Vermont Castings Dauntless FlexBurn Wood Burning Stove Owner's manual

Category
Fireplaces
Type
Owner's manual
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2113-90-586000i
Installation Manual
Installation & Appliance Set-Up
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE: DO NOT DISCARD THIS MANUAL
NOTE
To obtain a French translation of this manual, please
contact your dealer or visit www.vermontcastings.com
Pour obtenir une traduction française de ce manuel, s’il
vous plaît contacter votre revendeur ou visitez www.
vermontcastings.com
If the information in these instructions is not
followed exactly, a re may result causing
property damage, personal injury, or death.
WARNING
!
• Donotstoreorusegasolineorotherammablevapors
and liquids in the vicinity of this or any other appliance.
• Donotoverre-Ifapplianceorchimneyconnector
glows, you are over ring. Over ring will void your
warranty.
Comply with all minimum clearances to combustibles
asspecied.Failuretocomplymaycausehousere.
Installationandserviceofthisapplianceshouldbeperformedby
qualiedpersonnel.Hearth&HomeTechnologiesrecommends
HHTFactoryTrainedorNFIcertiedprofessionals.
HOT SURFACES!
Glass and other surfaces are hot
duringoperationANDcooldown.
Hot glass will cause burns.
WARNING
!
Do not touch glass until it is cooled
NEVERallowchildrentotouchglass
Keep children away
CAREFULLYSUPERVISEchildreninsameroomas
replace.
Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
ammable materials.
Keep clothing, furniture, draperies and other
ammablematerialsaway.
Dauntless FlexBurn®
Catalytic / Non-Catalytic
Wood Stove
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 23-90-586000i
TABLE OF CONTENTS
Safety Alert Key:
DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwill result in death or serious injury.
WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcould result in death or serious injury.
CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,could result in minor or moderate injury.
NOTICE:Indicatespracticeswhichmaycausedamagetotheapplianceortoproperty.
!
1 Product Listing and Important Safety Information
A. ApplianceCertication ............................................. 3
B. BTU&EciencySpecications ............................... 3
C. MobileHomeApproved(USAONLY) ...................... 3
D. GlassSpecications ................................................ 3
E. Non-CombustibleMaterials ..................................... 4
F. Combustible Materials ............................................. 4
G. California ..................................................................4
2 Getting Started
A. DesignandInstallationConsiderations ................... 5
B. FireSafety ............................................................... 5
C. NegativePressure ................................................... 5
D. ToolsAndSuppliesNeeded ..................................... 6
E. InspectApplianceandComponents ........................6
F. InstallChecklist ........................................................7
3 Dimensions and Clearances
A. Appliance Dimensions ............................................. 8
B. HearthProtectionRequirements ............................. 9
C. Clearances to Combustibles .................................... 10
D. FireplaceInstallation ................................................ 11
E. LocatingYourAppliance&Chimney ........................ 12
F. ChimneyTerminationRequirements ........................12
G. ChimneyLocation(2-10-3Rule) .............................. 13
4 Chimney Systems
A. Venting&DraftManagement ...................................14
B. VentingComponents ..............................................15
C. ChimneySystems .................................................... 15
D. InstallingChimneyComponents .............................. 17
5 Appliance Set-Up
A. RemovingUnitFromSkid ........................................ 18
B. Assembly ................................................................. 18
C. SmokeandCODetectors&SafetyTips ..................19
D. ReversibleFlueCollar ............................................. 19
E. OutsideAirInstallation ............................................. 20
6 Mobile Home Installation ......................................... 21
= Contains updated information
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2133-90-586000i
A. Appliance Certication
MODEL: Dauntless FlexBurn®WoodStove
LABORATORY: TestedandListedbyOMNITest
Laboratories,Inc
REPORT NO. 0061WS104E,0061WS104S
TYPE: SolidFuelTypeRoomHeaters
STANDARD(s): ASTME2515,ASTME3053,
UL-1482(R2015),ULC-S627-00,B415.1
Fire Risk.
Hearth & Home Technologies disclaims any
responsibility for, and the warranty will be voided
by, the following actions:
WARNING
!
• Installationanduseofanydamagedappliance.
• Modicationoftheappliance.
• InstallationotherthanasinstructedbyHearth&Home
Technologies.
• Installation and/or use of any component part not
approvedbyHearth&HomeTechnologies.
Operating appliance without fully assembling all
components.
• Operatingappliancewithoutlegsattached(ifsupplied
withit).
• DoNOTOverre-Ifapplianceorchimneyconnector
glows,youareoverring.
Anysuchactionthatmaycausearehazard.
