Toro 323 Compact Tool Carrier User manual

Brand: Toro

Model: 323 Compact Tool Carrier

Type: User manual

This manual is also suitable for

Dingo 323

FormNo.3421-856RevA

323CompactToolCarrier

ModelNo.22318—SerialNo.402000000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3421-856*A

ThisproductcomplieswithallrelevantEuropean

directiveswhenCEKit22366hasbeeninstalled;

fordetails,pleaseseetheseparateproductspecic

DeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

Introduction

Thismachineisacompacttoolcarrierintendedfor

useinvariousearthandmaterialsmovingactivitiesfor

landscapingandconstructionwork.Itisdesignedto

operateawidevarietyofattachments,eachofwhich

performsaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.com

forproductsafetyandoperationtrainingmaterials,

accessoryinformation,helpndingadealer,orto

registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g237186

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................8

InstallingtheSpeed-SelectorLever....................8

CheckingtheFluidLevelsandTire

Pressure.........................................................8

ChargingtheBattery...........................................8

ProductOverview.....................................................9

Controls.............................................................9

Specications...................................................11

Attachments/Accessories..................................11

BeforeOperation..................................................11

BeforeOperationSafety....................................11

AddingFuel......................................................12

PerformingDailyMaintenance..........................12

AdjustingtheThighSupport..............................13

DuringOperation.................................................13

DuringOperationSafety...................................13

StartingtheEngine...........................................14

DrivingtheMachine..........................................14

ShuttingOfftheEngine.....................................15

UsingAttachments...........................................15

AfterOperation....................................................17

AfterOperationSafety......................................17

MovingaNon-FunctioningMachine..................17

TransportingtheMachine.................................17

LiftingtheMachine...........................................19

Maintenance...........................................................20

RecommendedMaintenanceSchedule(s)...........20

Pre-MaintenanceProcedures..............................21

MaintenanceSafety..........................................21

UsingtheCylinderLocks..................................21

AccessingInternalComponents.......................22

Lubrication..........................................................23

GreasingtheMachine.......................................23

EngineMaintenance...........................................24

EngineSafety...................................................24

ServicingtheAirCleaner..................................24

ServicingtheCarbonCanister..........................24

ServicingtheEngineOil....................................25

ServicingtheSparkPlug(s)..............................27

FuelSystemMaintenance...................................28

ChangingtheFuelFilter....................................28

DrainingtheFuelTank(s)..................................28

ElectricalSystemMaintenance...........................29

ElectricalSystemSafety...................................29

ServicingtheBattery.........................................29

DriveSystemMaintenance..................................31

CheckingtheTirePressure...............................31

CheckingtheWheel-LugNuts..........................31

HydraulicSystemMaintenance...........................31

HydraulicSystemSafety...................................31

HydraulicFluidSpecications...........................31

CheckingtheHydraulic-FluidLevel...................32

ReplacingtheHydraulicFilter...........................32

ChangingtheHydraulicFluid............................33

Cleaning..............................................................33

RemovingDebris..............................................33

Storage...................................................................34

StorageSafety..................................................34

Storage.............................................................34

Troubleshooting......................................................35

Schematics.............................................................37

Safety

DANGER

Theremaybeburiedutilitylinesinthework

area.Diggingintothemmaycauseashock

oranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(for

example,intheUS,call811orinAustralia,

call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.Usingthisproductforpurposesother

thanitsintendedusecouldprovedangeroustoyou

andbystanders.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload

closetotheground.Weightdistributionchanges

withattachments.Anemptybucketmakesthe

rearofthemachinetheheavyend,andafull

bucketmakesthefrontofthemachinetheheavy

end.Mostotherattachmentsmakethefrontofthe

machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol(Figure2),which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-6686

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal94-2551

94-2551

1.On3.Off

2.Choke

decal98-4387

98-4387

1.Warning—wearhearingprotection.

decal98-8219

98-8219

1.Fast

3.Slow

2.Throttle

decal104-6108

104-6108

decal108-4723

108-4723

1.Auxiliaryhydraulics

3.Neutral(off)

2.Lockedreverse(detent)

4.Forward

decal108-9716

108-9716

1.Fast

4.Slow

2.Tractiondrive5.Attachmentspeed

3.Slow

6.Fast

decal130-2837

130-2837

1.Warning—donotcarrypassengersontheattachment.

decal133-5619

133-5619

decal108-9732

108-9732

decal136-5776

136-5776

1.ReadtheOperator'sManualformoreinformationonservicingthemachine.

