Powerware FE/QFE 500VA User manual

Powerware

®

FERRUPS

FE/QFE UPS

Installation Guide

500 VA–18kVA,50and60Hz

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Powerware

®

FERRUPS

FE/QFE UPS

Installation Guide

500 VA–18kVA,50and60Hz

www.powerware.com

Class A EMC Statements

FCC Part 15

NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to

part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when

the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case

the user will be required to correct the interference at his own expense.

ICES-003

This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment

Regulations ICES-003.

Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada.

For Users in Germany

We hereby certify that the uninterruptible power system (QFE 500 VA, 700 VA, 850 VA, 1.15 kVA, 1.4 kVA, 1.8 kVA,

2.1 kVA, 3.1 kVA, 4.3 kVA, 5.3 kVA, 7 kVA, 10 kVA, 12.5 kVA, and 18 kVA) complies with the RFI suppression

requirements of Vfg. 243/1991 and Vfg. 46/1992. The German Postal Service was notified that the equipment is being

marketed. The German Postal Service has the right to retest the equipment and verify compliance.

Hiermit wird bescheinigt, daß die unterbrechungsfreie Stromversorgung (QFE 500 VA, 700 VA, 850 VA, 1.15 kVA,

1.4 kVA, 1.8 kVA, 2.1 kVA, 3.1 kVA, 4.3 kVA, 5.3 kVA, 7 kVA, 10 kVA, 12.5 kVA, and 18 kVA) in Übereinstimmung mit

den Bestimmungen der Vfg. 243/1991 und Vfg. 46/1992 funkentstört ist. Der Deutschen Bundespost wurde das

Inverkehrbringen dieses Gerätes angezeigt und die Berechtigung zur Überprüfung der Serie auf Einhaltung der

Bestimmung eingeräumt.

Powerware reserves the right to change specifications without prior notice.

Powerware is a registered trademark of Powerware Corporation.

way without the express written approval of Powerware.

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

TABLE OF CONTENTS

1 Introduction 1....................................................

Plug-Receptacle Installation 1.....................................................

Hardwired Installation 1.........................................................

2 Safety Warnings 3................................................

3 Setup 17.........................................................

Dimensions 17.................................................................

Equipment Clearances 19.........................................................

Location Requirements 20.........................................................

Storage and Operating Environment 21................................................

4 Electrical Installation 23............................................

Bypass Switches 24.............................................................

5 External Bypass Switch Installation 29.................................

Installation Wiring Diagrams for External Bypass Switches 34...............................

6 Internal Bypass Switch Installation 45.................................

Installation Wiring Diagrams for Internal Bypass Switches 48................................

7 Battery Cabinet Installation 53.......................................

Before Installing the Batteries 54....................................................

Installing and Connecting the Batteries 56.............................................

Replacing the Batteries 63........................................................

Recycling the Used Battery 64......................................................

8 Phase Check 65...................................................

Table of Contents

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

CHAPTER 1

INTRODUCTION

The Powerware FERRUPS uninterruptible power system (UPS) is

available in plug-receptacle or hardwired models. The plug-receptacle

models have an input plug and receptacles on the rear panel. The

hardwired models have terminal strips that an electrician has to wire to

AC input.

See the following sections for steps on how to use this manual for your

UPS installation.

Plug-Receptacle Installation

Only a few sections in this manual are required for installing

plug-receptacle models:

:

Be sure to read all safety warnings before installing the UPS as stated

in Chapter 2, “Safety Warnings.”

:

Complete Chapter 3, “Setup” for setting up the location of the UPS.

:

If you purchased an external battery cabinet, an electrician must wire

the battery to the UPS as described in Chapter 7, “Battery Cabinet

Installation.”

:

Continue to the startup section in the Powerware FERRUPS FE/QFE

UPS (500 VA–18kVA) User’s Guide.

Hardwired Installation

Most of the sections in this manual are required for the electrician to

install the hardwired models:

:

Be sure to read all safety warnings before installing the UPS as stated

in Chapter 2, “Safety Warnings.”

:

Complete Chapter 3, “Setup” for setting up the location of the UPS.

:

Chapter 4, “Electrical Installation” describes the electrical

requirements for hardwiring the UPS.

:

Continue to either Chapter 5, “External Bypass Switch Installation”

or Chapter 6, “Internal Bypass Switch Installation” depending on the

thetypeofbypassswitchbeinginstalled.