1 1 Product Listing and Important Safety Information
B. BTU & Eciency Specications
TheVermontCastingsDauntlessFlexBurn®
WoodAppliancemeetstheU.S.Environmental
ProtectionAgencyCertiedtocomplywiththe
2020 particulate emission standards using
cord wood.
EPA Report #: 240-19(without catalyst)
246-19(catalytic)
EPA Certied Emissions: 1.1g/hr(withoutcatalyst)
1.2g/hr(catalytic)
*LHV Tested Eciency: 81.6% (withoutcatalyst)
82.6% (catalytic)
**HHV Tested Eciency: 76.9% (withoutcatalyst)
77.9% (catalytic)
***EPA BTU Output:
12,250-49,430
(withoutcatalyst)
14,520-41,940
(catalytic)
****Peak BTU/Hour Output: 45,500
Vent Size: 6Inch(152mm)
Firebox Size: 1.8 cu. ft.
Outside Air Size: 3Inch
Recommended Length: 16Inch
Max. Wood Length: 18Inch
Fuel Orientation: East,West
Fuel SeasonedCordwood
(20%moistureorless)
*Weighted average LHV eciency using Douglas Fir
dimensional lumber and data collected during EPA
emissions test.
**Weighted average HHV eciency using Douglas
Fir dimensional lumber and data collected during EPA
emissions test.
***Ecienciesarebasedontestresultscalculatedusing
B415; these calculated eciencies are then used to
calculateoutputBTU’s.
****ApeakBTUoutoftheappliancecalculatedusingthe
maximumrsthourburnratefromtheHighEPATestand
theBTUcontentofcordwood(8600)timestheeciency.
This wood appliance needs periodic inspection and repair for
properoperation.Itisagainstfederalregulationstooperate
this wood appliance in a manner inconsistent with operating
instructions in this manual.
C. Mobile Home Approved (USA ONLY)
This appliance is approved for mobile home installations
in the USA when not installed in a sleeping room and
when an outside combustion air inlet is installed.
Thestructuralintegrityofthemobilehomeoor,ceiling,
and walls must be maintained.
• Theunitmust beboltedtothe oor.Thiscanbedone
using an appropriate fastener for the application.
The appliance must be properly grounded to the frame
of the mobile home with #8 copper ground wire, and
chimneymustbelistedtoUL103HToralistedUL-1777
fulllengthsix”(152mm)diameterlinermustbeused.
• Mobile Home Brackets must be installed in a mobile
home installation, supplied with stove.
D. Glass Specications
This appliance is equipped with 5mm ceramic glass.
Replaceglassonlywith5mmceramicglass.Pleasecontact
your dealer for replacement glass.
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2143-90-586000i
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Forassistanceoradditionalinformation,consultaqualied
installer, service agency or your dealer.
Hearth & Home Technologies WILL NOT warranty
appliancesthatexhibitevidenceofover-ring.Evidenceof
over-ringincludes,butisnotlimitedto:
Warped Damper
Deteriorated refractory
Deteriorated interior components
E. Non-Combustible Materials
Material which will not ignite and burn, composed of any
combination of the following:
 -Steel   -Plaster
 -Brick   -Iron
 -Concrete  -Tile
 -Glass   -Slate
Materials reported as passing ASTM E 136, Standard
Test Method for Behavior of Metals, in a Vertical Tube
Furnace of 750° C.
F. Combustible Materials
Materialmadeof/orsurfacedwithanyofthefollowing
materials:
 -Wood  -CompressedPaper
 -PlantFibers  -Plastic
 -Plywood/OSB  -SheetRock(drywall)
Anymaterialthatcanigniteandburn:ameproofedornot,
plasteredornon-plastered.
NOTE:Thisinstallationmustconformwithlocalcodes.
Intheabsenceoflocalcodesyoumustcomplywiththe
UL1482-11,UL737-11,(UM)84-HUDandNPFA211in
theU.S.A.andtheULC S627-00andCAN/CSA-B365
Installation Codes in Canada. NOT APPROVED FOR
MOBILE HOME INSTALLATIONS IN CANADA!
NOTE:Hearth&HomeTechnologies,manufacturerofthis
appliance, reserves the right to alter its products, their
specicationsand/orpricewithoutnotice.
!WARNING
This product and the fuels used to operate this product
(wood),andtheproductsofcombustionofsuchfuels,can
expose you to chemicals including carbon black, which
isknowntotheState ofCaliforniatocausecancer,and
carbonmonoxide,whichisknowtotheStateofCalifornia
to cause birth defects or other reproductive harm. For
more information go to: www.P65Warnings.ca.gov
G. California
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 53-90-586000i
A. Design and Installation Considerations
Consideration must be given to:
• Safety
• Convenience
• Tracow
Chimney and chimney connector required
Itisagoodideatoplanyourinstallationonpaper,usingexact
measurementsforclearancesandoor protection,before
actuallybeginningtheinstallation.Ifyouarenotusingan
existing chimney, place the appliance where there will be a
clearpassageforafactory-builtlistedchimneythroughthe
ceiling and roof.
