turck RES|REM PROFINET Operating instructions

Brand: turck

Model: RES|REM PROFINET

Type: Operating instructions

Instructions for Use

REM…|RES…

PROFINET Encoder

Contents

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 2

Contents

1 About these instructions ...................................................................................................................4

1.1 Target groups ...................................................................................................................4

1.2 Explanation of symbols ..................................................................................................4

1.3 Other documents.............................................................................................................4

1.4 Feedback about these instructions ..............................................................................4

2 Notes on the product .........................................................................................................................5

2.1 Product identification .....................................................................................................5

2.2 Scope of delivery..............................................................................................................5

2.3 Turck service .....................................................................................................................5

3 For Your Safety ....................................................................................................................................6

3.1 Intended use .....................................................................................................................6

3.2 Obvious misuse ................................................................................................................6

3.3 General safety notes........................................................................................................6

4 Product Description............................................................................................................................7

4.1 Device overview...............................................................................................................7

4.1.1 Display elements ..............................................................................................................................7

4.1.2 Connection overview......................................................................................................................8

4.2 Operating principle .........................................................................................................8

4.3 Functions and operating modes...................................................................................9

4.3.1 Output function................................................................................................................................9

4.3.2 Optional PROFINET features...................................................................................................... 10

4.4 Technical accessories ................................................................................................... 11

5 Installing ............................................................................................................................................ 12

5.1 Installing the solid shaft encoder .............................................................................. 13

5.2 Installing the hollow shaft encoder........................................................................... 14

6 Connection ........................................................................................................................................ 15

6.1 Wiring diagrams............................................................................................................ 15

7 Commissioning................................................................................................................................. 16

7.1 Connecting the device to a PROFINET master using the TIA Portal.................... 16

7.1.1 Installing a GSDML file................................................................................................................. 17

7.1.2 Connecting the device with the controller.......................................................................... 18

7.1.3 Assigning the PROFINET device name................................................................................... 19

7.1.4 Set the IP address in the TIA Portal ......................................................................................... 19

7.1.5 Connecting the device online with the controller ............................................................ 20

7.1.6 Setting module parameters....................................................................................................... 20

7.1.7 PROFINET mapping ...................................................................................................................... 20

7.2 Integrating the encoder as a technology object .................................................... 21

8 Operation........................................................................................................................................... 25

8.1 LED display..................................................................................................................... 25

9 Setting................................................................................................................................................ 27

9.1 Configuration parameters........................................................................................... 27

9.1.1 General module parameters ..................................................................................................... 27

9.1.2 I&M data............................................................................................................................................ 29

9.1.3 Acyclic data transmission........................................................................................................... 30

Contents

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 3

9.2 Telegrams....................................................................................................................... 31

9.2.1 Available submodules/telegrams............................................................................................ 31

9.2.2 Submodule — StdTel81 (encoder profile V4.1).................................................................. 31

9.2.3 Submodule — StdTel81 (encoder profile V4.2).................................................................. 32

9.2.4 Submodule — StdTel82 (encoder profile V4.2).................................................................. 32

9.2.5 Submodule — StdTel83 (encoder profile V4.2).................................................................. 33

9.2.6 Submodule — StdTel84 (encoder profile V4.2).................................................................. 33

9.2.7 Submodule — StdTel86 (encoder profile V4.2).................................................................. 34

9.2.8 Submodule — StdTel88 (encoder profile V4.2).................................................................. 34

9.2.9 Telegram data................................................................................................................................. 35

10 Troubleshooting............................................................................................................................... 40

11 Maintenance ..................................................................................................................................... 41

12 Repair ................................................................................................................................................. 41

12.1 Returning devices ......................................................................................................... 41

13 Disposal.............................................................................................................................................. 41

14 Technical data................................................................................................................................... 42

15 Turck branches — contact data .................................................................................................... 43

About these instructions

Feedback about these instructions

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 4

1 About these instructions

These instructions describe the setup, functions and use of the product and help you to oper-

ate the product according to its intended purpose. Read these instructions carefully before us-

ing the product. This will prevent the risk of personal injury and damage to property. Keep

these instructions safe during the service life of the product. If the product is passed on, pass on

these instructions as well.

1.1 Target groups

These instructions are aimed at qualified personal and must be carefully read by anyone

mounting, commissioning, operating, maintaining, dismantling or disposing of the device.

1.2 Explanation of symbols

The following symbols are used in these instructions:

DANGER

DANGER indicates a hazardous situation with a high level of risk, which, if not

avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation with a medium level of risk, which, if not

avoided, will result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation with a medium level of risk, which, if not

avoided, will result in moderate or minor injury.

NOTICE

CAUTION indicates a situation which, if not avoided, may cause damage to property.