Setup

Installingthe

Speed-SelectorLever

1.Removeanddiscardthenutsecuringthebolt

andlockwashertothespeed-selectorlever.

2.Securethelevertothespeed-selectorvalve

usingthebolt,lockwasher,andnutasillustrated

inFigure3.

g230938

Figure3

1.Speed-selectorlever

3.Nut

2.Speed-selectorvalve

CheckingtheFluidLevels

andTirePressure

Beforestartingtheengineforthersttime,check

theengine-oillevel,hydraulic-uidlevel,andthetire

pressure.Refertothefollowingsectionsformore

information:

•CheckingtheEngine-OilLevel(page25)

•CheckingtheHydraulic-FluidLevel(page32)

•CheckingtheTirePressure(page31)

ChargingtheBattery

Chargeandinstallthebattery;refertoChargingthe

Battery(page30).

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

ProductOverview

g005287

Figure4

1.Mountplate6.Fueltank

11.Counterweight16.Liftpoints

2.Tiltcylinder

7.Liftcylinder

12.Engine17.Handle

3.Auxiliaryhydrauliccouplers8.Towvalve13.Aircleaner

4.Loaderarms9.Wheel14.Thighsupport

5.Hood

10.Operatorplatform15.Controlpanel

Controls

ControlPanel

g005160

Figure5

1.Traction-controllevers6.Throttlelever

2.Attachment-tiltlever

7.Chokelever

3.Loader-armlever8.Keyswitch

4.Auxiliary-hydraulicslever

9.Hourmeter/tachometer

5.Speed-selectorlever

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page14).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

ChokeLever

Beforestartingacoldengine,movethechokelever

forward.Aftertheenginestarts,regulatethechoke

tokeeptheenginerunningsmoothly.Assoonas

possible,movethechokeleverallthewayrearward.

Note:Awarmenginerequireslittleornochoking.

Traction-ControlLevers

•Tomoveforward,movethetraction-controllevers

forward.

•Tomoverearward,movethetraction-controllevers

rearward.

•Toturn,movetheleverlocatedonthesideyou

wanttoturnbacktowardtheNEUTRALposition

whilekeepingtheotherleverengaged.

Note:Thefartheryoumovethetraction-control

leversineitherdirection,thefasterthemachine

movesinthatdirection.

•Tosloworstop,movethetraction-controllevers

totheNEUTRALposition.

Attachment-TiltLever

•Totilttheattachmentforward,slowlypushthe

attachment-tiltleverforward.

•Totilttheattachmentrearward,slowlypullthe

attachment-tiltleverrearward.

Loader-ArmLever

•Tolowertheloaderarms,slowlypushthe

loader-armleverforward.

•Toraisetheloaderarms,slowlypulltheloader-arm

leverrearward.

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,slowlypulltheauxiliary-hydraulicslever

upwardandthenrearward.

•Tooperateahydraulicattachmentinthereverse

direction,slowlypulltheauxiliary-hydraulicslever

upwardandthenpushitforward.Thisisalso

calledtheDETENTpositionbecauseitdoesnot

requireoperatorpresence.

Speed-SelectorLever

•Tosetthetractiondrive,loaderarms,and

attachmenttilttohighspeedandtheauxiliary

hydraulicstolowspeed,movethespeed-selector

levertotheFORWARDposition.

•Tosettheauxiliaryhydraulicstohighspeedand

thetractiondrive,loaderarms,andattachmenttilt

tolowspeed,movethespeed-selectorleverto

theREARWARDposition.

WARNING

Ifyoumovethespeed-selectorleverwhilethe

machineisinmotion,themachinewilleither

stopsuddenlyoracceleratequickly.Ifyou

operatethemachinewiththespeed-selector

leverinanintermediateposition,themachine

willoperateerraticallyandmaybedamaged.

Youcouldlosecontrolofthemachineand

injurebystandersoryourself.

•Donotmovethespeed-selectorleverwhen

themachineisinmotion.

•Donotoperatethemachinewhenthe

speedselectorisinanyintermediate

position(i.e.,anypositionotherthanfully

forwardorfullyrearward).

HourMeter/Tachometer

Whentheengineisoff,thehourmeter/tachometer

displaysthenumberofhoursofoperationloggedon

themachine.Whentheengineisrunning,itdisplays

thespeedoftheengineinrevolutionsperminute

(rpm).