Werecommendthataqualiedbuildinginspectorandyour
insurance company representative review your plans before
and after installation.
Ifthisapplianceisinanareawherechildrenmaybenear
it is recommended that you purchase a decorative barrier
to go in front of the appliance.
Remembertoalwayskeep
children away while it is operating and do not let anyone
operate this appliance unless they are familiar with these
operating instructions.
C. Negative Pressure
Negativepressureresultsfromtheimbalanceofairavailable
fortheappliancetooperateproperly.Itcanbestrongestin
lower levels of the house.
Causes include:
• Exhaustfans(kitchen,bath,etc.)
• Rangehoods
Combustion air requirements for furnaces, water
appliances and other combustion appliances
Clothes dryers
• Locationofreturn-airventstofurnaceorairconditioning
• ImbalancesoftheHVACairhandlingsystem
• Upperlevelairleakssuchas:
- Recessedlighting
- Attichatch
- Ductleaks
B. Fire Safety
To provide reasonable re safety, the following should be
given serious consideration:
1. Install at least one smoke detector on each oor of
your home to ensure your safety. They should be
located away from the heating appliance and close
to the sleeping areas. Follow the smoke detector
manufacturer’s placement and installation instructions,
and be sure to maintain regularly.
2 2 Getting Started
Checkbuildingcodespriortoinstallation.
• InstallationMUSTcomplywithlocal,regional,stateand
national codes and regulations.
• Consult insurance carrier, local building, re ocials
or authorities having jurisdiction about restrictions,
installation inspection, and permits.
CAUTION
!
Asphyxiation Risk
 DONOTCONNECTTHISAPPLIANCETO
ACHIMNEYFLUESERVICINGANOTHER
APPLIANCE.
WARNING
!
 DONOTCONNECTTOANYAIRDISTRIBUTION
DUCTORSYSTEM.
Mayallowuegasestoenterthehouse.
2. AconvenientlylocatedClassAreextinguishertocontend
withsmallresresultingfromburningembers.
3. ACOdetectorshouldbeinstalledintheroomwiththe
appliance.
4. A practiced evacuation plan, consisting of at least two
escape routes.
5. Aplantodealwithachimneyreasfollows:
In the event of a chimney re:
a. Evacuatethehouseimmediately
b. Notifyredepartment.
Notice: Hearth & Home Technologies assumes no
responsibility for the improper performance of the
appliance system caused by:
Inadequatedraftduetoenvironmentalconditions
Down drafts
Tight sealing construction of the structure
Mechanical exhausting devices
• Overdraftingcausedbyexcessivechimneyheights
• Idealperformanceiswithheightofchimneybetween16
feet(4.88m)measuredfromthebaseoftheappliance.
Asphyxiation Risk
Negative pressurecan cause spillage
of combustion fumes, soot and carbon
monoxide.
Appliance needs to draft properly for safety.
WARNING
!
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2163-90-586000i
D. Tools And Supplies Needed
Before beginning the installation be sure the following tools
and building supplies are available:
E. Inspect Appliance and Components
• Removeapplianceandcomponentsfrompackagingand
inspect for damage.
• Reporttoyourdealeranypartsdamagedinshipment.
Read all the instructions before starting the installation.
Follow these instructions carefully during the
installation to ensure maximum safety and benet.
Tominimizetheeectsofnegativeairpressure:
• Install outside air to the stove with the intake facing
prevailing winds during the heating season
• Ensureadequateoutdoorairforall combustion appliances
and exhaust equipment
• Ensurefurnaceandairconditioningreturnventsarenot
located in the immediate vicinity of the appliance
• Avoidinstallingtheapplianceneardoors,walkwaysor
small isolated spaces
• Recessedlightingshouldbea“sealedcan”design
Attic hatches weather stripped or sealed
• Atticmountedductworkandairhandlerjointsandseams
taped or sealed
Basement installations should be avoided
•Reciprocatingsaw •Framingmaterial
• Pliers Hightempcaulkingmaterial
•Hammer •Gloves
• Phillips screwdriver • Framing square
•Flatbladescrewdriver •Electricdrillandbits
•Plumbline •Safetyglasses
•Level •Tapemeasure
• Misc. screws and nails
•1/2-3/4in.length,#6or#8self-drillingscrews
• Installationanduseofanydamagedappliance.
• Modicationoftheappliance.
• InstallationotherthanasinstructedbyHearth&Home
Technologies.
• Installation and/or use of any component part not
approvedbyHearth&HomeTechnologies.
