MIMAKI TS55-1800 User manual

MIMAKI ENGINEERING CO., LTD.

https://mimaki.com/

https://japan.mimaki.com/

Service Documents

INSTALLATION PROCEDURE MANUAL

設置手順書

OPT-J0475

10kg Ink supply unit

OPT-J0494

Conversion to 2L Ink unit

D501432-14

1

2

3

4

5

6

7

Contents P. 1

Contents

1. Introduction

1.1 System Specification

1.2 Required Floor Area

2. List of Packaged Items

3. Installation Procedure

3.1 Installation Procedure

3.2 Installation Procedure (2L OPT)

4. Discharge & Washing

4.1 Discharge Procedure

4.2 Washing Procedure

1. はじめに

1.1 システム仕様

1.2 設置スペース

2. 梱包品一覧

3. 設置手順

3.1 取付手順

3.2 取付手順 (2L OPT)

4. 排出 & 洗浄

4.1 排出手順

4.2 洗浄手順

1. P. 1

1

2

3

4

5

6

7

INSTALLATION PROCEDURE MANUAL > Introduction

Rev.

Model

ALL

Issued

2018.08.30

Revised

2019.01.25

Remarks

1.2

1. Introduction

 About this installation manual

This manual is intended for use by service engineers and contains information related to installation of the

10kg Ink supply unit and the Conversion to 2L Ink unit.

Use this manual in conjunction with the other related documents described below when installing the equip-

ment.

 Documents related to the main printer unit

The following documents should be referred to as necessary in addition to this manual.

• Instruction Manual

• Maintenance Parts List

 Information concerning the ink

The “Safety Data Sheet (SDS)” must be handed to the user actually using the printer.

The following safety points must also be explained:

• Operating conditions

• Emergency measures

 Order of option installation

No. Codes Items Manual codes Remarks

1

OPT-J0479 T-bar unit D501436

2

OPT-J0478 Take up unit D501435

3

OPT-J0477 Mini jumbo roll unit D501434

4

OPT-J0480 Electrical box D501437

5

OPT-J0481 Extended heater D501438

6

OPT-J0476 Ink supply attachment unit D501433 *To exchange together

7

OPT-J0475 10kg Ink supply unit D501432 *To exchange together

8

OPT-J0494

Conversion to 2L Ink unit

D501432

*10kg Ink supply unit option

1.1 P. 1

1

2

3

4

5

6

7

1.1 System Specification

Item Specifications Remarks

Operation

environment

Operating temperature range 20C ~ 30C

Relative humidity 35 ~ 65%Rh

Temperature range for which

accuracy is guaranteed

20C ~ 25C

Temperature gradient Not more than ±10C/h

Dust Equivalent to a general office condition

Ink

4 colors M, Bl, Y, K

6 colors M, Bl, Y, K, Lbl, Lm

7 colors M, Bl, Y, K, Lbl, Lm, Lk

8 colors M, Bl, Y, K, Lbl, Lm, Fp, Fy

Supply method Tank 10Kg / Pack 2L Lk, Fp, Fy are 2L

Expiration date 1 year from manufacture date

Storage Temperature 0C ~ 35C

External dimensions (WxDxH) 824 x 1,035 x 383 mm (35 kg)

Packing dimensions (WxDxH) 336 x 1,050 x 506 mm (about 35 kg)

INSTALLATION PROCEDURE MANUAL > Introduction > System Specification

Rev.

Model

ALL

Issued

2018.08.30

Revised

2019.01.25

Remarks

1.2

1.2 P. 1

1

2

3

4

5

6

7

1.2 Required Floor Area

more than 4,900 mm

more than 1,000 mm

more

than

300 mm

more than 1,000 mm

more

than

300 mm

more than 500 mm

more than

3,850 mm

INSTALLATION PROCEDURE MANUAL > Introduction > Required Floor Area

Rev.

Model

ALL

Issued

2018.08.30

Revised

2019.01.25

Remarks

1.2

1

2

3

4

5

6

7

2. P. 1

INSTALLATION PROCEDURE MANUAL > List of Packaged Items

Rev.