Introduction

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

:

If you purchased an external battery cabinet, see Chapter 7, “Battery

Cabinet Installation” for wiring connections.

:

Complete the phase check as described in Chapter 8, “Phase Check.”

:

Continue to the startup section in the Powerware FERRUPS FE/QFE

UPS (500 VA–18kVA) User’s Guide.

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

CHAPTER 2

SAFETY WARNINGS

Read the following precautions before you install the UPS.

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS. This manual contains important instructions that you

should follow during installation and maintenance of the UPS and batteries. Please

read all instructions before operating the equipment and save this manual for future

reference.

DANGER

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed

by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER

SERVICEABLE PARTS inside the UPS.

WARNING

: This UPS contains its own energy source (batteries). The output receptacles may

carry live voltage even when the UPS is not connected to an AC supply.

: Do not remove or unplug the input cord when the UPS is turned on. This removes

the safety ground from the UPS and the equipment connected to the UPS.

: To reduce the risk of fire or electric shock, install this UPS in a temperature and

humidity controlled, indoor environment, free of conductive contaminants. Ambient

temperature must not exceed 40°C (104°F). Do not operate near water or

excessive humidity (95% max).

: To comply with international standards and wiring regulations, the total equipment

connected to the output of this UPS must not have an earth leakage current

greater than 1.5 milliamperes.

Safety Warnings

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

CAUTION

: Batteries can present a risk of electrical shock or burn from high short-circuit

current. Observe proper precautions. Servicing should be performed by qualified

service personnel knowledgeable of batteries and required precautions. Keep

unauthorized personnel away from batteries.

: Proper disposal of batteries is required. Refer to your local codes for disposal

requirements.

: Never dispose of batteries in a fire. Batteries may explode when exposed to flame.

Sikkerhedsanvisninger

VIGTIGE SIKKERHEDSANVISNINGER

GEM DISSE ANVISNINGER

DENNE BRUGERVEJLEDNING INDEHOLDER VIGTIGE

SIKKERHEDSANVISNINGER

FARE

Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og

vedligeholdelse bør kun udføres af en AUTORISERET SERVICETEKNIKER. Ingen af

UPS’ens indvendige dele kan repareres af brugeren.

ADVARSEL!

: Denne UPS indeholder egen energiforsyning (batterier). Udgangsnetstikkene kan

lede strøm, selv når UPS’en ikke er tilsat en AC-energikilde.

: Netledningen må ikke fjernes og stikket må ikke trækkes ud, mens UPS’en er

tændt. Dette fjerner sikkerhedsjorden fra UPS’en og fra det udstyr, der er sat til.

: Installér denne UPS i et temperatur- og fugtighedskontrolleret indendørsmiljø, frit

for ledende forureningsstoffer for at formindske risikoen for brand og elektrisk

stød. Rumtemperaturen må ikke overstige 40°C. UPS’en bør ikke betjenes nær

vand eller høj fugtighed (maksimalt 95%).

: I overensstemmelse med internationale normer og bestemmelser for el-installation

må det udstyr, der er forbundet til udgangen af denne UPS, tilsammen ikke

overskride en jordafdelingsspænding på mere end 1,5 milliampere.

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

CHAPTER 3

SETUP

This chapter explains the requirements for setting up the UPS:

:

UPS, battery cabinet, and bypass switch dimensions

:

Equipment clearances

:

Location requirements

:

Moving the UPS and batteries

:

Storage and operating environment

Dimensions

Table 1. FERRUPS FE/QFE 500 VA–3.1 kVA Dimensions

Dimensions (See Figure 1)

UPS Model

Height (A) Width (B) Depth (C)

500 VA, 700 VA, and 850 VA 122 (30.5 cm) 102 (25.5 cm) 21.252 (54.0 cm)

1.15 kVA and 1.4 kVA 15.12 (38.5 cm) 15.22 (39.0 cm) 20.22 (51.5 cm)

1.8 kVA, 2.1 kVA, and 3.1 kVA 21.22 (54.0 cm) 15.252 (39.0 cm) 22.92 (58.5 cm)

E

A

B

C

F

D

Figure 1. UPS Dimensions

Setup

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Table 2. FERRUPS FE/QFE 4.3–18 kVA Dimensions