Operating appliance without fully assembling all
components.
• Operatingappliancewithoutlegsattached(ifsupplied
withappliance).
• DoNOTOverre-Ifapplianceorchimneyconnector
glows,youareoverring.
Any such action that may cause a re hazard.
Fire Risk.
Hearth&HomeTechnologiesdisclaimsany
responsibility for, and the warranty will be
voided by, the following actions:
WARNING
!
Fire Risk
Inspectapplianceandcomponentsfor
damage. Damaged parts may impair safe
operation.
• DoNOTinstalldamagedcomponents.
• DoNOTinstallincompletecomponents.
• DoNOTinstallsubstitutecomponents.
Reportdamagedpartstodealer.
WARNING
!
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 73-90-586000i
ATTENTION INSTALLER:
Follow this Standard Work Checklist
Thisstandardworkchecklististobeusedbytheinstallerinconjunctionwith,notinsteadof,theinstructionscontainedinthisinstallationmanual
Customer:
DateInstalled:
Lot/Address:
LocationofAppliance:
Installer:
Dealer/DistributorPhone#:
Serial#:
Model :
WARNING! Risk of Fire or Explosion! Failure to install appliance according to these instructions can lead to a re or explosion.
Appliance Install YES IF NO, WHY?
Veriedclearancetocombustibles.
Appliance is leveled and connector is secured to appliance.
Hearthextensionsize/heightdecided.
OutsideAirInstalled.
Floor protection requirements have been met.
Ifapplianceisconnectedtoamasonrychimney,itshouldbecleanedand
inspectedbyaprofessional.Ifinstalledtoafactorybuiltmetalchimney,
the chimney must be installed according to the manufacturers instructions
and clearances.
Chimney
Chimneycongurationcomplieswithdiagrams.
Chimneyinstalled,lockedandsecuredinplacewithproperclearance.
Chimneymeetsrecommendedheightrequirements(Minimum16Feet).
Roofashinginstalledandsealed.
Terminations installed and sealed.
Clearances
Combustiblematerialsnotinstalledonnon-combustibleareas.
Veriedallclearancesmeetinstallationmanualrequirements.
Mantels and wall projections comply with installation manual requirements.
Protective hearth strips and hearth extensions installed per manual
requirements.
Appliance Setup
Allpackagingandprotectivematerialsremoved.
Firebrick/Refractory,baffleandceramicblanket(ifapplicable)installedcorrectly
All labels have been removed from the door.
Allpackagingmaterialsareremovedfrominside/undertheappliance.
Manual bag and all of its contents are removed from inside/under the
appliance and given to the party responsible for use and operation.
Hearth & Home Technologies recommends the following:
• Photographingtheinstallationandcopyingthischecklistforyourle.
• Thatthischecklistremainvisibleatalltimesontheapplianceuntiltheinstallationiscomplete.
Comments:Furtherdescriptionoftheissues,whoisresponsible(Installer/Builder/OtherTrades,etc.)andcorrectiveactionneeded:
Comments communicated to party responsible by on
(Builder/Gen.Contractor) (Installer) (Date)
F. Install Checklist
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2183-90-586000i
3 3 Dimensions and Clearances
A. Appliance Dimensions NOTE:FlueCollarsizeis6”(152mm)diameter(ID)
Figure 3.1-FrontView
4” / 102 mm
From Glass
Flue Centerline
to glass surface
Door opening
width
24-5/8”
625 mm
17-1/2”
445 mm
16-3/8”
416 mm
18-7/16”
479 mm
23-1/16”
586 mm
25-3/4”
654 mm
25-5/8”
651 mm
25-3/4”
654 mm
13-3/8”
340 mm
27”
686 mm
22-5/8”
575 mm
Figure 3.2 -TopView
4” / 102 mm
From Glass
Flue Centerline
to glass surface
Door opening
width
24-5/8”
625 mm
17-1/2”
445 mm
16-3/8”
416 mm
18-7/16”
479 mm
23-1/16”
586 mm
25-3/4”
654 mm
25-5/8”
651 mm
25-3/4”
654 mm
13-3/8”
340 mm
27”
686 mm
22-5/8”
575 mm
Figure 3.2-SideView-TopVent
4” / 102 mm
From Glass
Flue Centerline
to glass surface
Door opening
width
24-5/8”
625 mm
17-1/2”
445 mm
16-3/8”
416 mm
18-7/16”
479 mm
23-1/16”
586 mm
25-3/4”
654 mm
25-5/8”
651 mm
25-3/4”
654 mm
13-3/8”
340 mm
27”
686 mm
22-5/8”
575 mm
Figure 3.4-SideView-RearVent
4” / 102 mm
From Glass
Flue Centerline
to glass surface
Door opening
width
24-5/8”
625 mm
17-1/2”
445 mm
16-3/8”
416 mm
18-7/16”
479 mm
23-1/16”
586 mm
25-3/4”
654 mm
25-5/8”
651 mm
25-3/4”
654 mm
13-3/8”
340 mm
27”
686 mm
22-5/8”
575 mm
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 93-90-586000i
B. Hearth Protection Requirements
FLOOR PROTECTION: It is necessary to install a Type I
oor protector. (Spark & Ember protection ONLY)
Floorprotectormustbenon-combustiblematerialextending
undertheappliancetoaminimumof16”(406mm)infrontof
glass,and8”(203mm)tobothsidesofthefuelloadingdoor.
