsheave.
g302412
Figure9
1.Nut
2.Stud
4
4.Installthesheaveassemblytothespindleusing
thewasherandtopnut(Figure10).
g302413
Figure10
1.Topnut
3.Sheaveassembly
2.Washer
4.Spindle
5.Torquethetopnutto176to217N∙m(130to
160ft-lb).
Note:Ensurethatthesheavespinsfreely.
6.Alignthenewpulleyassemblysothatthe
openingstoverthenuts(Figure11).
g302411
Figure11
1.Pulleyassembly2.Nuts
7.Turnthepulleytolockitintoposition(Figure12).
Note:Ifthepulleydoesnotturn,loosenthe
nutsmoretoraisethenutsandallowthepulley
tolockintoposition.
g302414
Figure12
1.Pulleyassembly
8.Afterthenewpulleyassemblyisinposition,
tightenthenutstosecurenewpulleyassembly.
Torquethe3nutsto28to34N∙m(21to25ft-lb).
9.Installthedeckbelt.
5
5
InstallingtheNew
Belt-CoverBracket
Partsneededforthisprocedure:
1Belt-coverbracket
2
Carriagebolt(1/4x3/4inch)
2
Locknut(1/4inch)
Procedure
Installthebelt-coverbracketusingthe2carriagebolts
(1/4x3/4inch)and2locknuts(1/4inch)asshown
inFigure13.
g254198
Figure13
1.Belt-coverbracket
3.Locknut(1/4inch)
2.Carriagebolt(1/4x3/4
inch)
6
InstallingtheBlower
Assembly,BaggerBelt,
SpringandBlower-Belt
Cover
Partsneededforthisprocedure:
1Blowerassembly
1Baggerbelt
1Blowerbeltcover
1
Spring
1Knob
Procedure
RefertothebaggerOperator'sManualforthecorrect
proceduretoinstalltheblower,baggerbelt,spring,
andblowerbeltcover.
6
Notes:
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Toro Blower and Drive Kit, Z Master Professional 7500-D Series Riding Mower With 60in TURBO FORCE Side Discharge Mower Installation guide

Type
Installation guide

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