After50hoursandthenevery100hoursthereafter

(i.e.,150,250,350,etc.)thescreendisplaysCHG

OILtoremindyoutochangetheengineoil.

Afterevery100hours,thescreendisplaysSVC

toremindyoutoperformtheothermaintenance

proceduresbasedona100-,200-,or400-hour

schedule.

Note:Theseremindersappear3hourspriortothe

serviceintervaltimeandashatregularintervalsfor

6hours.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

103cm(40.5inches)

Length

152cm(60inches)

Height

125cm(49inches)

Weight(withoutattachmentor

counterweight)

745kg(1,642lb)

Weightofthecounterweight75kg(165lb)

Operatingcapacity—with74.8kg(165

lb)operator,thestandardbucket,and

withoutthecounterweight

227kg(500lb)

Tippingcapacity—with74.8kg(165

lb)operator,thestandardbucket,and

withoutthecounterweight

454kg(1,000lb)

Wheelbase

71cm(28inches)

Dumpheight(withstandardbucket)120cm(47inches)

Reach—fullyraised(withstandard

bucket)

66cm(26inches)

Heighttohingepin(narrowbucketin

standardposition)

168cm(66inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.Toro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageorrequirecertiedtrainingof

theoperator.Theownerisresponsiblefortraining

alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand

feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled

andthatitisagenuineT oroattachment.Readall

theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely

performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas;notethelocationofunmarkedobjectsand

structures,suchasundergroundstoragetanks,

wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif

anyoneentersthearea.

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane

ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl

ether)byvolumeisacceptable.Ethanoland

MTBEarenotthesame.Gasolinewith15%

ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan

10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85

(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/or

enginedamagewhichmaynotbecoveredunder

warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel

stabilizer.

•Donotaddoiltogasoline.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsfuelfreshlongerwhenusedasdirectedby

thefuel-stabilizermanufacturer

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner

tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.T ominimize

thechanceofvarnishdepositsinthefuelsystem,

usefuelstabilizeratalltimes.

FillingtheFuelTank(s)

1.Parkthemachineonalevelsurface,engage

theparkingbrake(ifequipped),andlowerthe

loaderarms.

2.Shutofftheengine,removethekey,andallow

theenginetocool.

3.Cleanaroundthefuel-tankcapandremoveit

(Figure6).

g237020

Figure6

1.Fuel-tankcap

4.Addfueltothetankuntilthelevelis6to13mm

(1/4to1/2inch)belowthebottomoftheller

neck.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank

completelyfull.

5.Installthefuel-tankcapsecurely,turningituntil

itclicks.

6.Wipeupanyspilledfuel.

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedintheMaintenance

(page20).

Important:Checkthehydraulic-uidlevelbefore

startingtheengineforthersttime;referto

CheckingtheHydraulic-FluidLevel(page32).

AdjustingtheThigh

Support

Toadjustthethighsupport(Figure7),loosenthe

knobsandraiseorlowerthesupportpadtothe

desiredheight.Youcanalsoobtainadditional

adjustmentbylooseningthenutsecuringthepad

totheadjustmentplateandmovingtheplateupor

downasneeded.Tightenallfastenerssecurelywhen

nished.

g006054

Figure7

1.Thigh-supportbracket

4.Knobandatwasher

2.Adjustmentplate

5.Carriagebolt

3.Thigh-supportpad

6.Locknutandatwasher

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult

inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability

andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof

themachine,stepofftheplatformandaway

fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour

handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe

engine.Starttheengineonlyfromtheoperator's

position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor

trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike

anobject.Makeanynecessaryrepairsbefore

resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver.

Beawareofobstaclesincloseproximitytoyou.

Failuretomaintainadequatedistancefromtrees,

walls,andotherbarriersmayresultininjuryasthe

machinebacksupduringoperationifyouarenot

attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving

underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin

theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight

distributionchangeswithattachments.Anempty

bucketmakestherearofthemachinetheheavy

end,andafullbucketmakesthefrontofthe

machinetheheavyend.Mostotherattachments

makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin

theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight

downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine

uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.T allgrasscanhide

obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The

machinecouldsuddenlyrolloverifawheelor

trackgoesovertheedgeortheedgecavesin.

Maintainasafedistancebetweenthemachine

andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

StartingtheEngine

1.Standontheplatform(ifequippedonyour

machine).

2.Ensurethattheauxiliaryhydraulicsleverisin

theNEUTRALposition.