Openthedoorandmeasure8”(203mm)fromthesideedge
oftheopeninginthefaceoftheappliance.*Seeexception.
In Canada,similaroorprotectionmustbeprovided18”(457
mm)infrontand8”(203mm)fromthesidesandrearofthe
appliance, Figure 3.8
*EXCEPTION: Non-combustible floor protections must
extendbeneaththeuepipewheninstalledwithhorizontal
ventingandextend2”(51mm)beyondeachside,Figure3.7.
Fire Risk
Hearth pads must be installed exactly as
specied. High temperatures or hot embers
may ignite concealed combustibles.
WARNING
!
35-3/8 in.
minimum
39-3/8 in.
16 in
(FRONT DOOR OPENING)
8
in
USA
Figure 3.5 Figure 3.6
61-3/8 in.
30-1/2 in.
36-5/8 in.
56-3/8 in.
16 in.
(front door opening)
USA
Corner hearth pad dimensions with single wall pipe
1600mm
810mm
931mm
1467mm
457mm
(front door opening)
CANADA
Figure 3.7
457MM
(FRONT DOOR OPENING)
203MM
1114mm
minimum
1254mm
minimum
203MM
Must extend 51mm
beyond each side
of pipe (shaded area)
CANADA
50 in.
22-1/2 in.
36-5/8 in.
48-3/8 in.
16 in.
(front door opening)
USA
Figure 3.8
Corner hearth pad dimensions with double wall pipe
1321MM
605MM
930MM
1265MM
457mm
(front door opening)
CANADA
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2110 3-90-586000i
C. Clearances to Combustibles
Minimum Clearances to Combustible Materials
Note:A,CandFDimensionsaretothecenteroftheuecollar
Installation: Full Vertical
A B C D E F G H*
SingleWallPipe 18” 14” 26-1/2” 14” 15” 19-1/2” 57-1/2” 18”
Double Wall Pipe 16” 12” 24-1/2” 12” 7” 12” 57-1/2” 18”
Installation: 90 Degree Elbow o Top of Appliance through back wall
SingleWallPipe 16” 12” 24-1/2” 12” 15” 19-1/2” 57-1/2” 18”
Installation: Horizontal Through the Wall
SingleWallPipe 10” 26-1/2” 14”
ForFactoryAlcove:6”diameterlistedDoublewallairinsulatedconnectorpipewithUL103HTlistedfactorybuiltClassA
ChimneyorMasonrychimney.MaximumdepthAlcoveshallbenomorethan48”(1219mm)andthereferencedAlcove
clearances.CanadamustcomplywithCAN/ULC-S269M87forthe650°factorybuiltchimney.
*Follow pipe manufacturers clearances as required.
Fire Risk
Comply with all minimum clearances to
combustiblesasspecied.
• Failuretocomplymaycausehousere.
WARNING
!
G
A
Alcove Side View
C
B
A
D
Back wall/Sidewall
C
Alcove Top View
F
E
Corner Installation
Figure 3.9
10”
254 mm
Mantal
12” Max
52-1/2”
1334 mm
26-1/2”
673 mm
Horizontal Through Wall
Top and Side View
G
H*
Appliance to
Ceiling Clearance
Figure 3.10
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2111 3-90-586000i
D. Fireplace Installation
Note: If mantle clearance specications are not listed
or to reduce mantle clearances you can follow NFPA211
regulations to assure safe installation of this product. Please
consult with your local building inspector before attempting
any clearance reductions.
Full Installation
If the unit is completely installed in the rebox (unit face
ush or behind replace front) the minimum clearance to
the mantle is shown in Figure 3.13.
Shallow Install
09/05/19
12”
27-1/2” 12”
Figure 3.12
Shallow Install
09/05/19
12”
20”
Figure 3.13
Disclaimers:
• Extended oor protection may be required for shallow
installs,followoorprotectionrequirements.
Full insertion installation may not allow use of the top
loaddoordependingonthereplaceheight.