Dimensions (See Figure 1)

UPS Model

Height (D) Width (E) Depth without

Internal Bypass (F)

Depth with Internal

Bypass Switch (F)

4.3 kVA and 5.3 kVA 29.52 (75.0 cm) 15.52 (39.5 cm) 252 (63.5 cm) 332 (84.0 cm)

7 kVA, 10 kVA, 12.5 kVA, and 18 kVA 36.52 (93.0 cm) 192 (48.5 cm) 322 (81.5 cm) 402 (102.0 cm)

Table 3. Battery Cabinet Dimensions

Dimensions (See Figure 2)

Model

Height Width Depth

ASY-0468 12.252 (31.5 cm) 15.752 (40.0 cm) 28.52 (72.5 cm)

ASY-0386 372 (94.0 cm) 192 (48.5 cm) 322 (81.5 cm)

ASY-0387 492 (124.5 cm) 152 (38.5 cm) 322 (81.5 cm)

ASY-0385 and ASY-0685 512 (129.5 cm) 302 (76.5 cm) 322 (81.5 cm)

Figure 2. Battery Cabinet Dimensions

Table 4. Bypass Switch Dimensions

Dimensions (See Figure 3)

Model

A B C D E

BPE-01 122 (30.5 cm) 62 (15.2 cm) 132 (33.0 cm) 102 (25.4 cm) 32 (7.6 cm)

BPE-02 162 (40.6 cm) 82 (20.3 cm) 172 (43.2 cm) 122 (30.5 cm) 72 (17.8 cm)

BPE-04 and BPE-05 172 (43.2 cm) 122 (30.5 cm) 182 (45.7 cm) 162 (40.6 cm) 92 (22.9 cm)

Setup

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

DD

A

B

BPE-01 BPE-02, 04, and 05

C

E

A

B

C

E

Figure 3. Bypass Switch Dimensions

Equipment Clearances

All cabinet sizes require the following clearances to allow for servicing

and adequate ventilation:

Table 5. Clearances for the UPS and Battery Cabinets

Dimensions (see Figure 4)

Sides (G) Front (H) Top (I) Back (J)

362 (91.5 cm) 362 (91.5 cm) 122 (30.5 cm) 42 (10.0 cm)

NOTE A minimum clearance of 4

2

(10 cm) is required on the sides, front, and back

and 12

2

(30.5 cm) above the UPS for proper ventilation.

NOTE For 4.3–18 kVA models with an internal bypass switch, measure from the back

of the switch.

Setup

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

J

I

G

H

Figure 4. Installation and Service Clearances

Location Requirements

Install the FERRUPS as close as possible to the equipment to be

protected. If the UPS is more than 25 ft (7.6m) from the equipment,

transient noise can reappear in the electrical distribution system. The

UPS should be well ventilated and away from direct sunlight or other

heat source.

The environment can affect the reliability and performance of both the

UPS and the batteries. Verify the storage and operating environmental

requirements on page 21.

If additional FERRUPS system batteries are in a separate external battery

cabinet, the cabinet should be located as close as possible to the

FERRUPS UPS. If the batteries will be further from the unit than the

standard cables allow, contact your service representative or your local

distributor for assistance.

Setup

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

Storage and Operating Environment

Storage Temperature: Store the batteries (in the UPS or external battery

cabinet) at

-20° to +40°C(-4° to +104°F). Batteries will have a longer

shelf life if they are kept below 25°C(77°F). The UPS or external battery

cabinet without batteries may be stored at

-20° to +60°C(-4° to

+140°F).

Ventilation: The air around the UPS must be clean and free of dust,

corrosive chemicals, and other contaminants. The air must be free to

circulate around the UPS and battery cabinet(s).

NOTE Do not place the UPS or batteries in a sealed room or container.

Operating Temperature: The UPS can operate from 0° to +40°C(+32° to

+104°F). Do not operate near water or excessive humidity (95% max).

For full battery life, keep the UPS at an ambient temperature of 25°C

(77°F).

High Altitude Operation: The maximum operating temperature drops 1°C

per 300m (2°F per 1000 ft) above sea level. Maximum elevation is

3000m (10,000 ft).

Setup

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

CHAPTER 4

ELECTRICAL INSTALLATION

NOTE If you have a plug-receptacle unit, continue to “Battery Cabinet Installation” on

page 53 to install optional battery cabinets or to the startup section in the

Powerware

FERRUPS FE/QFE UPS (500 VA–18 kVA) User’s Guide

.