Model

ALL

Issued

2018.08.30

Revised

2019.01.25

Remarks

1.2

2. List of Packaged Items

 10kg Ink supply unit

Part

Name

10kg Ink supply unit Part

Name

Tank Bottom Plate Part

Name

Stand BKT

Quantity 1 Quantity 2 Quantity 2

Remarks – Remarks – Remarks M534543

Part

Name

Caster BKT Part

Name

Tank guard Part

Name

Degassing Module Assy.

Quantity 4 Quantity 4 Quantity 1

Remarks – Remarks – Remarks –

Part

Name

F Sealing Rubber 300 Part

Name

Screw Part

Name

Screw

Quantity 9 Quantity 23 Quantity 3

Remarks M700734 Remarks P4*10SMW black Remarks M3*6

㸶

Check

2. P. 2

1

2

3

4

5

6

7

INSTALLATION PROCEDURE MANUAL > List of Packaged Items

Rev.

Model

ALL

Issued

2018.08.30

Revised

2019.01.25

Remarks

2. List of Packaged Items

1.2

 10kg Ink supply unit (Continue)

Part

Name

Plastic Point Part

Name

Degassing module

connecting tube 190

Part

Name

Degassing module

connecting tube 130

Quantity 4 Quantity 7 Quantity 1

Remarks M4*8 Remarks – Remarks –

Part

Name

MBIS label Part

Name

Installation Procedure Manual

Quantity 1 Quantity 1

Remarks – Remarks This book

Check

2. P. 3

1

2

3

4

5

6

7

INSTALLATION PROCEDURE MANUAL > List of Packaged Items

Rev.

Model

ALL

Issued

2018.08.30

Revised

2019.01.25

Remarks

2. List of Packaged Items

1.2

 Conversion to 2L Ink unit

Part

Name

MBIS55 base Assy. Part

Name

Sealware Part

Name

Harness bellows hose

Quantity 1 Quantity 1 Quantity 1

Remarks M022037 Remarks OF-4 Remarks T-HN-10

Part

Name

F Sealing Rubber 300 Part

Name

Screw Part

Name

Installation Procedure Manual

Quantity 2 Quantity 4 Quantity 1

Remarks M700734 Remarks P4*10SMW Remarks This book

Check

1

2

3

4

5

6

7

3. P. 1

INSTALLATION PROCEDURE MANUAL > Installation Procedure

Rev.

Model

ALL

Issued

2018.08.30

Revised

2019.01.25

Remarks

1.2

3. Installation Procedure

 List of Works

 List of necessary tools

 Front View

Description Reference

10kg Ink supply unit

1

Assembly

3.1 (p.1)

2

Connection with Ink supply attachment unit

3.1 (p.3)

3

Connection Setting

3.1 (p.8)

Conversion to 2L Ink unit

1

Removal of 10kg ink supply pipe

3.2 (p.1)

2

Assembly

3.2 (p.3)

3

Connection with 10kg Ink supply unit

3.2 (p.4)

 Always wear gloves during disassembly and reassembly to avoid injury.

 Install the device on a stable place with a sufficient work space around it.

Too ls Remarks

Phillips screw driver

Nipper

Safety Glasses

Gloves

10kg Ink supply unit

Ink supply attachment unit

3.1 P. 1

1

2

3

4

5

6

7

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

1.3

3.1 Installation Procedure

 Assembly

1. Attach the Stand BKT (x2) to the 10kg Ink supply unit.

(P4*10SMW black screw x2) each

2. Temporarily fasten the screws (P4*10SMW black screw x2)

to the Caster BKT (x4).

3. Attach the Caster BKT (x2) to the Tank Bottom Plate.

(P4*10SMW black screw x2) each

Fabricate two sets.

4. Attach the Tank Guard (x2) to the Tank Bottom Plate.

(P4*10SMW black screw x2) each

Fabricate two sets.

 Be sure to wear safety glasses and working gloves during the operation. Depending on the work

condition, there is a risk that ink gets into your eyes, or your hand skin may get rough when you

touch the ink.

Stand BKT

10kg Ink supply unit

 It is easy to work by attaching screws (each

x2) for the twin hole to the 10kg Ink supply unit

beforehand.

Caster BKT

Tank Guard

3.1 P. 2

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

5. Attach the Tank Bottom Plate to the Stand BKT. (M4*8 Plas-

tic Point x2 each)

Attach the other side in the same way.