3.Movethechokeleverfullyforwardifyouare

startingacoldengine.

Note:Awarmorhotenginemaynotrequire

choking.

4.Movethethrottlelevermidwaybetweenthe

SLOWandFASTpositions.

5.Insertthekeyintothekeyswitchandturnitto

theSTARTposition.Whentheenginesstarts,

releasethekey.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine

failstostart,wait30secondsforthestarter

tocooldownbetweenattempts.Failureto

followtheseinstructionscouldburnoutthe

startermotor.

6.Aftertheenginestarts,graduallymovethe

chokeleverbacktotheOFFposition.Ifthe

enginestallsorhesitates,movethechoke

forwardagainuntiltheenginewarmsup.

7.Movethethrottlelevertothedesiredsetting.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold

(i.e.,whentheairtemperatureisator

belowfreezing)coulddamagethehydraulic

system.Whenstartingtheengineincold

conditions,allowittoruninthemiddle

throttlepositionfor2to5minutesbefore

movingthethrottletotheFASTposition.

Note:Iftheoutdoortemperatureisbelow

freezing,storethemachineinagaragetokeep

itwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontrolstomovethemachine.The

fartheryoumovethetractioncontrolsinanydirection,

thefasterthemachinemovesinthatdirection.

Releasethetractioncontrolstostopthemachine.

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Placethe

throttleleverintheFASTpositionforbestperformance.

Youcan,however,usethethrottlepositiontooperate

atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage

theparkingbrake(ifequipped),andlowerthe

loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin

theNEUTRALposition.

3.Movethethrottlelever3/4ofthewaytothe

FASTposition.

Note:Ifyousetthethrottlelowerthanhalfway

totheFASTposition,theenginemaycontinueto

runfor1secondafterturningthekeytotheOFF

position,preventingaloudafter-rebang.

4.Iftheenginehasbeenworkinghardorishot,let

itidleforaminutebeforeturningthekeyswitch

totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency,youcanshutoff

theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand

removethekey.

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhile

itisunattended.

Alwaysremovethekeyandengagethe

parkingbrakewhenleavingthemachine

unattended.

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe

operatingcharacteristicsofthemachine.The

warrantyofthemachinemaybevoidedifyouuse

themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor

debrisandthatthepinsrotatefreely.Ifthepins

donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith

enoughspacebehindittoaccommodatethe

machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe

attachmentreceiverplate(Figure8).

g003710

Figure8

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe

mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall

thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey

arefullyseatedinthemountplate(Figure9).

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot

fullyalignedwiththeholesintheattachment

receiverplate.Checkthereceiverplateand

cleanitifnecessary.

g003711

Figure9

1.Quick-attachpins

(engagedposition)

3.Engagedposition

2.Disengagedposition

WARNING

Ifyoudonotfullyseatthequick-attach

pinsthroughtheattachmentmountplate,

theattachmentcouldfalloffthemachine,

crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully

seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjury;otherwise,gangrenemay

result.

•Ensurethatallhydraulic-uidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,

andhydraulicuidmaybehot.Ifyoucontact

hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic

couplers.

•Allowthemachinetocoolbeforetouching

hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,

connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward,

backward,andbacktotheNEUTRALpositionto

relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic

connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom

thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe

femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt

upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe

maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling

onthehoses.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem

totheoutside.

5.Iftheattachmentuseshydraulics,movethe

auxiliary-hydraulicsleverforward,backward,

andbacktotheNEUTRALpositiontorelieve

pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe

collarsbackonthehydrauliccouplersand

disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem

contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic

couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and

backthemachineawayfromtheattachment.

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean

upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,

adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

MovingaNon-Functioning

Machine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill

damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Removetheplugcoveringeachtowvalve

(Figure10).

g005288

Figure10

3.Loosenthejamnutoneachtowvalve.

4.Turneachvalvecounterclockwise1turnwitha

hexwrenchtoopenthem.

5.Towthemachineasrequired.

Important:Donotexceed4.8km/h(3mph)

whentowing.

6.Afterrepairingthemachine,closethetowvalves

andtightenthejamnuts.

Important:Donotovertightenthetow

valves.