WARNING

Only qualified service personnel (such as a licensed electrician) should perform the

hardwired installation. Risk of electrical shock.

Before installing your UPS, complete the following information:

1. From the ID label on the UPS rear panel:

Model number:

Input voltage:

Output voltage:

2. From the bypass switch label:

Model number:

Internal or External?

Make-Before-Break (MBB) or Break-Before-Make (BBM)?

3. Verify that the UPS input and output voltages are what is

required for your application:

Does the input voltage for the UPS at the AC service panel

match the input voltage in Step 1?

Does the output voltage in Step 1 match the output voltage of

the equipment you are using with the UPS?

NOTE The FERRUPS provides single-phase power only.

4. If you answered NO to either question in Step 3, contact your

service representative or your local distributor for assistance.

Electrical Installation

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

Bypass Switches

Bypass switches are available in two types: external (a separate cabinet

that is wall-mounted) or internal (attached to the back of the UPS). The

bypass switch has three positions as described in Table 6.

Table 6. Bypass Switch Positions

Switch Position Description

LINE Connects the load directly to AC input power and disconnects UPS output.

AC input power is still connected to the UPS input.

OFF Disconnects the load from the UPS output power and AC input power.

UPS Connects the UPS output to the load.

NOTE In all three positions, AC input power is still connected to the input terminals

inside the UPS (once the UPS is installed). Use the AC disconnect switch (located on

the right side of the bypass switch) to disconnect AC input power during maintenance

or service.

Bypass switches may be MBB or BBM.

An MBB switch makes a new connection before it breaks the original

connection. For example, if you turn an MBB switch from UPS to LINE,

the bypass switch connects the load to AC input power before

disconnecting the load from UPS output power.

NOTE MBB switches are not for use with 208 Vac.

A BBM switch breaks the original connection before it makes a new one.

If you turn a BBM switch from UPS to LINE, the switch disconnects the

load from UPS output power before connecting the load to AC input

power.

Electrical Installation

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

Table 7 and Table 8 show the bypass switch models available for the

FERRUPS UPS.

Table 7. External Bypass Switch Specifications

Model

Number

Ratings (UL/CSA)

Continuous

Ratings (TÜV)

Continuous

Weight

BPE-01 30A/300 Vac 30A/300 Vac 8.25 lb/3.7 kg

BPE-02 40A/300 Vac 50A/300 Vac 19.75 lb/9 kg

BPE-04 80A/300 Vac 80A/300 Vac 30 lb/13.6 kg

BPE-05 104A/300 Vac 120A/300 Vac 32.75 lb/14.9 kg

Table 8. Internal Bypass Switch Specifications

Model Number Ratings (UL/CSA) Continuous Ratings (TÜV) Continuous

BPI-02 40A/300 Vac 50A/300 Vac

BPI-03 46A/ 300 Vac 55A/300 Vac

BPI-04 80A/ 300 Vac 80A/300 Vac

BPI-05 104A/300 Vac 120A/300 Vac

Figure 5 shows a UPS with a separate battery cabinet and an external

bypass switch. Continue to Chapter 5, “External Bypass Switch

Installation” on page 29 for electrical connections.

Electrical Installation

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

Connect to (DC)

External Batteries

Building

Service

Panel

Load

Distribution

Panel

External

Bypass Switch

On

AC

Disconnect

Line

Off

Bypass

Switch

UPS

Off

UPS

Figure 5. Typical Hardwired Installation with External Bypass Switch

Electrical Installation

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FERRUPS FE/QFE UPS (500 VA–18 kVA) Installation Guide : Rev A www.powerware.com

Figure 6 shows a UPS with a separate battery cabinet and an internal

bypass switch. Internal bypass switches are available only for FE/QFE

4.3–18 kVA models. Continue to Chapter 6, “Internal Bypass Switch

Installation” on page 45 for electrical connections.

Off

Building

Service

Panel

Load

Distribution

Panel

Connect to (DC)

if there are

External Batteries

Back of UPS

Internal Bypass Switch

AC

Disconnect

Line

Bypass

Switch

UPS

Off

On

Figure 6. Typical Hardwired Installation with Internal Bypass Switch

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