Tank Bottom Plate

Stand BKT

Side View

10kg Ink supply unit side

becomes lower

 Do not forget to lock the casters during opera-

tion.

 Allocate it so that the 10kg Ink supply unit side

becomes lower.

3.1 P. 3

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

 Connection with Ink supply attachment unit

1. Attach the Degassing module Assy. (P4*10SMW black

screw x3)

2. Install the Ink IO PCB Assy. together with the Ink IO PCB

BKT in the Degassing module Assy. (Screw x2)

3. Connect the connectors to CN3, CN5, CN6, Cn7, CN12 and

CN13 on the Ink IO PCB Assy.

4. Fix the cable with a clamp.

5. Attach the Ink IO PCB bracket cover. (Screw x1)

 Installation of the Ink supply attachment unit refers to [OPT-J0476 Ink supply attachment unit

Installation Procedure Manual (D501433)]

Degassing module Assy.

Temporal fastening

 Fasten temporarily the screws at the right of

backside which will be fastened together in the

STEP7.

Ink IO PCB

BKT

 As for the Ink IO PCB BKT and the Ink IO PCB

Assy., use the ones removed in the procedure

[OPT-J0476 Ink supply attachment unit Instal-

lation Procedure Manual (D501433)].

 It is easy to work by attaching screws (x2) for

the twin hole to Degassing module Assy.

beforehand.

CN6

CN3

CN7

CN13

CN12

CN5

Ink IO PCB

Assy.

Clamp

 As for the CN3 and CN6, connect the cables of

the main unit.

 Remaining cables are to be collected in the Ink

IO PCB BKT and clamped.

Ink IOPCB

bracket cover

 Be careful not to pinch the cables.

3.1 P. 4

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

6. Attach the Hose of 10kg Ink supply unit to the Bottle supply

BKT R of the Ink supply attachment unit.

7. Fastening the terminal of FG Cable 3100 Assy. with the

screws temporarily fastened in the STEP1.

8. Connect the External supply connect cable Assy. with the

External supply relay cable Assy.

9. Fix the cable with a clamp.

10. Insert the Tank adapter (x8) to the Tank.

Approx.

30 mm

Bottle supply BKT R

Hose

 The tip of Hose must protrude 30 mm above

the mounting hole.

FG Cable

3100 Assy.

Degassing module Assy.

Fastening

together

External supply connect

Cable Assy.

External supply relay

Cable Assy.

Clamp

Tank Adapter

Tank

 Connect according to the tag of Tank adapter.

 The layout of Tank is as shown below.

[Top View]

Front side

㻝㻞㻣㻤

㻟㻠㻡㻢

3.1 P. 5

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

11. Connect the tube coming out from the top of the Degassing

module at the right end with the tube of Hose.

12. Connect the Degassing module connecting tube 130 to the

left end Ink valve and the Degassing module.

13. Connect the Degassing module connecting tube 190 (x7) to

the other Ink valves and the Degassing modules (x7).

14. Cut the tip of the tube removed in [Remove MBIS] by about

100 mm and connect it to the bottom of the Degassing mod-

ule.

15. Set the Ink tank 10kg (x8) to the 10Kg Ink supply unit.

Soft tube

Fitting φ3

F Seal Rubber 300

 When connecting the tube, do not forget to

attach the F Sealing Rubber 300 to the Fitting

φ3.

 Facing the step of F Sealing Rubber 300

toward the Fitting φ3 side.

 Only the tube of the Degassing module at the

right end is soft in material.

Degassing module

Degassing module connecting tube 190

Degassing module

connecting tube 130

 Pay attention to tube marker and the piping

number.

 For [Remove MBIS], refer to [OPT-J0476 Ink

supply attachment unit Installation Procedure

Manual (D501433)].

Piping

No.

87654321

Tube

Marker

Light

blue

Purple

Blue

Green

Yellow

Orange

Red

Brown

Ink Tank 10kg

 The layout of Tank is as shown below.

4321

8765

[Top View]

Front side

3.1 P. 6

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

16. Connect the same color tank pipes (if using a single ink tank

for the same color).

(1) Pull the even-numbered tank pipes from the tank caps.

(2) Insert the tank pipes pulled out in (1) into the odd-num-

bered tank caps.