Fireplace and Mantel Trim Clearances
Shallow Install Full Install
AMantel Trim 27-1/2"(699mm) 20"(508mm)
BTop Trim 20-1/2"(521mm) 13"(330mm)
CSideTrim 13"(330mm) 13"(330mm)
DSideWall 18-1/2"(470mm) 18-1/2"(470mm)
Note: Maximum Trim Height: 3/4”
Figure 3.11-Maintainclearancestocombustiblecomponentsof
the mantel piece.
Dauntless
Trim Clearances
01/20 tps
CC
AB
D
Side
Wall
Shallow Installation
Iftheunitisnotinstalledcompletelywithinthereplace:
Maximumprojectionofunitoutofthereplaceis12”.The
minimum clearance to a mantle is shown in Figure 3.12.
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 123-90-586000i
F. Chimney Termination Requirements
Follow manufacturers instructions for clearance, securing
ashingandterminatingthechimney,Figures3.15&3.16.
• MusthaveanapprovedandListedcap
Must not be located where it will become plugged by
snow or other material
• Must terminate at least 3 feet (91 cm) above the roof
andatleast2feet(61cm)aboveanyportionoftheroof
within10feet(305cm).
Must be located away from trees or other structures
NOTICE:
Chimney performance may vary.
• Trees, buildings, roof lines and wind conditions aect
performance.
• Chimney height may need adjustment if smoking or
overdraft occurs.
E. Locating Your Appliance & Chimney
Location of the appliance and chimney will aect
performance. As shown in Figure 3.14 the chimney should:
• Installthroughthewarmspaceenclosedbythebuilding
envelope. This helps to produce more draft, especially
duringlightinganddiedownofthere.
Penetrate the highest part of the roof. This minimizes the
aectsofwindturbulenceanddowndrafts.
NOTICE: Locating the appliance in a basement or in a
location of considerable air movement can cause intermittent
smokespillagefromappliance.Donotlocateappliancenear
Frequently open doors
Central heat outlets or returns
• Consider the appliance location in order to avoid oor
and ceiling attic joists and rafters.
Locate termination cap away from trees, adjacent
structures, uneven roof lines and other obstructions.
Yourlocaldealeristheexpertinyourgeographicareaand
canusuallymakesuggestionsordiscoversolutionsthatwill
easilycorrectyourueproblem.
Figure 3.14
Recommended
Location
Marginal
Location
Location
Not
Recommended
Recommended
Location
Location NOT
Recommended
Multi-level Roofs
Windward
Leeward
Outside Air Termination Cap
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2113 3-90-586000i
G. Chimney Location (2-10-3 Rule)
These are safety requirements and are not meant to assure proper ue draft.
Thisapplianceismadewitha6”(152mm)diameterchimneyconnectorastheuecollarontheappliance.
• Changingthediameterofthechimneycanaectdraftandcausepoorperformance.
• Itisnotrecommendedtouseosetsandelbowsataltitudesabove4000feetabovesealevelandorwhenthereareother
factorsthataectuedraft.
3 ft (91 cm)
Minimum
Less than 10 ft (305 cm)
2 ft (61 cm) 3 ft (91 cm)
Minimum
10 ft (305 cm) To Nearest Roofline
2 ft (61 cm)
Pitched Roof
Figure 3.15
10 ft. (305 cm) or more
3 ft. (91 cm) Minimum
Less than 10 ft. (305 cm)
2 ft. (61 cm) Minimum
3 ft. (91 cm) Minimum
Wall or Parapet
Flat Roof
Figure 3.16
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 143-90-586000i
4 4 Chimneys & Venting
A. Venting & Draft Management
A stove is part of a system, which includes the chimney, the
operator, the fuel, and the home. The other parts of the system
willaecthowwell thestoveworks.Whenthere isagood
matchbetweenalltheparts,thesystemworkswell.
Woodstoveorinsertoperationdependsonnatural(unforced)
draft. Natural draft occurs when the exhaust is hotter (and
thereforelighter)thantheoutdoorairatthetopofthechimney.
Thebiggerthetemperaturedierence,thestrongerthedraft.
As the hot gases rise through the chimney they provide suction
or ‘draw’ that pulls air into the stove for combustion. A slow, lazy
rewiththestove’sairinletsfullyopenindicatesaweakdraft.
Abriskre,supportedonlybyairenteringthestovethrough
the normal inlets, indicates a good draft. The stove’s air inlets
are passive; they regulate how much air can enter the stove,
but they don’t move air into it.
Depending on the features of your installation - steel or
masonry chimney, inside or outside the house, matched to the
stove’soutletoroversized-yoursystemmaywarmupquickly,
oritmaytakeawhiletowarmupandoperatewell.Withan
‘airtight’ stove, one which restricts the amount of air getting
intotherebox,thechimneymustkeepthestove’sexhaust
warmallthewaytotheoutdoorsinorderforthestovetowork
well.Somechimneysdothisbetterthanothers.Here’salist
offeaturesandtheireects.