NOTE

NOTE indicates tips, recommendations and important information about special ac-

tion steps and issues. The notes simplify your work and help you to avoid additional

work.

uMANDATORY ACTION

This symbol denotes actions that the user must carry out.

aRESULT OF ACTION

This symbol denotes the relevant results of an action.

1.3 Other documents

Besides this document, the following material can be found on the Internet at www.turck.com:

nData sheet

nQuick Start Guide

1.4 Feedback about these instructions

We make every effort to ensure that these instructions are as informative and as clear as pos-

sible. If you have any suggestions for improving the design or if some information is missing in

the document, please send your suggestions to [email protected].

Notes on the product

Turck service

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 5

2 Notes on the product

2.1 Product identification

These instructions apply to the following encoders with a PROFINET interface:

nRES-107

nRES-108

nREM-105

nREM-106

nREM-E-105

nREM-E-106

2.2 Scope of delivery

The delivery consists of the following:

nEncoder – sensor

nQuick Start Guide

2.3 Turck service

Turck supports you in your projects – from the initial analysis right through to the commission-

ing of your application. The Turck product database at www.turck.com offers you several soft-

ware tools for programming, configuring or commissioning, as well as data sheets and CAD

files in many export formats.

The contact data for Turck branches is provided at [}43].

For your safety

General safety notes

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 6

3 For Your Safety

The product is designed according to state of the art technology. Residual hazards, however,

still exist. Observe the following safety instructions and warnings in order to prevent danger to

persons and property. Turck accepts no liability for damage caused by failure to observe these

safety instructions.

3.1 Intended use

Encoders with a PROFINET interface are used to measure angular movements. To do this, the

devices record mechanical rotary movements and convert them into digital output signals.

The device must only be used as described in these instructions. Any other use is not in accord-

ance with the intended use. Turck accepts no liability for any resulting damage.

3.2 Obvious misuse

nThe devices are not safety components and must not be used for personal or property pro-

tection.

nAny use that exceeds the maximum permissible mechanical speed (see technical data) is

deemed to be not in accordance with the intended purpose.

3.3 General safety notes

nThe device meets the EMC requirements for the industrial areas. When used in residential

areas, take measures to prevent radio frequency interference.

nThe device must only be fitted, installed, operated, parameterized and maintained by trained

and qualified personnel.

nOnly use the device in compliance with the applicable national and international regula-

tions, standards and laws.

nIf safe operation is no longer guaranteed: Take the device out of operation and ensure that it

cannot be switched on again accidentally.

Product description

Device overview

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 7

4 Product Description

The encoders in the REM… and RES… product series with PROFINET interface are available as

solid shaft or hollow shaft versions. The devices are available in two sizes: 58 and 63mm (hol-

low shaft) and 58 and 63.5mm (solid shaft).

The PROFINET encoders supply the current angle position in digital form using process data ob-

jects (PDO).

4.1 Device overview

Fig.1: Hollow shaft Fig.2: Solid shaft

4.1.1 Display elements

The device has five LED displays.

Product description

Operating principle

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 8

4.1.2 Connection overview

The device has two 4-pin M12×1 connections (D-coded) for Ethernet and one 4-pin M12×1

connection (A-coded) for power supply.

2 LEDs

LEDs

Fig.3: Overview of connections

Position Connection

1 Ethernet 1 (M12×1, D-coded)

2 Ethernet 2 (M12×1, D-coded)

3 Power supply (M12×1, A-coded)

4.2 Operating principle

Encoders detect rotational movements, such as the angle velocity of a shaft. Encoders convert

the rotational movements into electrical signals. The devices pass on the electrical signals to a

higher-level controller for evaluation. Encoders are designed as absolute and incremental en-

coders with hollow or solid shafts.

Absolute encoders also supply the angle value after a startup if the value has changed when

deactivated. Incremental encoders only detect position changes when active by counting peri-

odic patterns. This normally involves the optical scanning of a rotating disk.

Product description

Functions and operating modes

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 9

4.3 Functions and operating modes

4.3.1 Output function

The device has a PROFINET interface that complies with the following standards:

nRT_CLASS_1

nRT_CLASS_2 (RT)

nRT_CLASS_3 (IRT)

nDCP

nRTA

nLLDP

nSNMP

nMIB-II

nLLDP-MIB

nPTCP

nMRP

nFSU

nConformance class C

nApplication class 6

nEncoder class 4

nNet load class III

nI&M 0…3

nMin. device interval = 250µs

nIsochronous mode

nEncoder profile V4.2

nPROFIdrive profile V4.2

nBasic web server — firmware update

Various device functions can be set and parameterized by using the control software (see "Set-

ting" section). All measured values and parameters can be accessed via the object directory.