17. Set the Supply pipe (x8) to the Ink Tank 10kg (x8).

8

7

6

5

4

3

2

1

 If the tank pipes are difficult to pull out, apply

03 cleaning solution to the gap between the

pipe and tank cap, then rotate and pull out.

 Take care to ensure the cleaning solution does

not mix with the ink.

 Push with the tip of the tank pipes to pierce the

pipe insertion holes in the cap.

Tank pipe

Pipe insertion hole

Supply pipe

3.1 P. 7

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

18. Adhere the Ink color label to the center of the notch of the

supply FR side plate. (8 places)

19. Attach the 10kg Supply rear cover to the Ink supply attach-

ment unit. (P4*10SMW black screw x4)

20. Attach the Bottle supply ceiling cover. (P4*10SMW black

screw x4)

Side View

Center of notch

ColorNumber

Supply FR side plate

12345678

4C

M M BL BL Y Y K K

6C M M BL BL Y LM K LBL

7C

M M BL LK Y LM K LBL

8C M FP BL FY Y LM K LBL

 The layout of Tank is as shown below.

4321

8765

[Top View]

Front side

10Kg Supply Rear cover

Bottle Supply Ceiling

Bottle Supply Ceiling Cover

Tube

 Pass the tube through the Locking edge sad-

dle on the back of the Bottle supply ceiling

cover.

3.1 P. 8

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

21. Attach the Left side cover. (P4*10SMW screw x5)

22. Attach the Rear cover. (P4*10SMW screw x7)

23. Carry out the Connection Setting.

(1) Select [MENU]-[#Adjust]-[External Supply Unit].

(2) Select [10kg Supply Unit].

[]/[]: Switch

[ENTER]: Confirm (NEXT)

[END]: Return

(3) Reboot the device.

Left side cover

Rear cover

 When using an ink (Lbl / Lm / Fp / Fy / Lk) in

which the 10kg ink tank is not set, install the

Conversion to 2L Ink unit (A 106283).

 Installation of the Conversion to 2 L Ink unit

refers to [3.2 Installation Procedure (2L OPT)] .

#Adjust

External Supply Unit

[ENT]

External supply unit

Connection None

10kg Supply Unit

3.1 P. 9

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure

Rev.

Model

OPT-J0475

Issued

2018.08.30

Revised

2019.08.23

Remarks

3.1 Installation Procedure

1.3

1

2

3

4

5

6

7

24. Set the number of tanks.

(1) Select [MENU] - [#Adjust] - [External Supply Unit] - [Num.

of tanks].

(2) Set [Num. of tanks].

All: Uses two tanks for each color.

Half: Uses only one tank for each color.

[]/[]: Switch

[ENTER]: Confirm (NEXT)

[END]: Return

25. Carry out the Initial ink filling.

 The number of tanks used (one or two tanks)

can be altered for each color.

External Supply Unit

Connection 10kgSupply Unit

Num. of tanks All

 The [Num. of tanks] menu appears only when

the connection setting ([MENU] - [#Adjust] -

[External Supply Unit] - [Connection]) is set to

"10kg Supply Unit".

 For the Initial ink filling, refer to [TS55-1800

Installation Guide (D501426)].

3.2 P. 1

1

2

3

4

5

6

7

INSTALLATION PROCEDURE MANUAL > Installation Procedure > Installation Procedure (2L OPT)

Rev.

Model

OPT-J0494

Issued

2019.01.25

Revised

Remarks

1.2

3.2 Installation Procedure (2L OPT)

 Removal of 10kg ink supply pipe

Remove the supply pipe where 2L Ink is placed.

1. Remove the Supply top plate. (P4*10SMW Screw x4)

2. Remove the 10kg ink supply pipe from the mounting hole of

10kg Ink supply unit.

 Be sure to wear safety glasses and working gloves during the operation. Depending on the work

condition, there is a risk that ink gets into your eyes, or your hand skin may get rough when you

touch the ink.

 When using an ink (Fp / Fy / Lk) in which the 10kg ink tank is not set, install the Conversion to 2L Ink

unit (OPT-J0494).

 The layout of 2L Ink

12345678

7C

M M BL LK Y LM K LBL

8C M FP BL FY Y LM K LBL

4

6

321

75

8

42

6

8

31

75

Front side

[For 7 colors] [For 8 colors]

[Top View] [Top View]

Supply top plate

10kg ink supply

pipe

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