Masonry Chimney
Masonry is a traditional material for chimneys, but it can
perform poorly when it serves an ‘airtight’ stove. Masonry is a
veryeective‘heatsink’-itabsorbsalotofheat.Itcancool
the chimney gases enough to diminish draft. The bigger the
chimney,thelongerittakestowarmup.It’softenverydicultto
warm up an outdoor masonry chimney, especially an oversized
one,andkeepitwarmenoughtomaintainanadequatedraft.
Steel Chimney
Mostfactory-madesteelchimneyshavealayerofinsulation
aroundtheinnerue.Thisinsulationkeepsthechimneywarm.
The insulation is less dense than masonry, so a steel chimney
warmsupmorequicklythanamasonrychimney.Steeldoesn’t
havethegoodlooksofmasonry,butitperformsmuchbetter.
Indoor/Outdoor Location
Becausethechimneymustkeepthesmokewarm,it’sbestto
locate it inside the house. This uses the house as insulation
fortheueandallowssomeheatreleaseintothehome.An
indoorchimneywon’tloseitsheattotheoutdoors,soittakes
lessheatfromthestovetoheatitupandkeepitwarm.
Single Venting
Each‘airtight’stoverequiresitsownue.Ifanairtightstoveis
ventedtoauethatalsoservesanopenreplace,oraleakier
stove, it’s easier for the chimney draft to pull air in through
thosechannelsandperformanceofthestovesuers.Imagine
a vacuum cleaner with a hole in the hose to understand the
eecthere.Insomecasestheotherappliancecanevencause
a negative draft through the stove, and result in a dangerous
draft reversal.
Chimney Height
Thecommonwisdomtellsusthatatalleruedrawsbetter
than a short one. A rule of thumb for minimum height states
thatthetotalsystemheight(fromtheoortheapplianceis
mountedontothetopofthechimney)shouldneverbeless
than 4.6 m (15 ft.). Most normal installations exceed this
height,butinstallationsincottageswithshallow-pitchroofs
maynot.Don’tmake a chimney tallerunlessyoumustin
order to meet the safety rules, or unless there’s some nearby
featurecausingadowndraft.Eventhen,therearedowndraft-
preventing chimney caps available, which are probably the
smarter choice.
Flue Sizing
The inside size of a chimney for an ‘airtight’ stove should
matchthesizeofthestove’sueoutlet.Whenachimney
serves an airtight stove, more is not better; in fact, it can be a
disadvantage.Hotgasesloseheatfasterastheytravelslower
throughachimney;ifweventastovewithasix-inchuecollar
(28squareincharea)intoa10x10"ue,thegasesslowto
one third their original speed. This allows the gases to cool
morerapids,whichweakensdraftstrength.Ifanoversizedue
is also outside the house, the heat it absorbs gets transferred
totheoutdoorairandtheueusuallystayscool.
Itiscommonforamasonryue,especiallyoneservinga
replace,tobeoversizedforthestove.Itcantakequiteawhile
towarmupsuchaue,andtheresultscanbedisappointing.
Thebestsolutiontoanoversizedueisaninsulatedsteel
chimneyliner,thesamediameterasthestoveorinsertsue
outlet;thelinerkeepstheexhaustwarm,andtheresultisa
strongerdraft.Annon-insulatedlinerisasecondchoice-the
linerkeepstheexhaustrestrictedtoitsoriginalsize,butthe
hot gases still must warm up the air around the liner. This
makesthewarm-upprocesstakelonger.
Pipe & Chimney Layout
Everyturntheexhaustmusttakeasittravelstothechimney
top will slow it down. The ideal pipe and chimney layout is to
vent vertically into a completely straight and vertical chimney.
Ifyouarestartingfromscratch,usethislayoutifpossible.
Ifthestovepipemustelbowtoenterachimney,locatethe
thimble about midway between the stove top and the ceiling.
This achieves several goals: it allows the gases to speed up
before they must turn, it leaves some pipe in the room for
heattransfer,anditgivesyoulong-termexibilityforinstalling
adierentstovewithoutrelocatingthethimble.
Thereshouldbenomorethaneightfeetofsingle-wallstove
pipe between the stove and a chimney; longer runs can cool
the exhaust enough to cause draft and creosote problems.
With prefabricated chimney, bring it down to six to eight feet
from the stove. With a masonry chimney, arrange the pipe
so that it turns into the chimney within eight feet of the stove.