Product description

Functions and operating modes

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 10

4.3.2 Optional PROFINET features

The following overview provides information about the features implemented in the device.

Refer to the description on the following pages for the details of the implementation.

Feature Description

Network Redundancy with Me-

dia Redundancy Protocol (MRP)

Media redundancy protocol provides network ring redund-

ancy for real-time PROFINET I/O networks

System Redundancy Enables a primary and backup controller for redundant ap-

plications with PROFINET

Supervisor Access Allows an I/O supervisor to take over an I/O device for the

purpose of verifying inputs, outputs and device functionality

Extended Device Information

(Identification and Maintenance

Records 1–3)

Extended Device Identification (Location Designation, Install-

ation date, etc.)

Simple Network Management

Protocol (SNMP)

Allows you to read out simple network management proto-

cols and topology information

Simple Device Replacement Allows a controller to automatically name a replaced I/O

device in the event of device failure and replacement

Fast Startup (FSU) Fast startup of the device after powercycling for specific ap-

plications (e.g. tool changer)

Isochronous Real Time (IRT) Isochronous real time allows synchronous communication

with bandwidth reservation and scheduling up to 250μs

with < 1μs jitter for motion control applications

Application and Device Profiles Specific application/device profiles for different applications

(e.g. safety, energy, drives) or device data sets for specific

device types (e.g. encoders)

Manufacturer-Specific Alarms Manufacturer-specific PROFINET diagnostic alarms (e.g. re-

dundant power supply error, manufacturer-specific error

code)

Product description

Technical accessories

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 11

4.4 Technical accessories

Dimension drawing Type ID Description

55.6 [2.19]

M12 x 1 Ø 16.5 [0.65]

Ø 15

[0.59]

55.6 [2.19]

M12 x 1Ø 16.5 [0.65]

Ø 15

[0.59]

RSSD-

RSSD-4422-

6635150 Cable for Industrial Ethernet, M12

male connector, D-coded, straight

to M12 male connector, D-coded,

straight, cable length: 2m, jacket

material: PUR, green; other cable

lengths and versions available, see

www.turck.com

38.5 [1.52]

M12 × 1

Ø 15

[0.59]

39.7

[1.56]

38.5 [1.52]

M12 × 1

Ø 15

[0.59]

39.7

[1.56]

WSSD-

WSSD-4422-

6635188 Cable for Industrial Ethernet, M12

male connector, D-coded, angled

to M12 male connector, D-coded,

angled, cable length: 2m, jacket

material: PUR, green; other cable

lengths and versions available, see

www.turck.com

55.6 [2.19]

M12 x 1 Ø 16.5 [0.65]

Ø 15

[0.59]

41.6 [1.64]

Ø 12.2

[0.48]

RSSD-

RJ45S-4422-

6635170 Cable for Industrial Ethernet, M12

male connector, D-coded, straight

to RJ45 male connector, straight,

cable length: 2m, jacket material:

PUR, green; other cable lengths

and versions available, see

www.turck.com

11.5

ø 15

M12 x 1

RKC4.4T-2/

TXL

6625503 Connection cable, M12 female

connector, straight, 4-pin, cable

length: 2m, jacket material: PUR,

black; cULus approval; other cable

lengths and versions available, see

www.turck.com

26.5

M12 x 1

ø 15

WKC4.4T-2/

TXL

6625515 Connection cable, M12 female

connector, angled, 4-pin, cable

length: 2m, jacket material: PUR,

black; cULus approval; other cable

lengths and versions available, see

www.turck.com

Installing

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 12

5 Installing

NOTICE

Incorrect mounting

Risk of damage to the sensor

Do not modify or disassemble the encoder.

Do not make adjustments to the shaft after mounting.

Do not use a hammer to align the device.

Avoid impact loads.

Load the encoder shaft only within the permissible values (see technical data).

Do not rigidly connect the rotary encoder to shafts and flanges at the same time.

Use the coupling between the drive shaft and the encoder shaft or the hollow

shaft encoder flange.

Fig.4: Mounting view — do not open Fig.5: Mounting view — do not make

adjustments after mounting

Fig.6: Mounting view — do not

use a hammer to align the device

Fig.7: Mounting view — do not rigidly connect

the device to shafts and flanges at the same

time

Installing

Installing the solid shaft encoder

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 13

5.1 Installing the solid shaft encoder

Check shaft for displacement.

Refer to the technical data for the coupling for the maximum axial displacement, radial

displacement, and angular displacement values.

Fig.8: Axial displacement Fig.9: Radial displacement

Fig.10: Angular displacement

During mounting, protect the coupling against excessive bending and damage.

Align the coupling on the shaft.