7.Replacetheplugs.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe

machine.Useafull-widthramp.Ensurethatthetrailer

ortruckhasallthenecessarybrakes,lighting,and

markingasrequiredbylaw.Pleasecarefullyreadall

thesafetyinstructions.Knowingthisinformationcould

helpyouorbystandersavoidinjury.Refertoyour

localordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout

turnsignals,lights,reectivemarkings,ora

slow-moving-vehicleemblemisdangerous

andcanleadtoaccidentscausingpersonal

injury.

Donotdrivethemachineonapublicstreet

orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck

increasesthepossibilityoftip-overandcould

causeseriousinjuryordeath(Figure11).

•Useonlyafull-widthramp;donotuse

individualrampsforeachsideofthe

machine.

•Ensurethatthelengthoframpisatleast4

timesaslongastheheightofthetraileror

truckbedtotheground.Thisensuresthat

rampangledoesnotexceed15degreeson

atground.

g229507

Figure11

1.Full-widthrampinstowed

position

3.H=heightofthetraileror

truckbedtotheground

2.Rampisatleast4times

aslongastheheightof

thetrailerortruckbedto

theground

4.Trailer

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruck

increasesthepossibilityoftip-overandcould

causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga

machineonaramp.

•Loadandunloadthemachinewiththe

heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration

whiledrivingthemachineonarampas

thiscouldcausealossofcontrolora

tip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicle

andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(Figure11).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy

enduptheramp,carryingloadslow(Figure12).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks)

oranon-load-carryingattachment(e.g.,

stumpgrinder),drivethemachineforward

uptheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,backthe

machineuptheramp.

g237904

Figure12

1.Machinewithfull

attachmentor

non-load-carrying

attachment—drivethe

machineforwardupthe

ramp.

2.Machinewithemptyor

noattachment—backthe

machineuptheramp.

6.Lowertheloaderarmsallthewaydown.

7.Shutofftheengine,removethekey,andengage

theparkingbrake.

8.Usethemetaltie-downloopsonthemachine

tosecurelyfastenthemachinetothetraileror

truckwithstraps,chains,cable,orropes(Figure

13).Refertolocalregulationsfortie-down

requirements.

g248267

Figure13

1.Tie-downloops

UnloadingtheMachine

1.Lowertheramp(Figure12).

2.Unloadthemachinefromthetrailerwiththe

heavyenduptheramp,carryingloadslow

(Figure14).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks)

oranon-load-carryingattachment(e.g.,

stumpgrinder),backitdowntheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,driveitforward

downtheramp.

g237905

Figure14

1.Machinewithfull

attachmentor

non-load-carrying

attachment—backthe

machinedowntheramp.

2.Machinewithemptyor

noattachment—drivethe

machineforwarddownthe

ramp.

LiftingtheMachine

Youcanliftthemachineusingthetie-down/liftloops

asliftpoints;refertoFigure13.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst8hours

•Torquethewheel-lugnuts.

•Replacethehydrauliclter.

Aftertherst50hours

•Changetheengineoilandlter.

Beforeeachuseordaily

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheengineoillevel.

•Checkthetirepressure.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

Every25hours

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting

supports,wear,weather,andchemicaldeterioration.

•Checkthehydraulic-uidlevel.

Every100hours

•Changetheengineoil.(Servicemorefrequentlyifconditionsareextremelydusty

orsandy.)

•Checkthebatterycableconnections.

•Torquethewheel-lugnuts.

Every200hours

•Servicetheaircleaner.(Servicemorefrequentlyifconditionsareextremelydusty

orsandy.)

•Replacethecarbon-canisterairlter.(Servicemorefrequentlyifconditionsare

extremelydustyorsandy.)

•Replacethecarbon-canisterpurge-linelter.(Servicemorefrequentlywhenusing

thevibratory-plowattachment.)

•Changetheengineoilandlter.(Servicemorefrequentlyifconditionsareextremely

dustyorsandy.)

•Checkthesparkplug(s).

Every400hours

•Replacethehydrauliclter.

Every500hours

•Replacethesparkplug.

Every1,500hours

•Replaceallmovinghydraulichoses.

Yearly

•Changethefuellter.

•Changethehydraulicuid.

Yearlyorbeforestorage

•Touchupchippedpaint

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously

injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

Important:Ifyoumusttiltthemachinemorethan25degrees,clampofftheventhoseonthetopofthe

fueltanktopreventfuelfromfoulingthecarboncanister.

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Toro 323 Compact Tool Carrier User manual

Brand: Toro

Model: 323 Compact Tool Carrier

Type: User manual

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