Secure the coupling on the device using tensioning screws or clamping screws. For the

maximum tightening torque, refer to the data sheet of the screws used.

Installing

Installing the hollow shaft encoder

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 14

5.2 Installing the hollow shaft encoder

Slide the encoder onto the shaft.

Fig.11: Sliding the encoder onto the shaft

Screw the female connector to the drive flange.

Fig.12: Screwing the female connector to the drive flange

Tighten the clamping hub by hand.

Fig.13: Tightening the clamping hub

Connection

Wiring diagrams

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 15

6 Connection

The encoder has two 4-pin M12×1 connections (D-coded) for Ethernet and one 4-pin M12×1

connection (A-coded) for power supply.

NOTE

Both Ethernet ports come with a plastic cover. If only one of the two ports is being

used, the cover must be tightened to 1Nm to ensure IP protection.

Turck recommends the following cable lengths:

nBetween two field devices: max. 100m

nThe maximum distance can be extended by coupled switches.

Follow the operating instructions for the connection cable used.

Disconnect the encoder from the connection cable only when the encoder is de-ener-

gized.

Connect the shielding (if present) to the encoder housing.

The encoder and processor must always be switched on and off simultaneously.

Observe the operating voltage and maximum permissible output current (see technical

data).

EMC-compliant installation

Use shielded connection cables as control cables.

For symmetrical transmission (e.g. via RS422): Use twisted pair cables.

Connect protective earth to the rotary encoder and the evaluation unit (low impedance).

Route the connection cables separately from cables with high noise levels.

Do not connect devices with high noise levels to the encoder's power supply (e.g. fre-

quency converters, solenoid valves, or contactors), or ensure that suitable voltage filter-

ing is in place.

6.1 Wiring diagrams

–

n.c.

Fig.14: Wiring diagram for power supply

TD+

RD-

TD-

RD+

Fig.15: Wiring diagram for Ethernet

Commissioning

Connecting the device to a PROFINET master using the TIA Portal

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 16

7 Commissioning

Once the cables and the supply voltage are connected, the device automatically goes into op-

eration.

7.1 Connecting the device to a PROFINET master using the TIA Portal

The following example describes the connection of the device to a Siemens controller in

PROFINET with the SIMATIC STEP7 Professional V15 programming software (TIA Portal).

Hardware used

This example uses the following hardware components:

nSiemens S7-1500 controller

nPROFINET encoder

Software used

This example uses the following software:

nSIMATIC STEP7 Professional V15 (TIA Portal)

nGSDML file for PROFINET encoder (download free of charge from www.turck.com)

Requirements

nThe programming software has been opened.

nA new project has been created.

nThe controller has been added to the project.

Commissioning

Connecting the device to a PROFINET master using the TIA Portal

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 17

7.1.1 Installing a GSDML file

The GSDML file is available free of charge for download from www.turck.com.

Include a GSDML file: Click Options Ò Manage device description files (GSD).

Fig.16: Manage device description files (GSD)

Commissioning

Connecting the device to a PROFINET master using the TIA Portal

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 18

Install a GSDML file: Enter the memory location of the GSDML file and click Install.

aThe device is entered in the hardware catalog of the programming software.

Fig.17: Select a GSDML file

7.1.2 Connecting the device with the controller

Select the PROFINET encoder from the hardware catalog and drag it to the hardware win-

dow.

Connect the device with the controller in the hardware window.

Fig.18: Connecting the device with the controller

Commissioning

Connecting the device to a PROFINET master using the TIA Portal

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 19

7.1.3 Assigning the PROFINET device name

Select Online accesses Ò Online & diagnostics.

Select Functions Ò Assign PROFINET device name.

Assign the required PROFINET device name.

Fig.19: Assigning the PROFINET device name

7.1.4 Set the IP address in the TIA Portal

Select Device View Ò Properties tab Ò Ethernet addresses.

Assign the required IP address.

Fig.20: Assigning the IP address

Commissioning

Connecting the device to a PROFINET master using the TIA Portal

Hans Turck GmbH & Co. KG | T +49 208 4952-0 | [email protected] | www.turck.com V01.00 | 2023/06 | 20

7.1.5 Connecting the device online with the controller

Start online mode (connect online).

Fig.21: Online mode

aThe device was successfully connected to the controller.

7.1.6 Setting module parameters

Select Device view Ò Device overview.

Select the module to be set.

Click Properties Ò General Ò Module parameters.

Set the station parameters.

Fig.22: Setting module parameters

7.1.7 PROFINET mapping

The PROFINET mapping is the same as the data mapping described in the “Settings” chapter.

Page is loading ...

turck RES|REM PROFINET Operating instructions

turck RES|REM PROFINET Operating instructions

turck RES|REM PROFINET Operating instructions

Related papers

Other documents