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 153-90-586000i
B. Venting Components
Chimney Connector: It is also known as flue pipe or
appliance pipe. The chimney connector joins the appliance
tothechimney.Itmustbea6”(152mm)minimumdiameter
24 gauge mild steel black or 26 gauge blued steel, or an
approvedair-insulateddoublewallventingpipe.
Thimble:Amanufacturedorsite-constructeddeviceinstalled
in combustible walls through which the chimney connector
passes to the chimney. It is intended to keep the walls
from igniting. Site constructed thimbles must meet NFPA
211Standards.Prefabricatedmustbesuitableforusewith
selectedchimneyandmeetUL103TypeHTStandards.Follow
instructions provided by the manufacturer for manufactured
thimbles for masonry chimney and prefabricated chimneys.
Chimney: The chimney can be new or existing, masonry
or prefabricated and must meet the following minimum
requirementsspeciedinSection4B.
C. Chimney Systems
Prefabricated Metal Chimney
Must be minimum 6” (152 mm) diameter (ID) high
temperaturechimneylistedtoUL 103HT(2100 °F)or
ULCS629M.
Must use components required by the manufacturer for
installation.
Must maintain clearances required by the manufacturer
for installation.
• Refertomanufacturersinstructionsforinstallation.
Chimney
Connector
Insulated " T "
Flashing
Listed Termination Cap
Listed Chimney
Storm Collar
Wall Support
Roof Brace (if required)
Thimble
Trim Collar on Inside Wall
Floor
Protection
Figure 4.1-PrefabricatedExteriorChimney
NOTE:InCanadawhenusingafactory-builtchimneyit
must be safety listed, Type UL103 HT (2100 °F) CLASS
“A” or conforming to CAN/ULC-S629M, STANDARD
FOR 650 °C FACTORY-BUILT CHIMNEYS.
Floor
Protector
Chimney
Connector
Ceiling Support
Listed Chimney
Storm Collar
Flashing
Listed
Termination Cap
Figure 4.2 -PrefabricatedInteriorChimney
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2116 3-90-586000i
Thimble
Site constructed for masonry chimney installation:
Components
A minimum length of 12” (305 mm) (longer for thicker
walls) of solid insulated factory-built chimney length
constructed to UL 103 Type HT 6” (152 mm) inside
diameter.Chimneyneedstoextendaminimumof2”(51
mm)fromtheinteriorwallandaminimumof1”(25mm)
from the exterior wall.
Wall spacer, trim collar and wall band to t solid pack
chimney selected.
Minimum8”(203mm)diameterclaylinersection(ifnot
alreadypresentinchimney)andrefractorymortar.
When jurisdiction requires install approved chimney liner
in masonry chimney.
Air Clearances
• Masonry chimney clearance must meet NFPA 211
minimum requirement of 2” (51 mm) to sheet metal
supports and combustibles.
• Minimumof1”(25mm)clearancearoundthechimney
connector.
• Topofwallopeningisaminimumof13-1/2”(343mm)
fromceilingor4-1/2”(114mm)belowminimumclearance
speciedbychimneyconnectormanufacturer.NFPA211
minimumverticalclearanceof18”(457mm)fromchimney
connector and ceiling or minimum recommended by
chimney connector manufacturer, Figure 4.3
Instructions
1. Open inside wall at proper height for the chimney
connector to enter the masonry chimney, Figure 4.3
2. Entryholetomasonrychimneymustbelinedwithan8”
(203mm)minimumdiameterclayliner,or equivalent,
secured with refractory mortar.
3. Construct a 17” x 17” (432 mm x 432 mm) outside
dimension frame from 2 x 2 framing lumber to t into
wallopening.Insideopeningofframeshouldbenoless
than14”x14”(356mmx356mm),Figure4.4.
Attach the wall spacer to the chimney side of the frame.
5. Nailtheframeintothewallopening.Thespacershould
be on the chimney side.
6. Insertthesectionofthesolidinsulatedchimneyintothe
outer wall of the masonry chimney.
7. Tightly secure the length of the solid insulated chimney
with the wall band to the masonry chimney.
8. Insertasectionofchimneyconnectorintothechimney.
Makesureitdoesnotprotrudepasttheedgeoftheclay
chimney liner inside the chimney.
9. Sealtheendofthechimneyconnectortotheclayliner
with refractory mortar.
10.
Installtrimcollararoundthesoldpackchimneysection
.
Figure 4.3
1.5”
1.0”
2.0”
2.0”
1.5”
14.0” ID
17.0” OD
ceiling
Minimum18.0”
NFPA 211
13.5” below ceiling to top
of opening
1.0”
8.0”
1.5 2x2 framing stud
2.0 min air clearance
1.0 min air clearance
4.5
or top of opening is a min.of
4.5” below min.clearance
specified by connector mfg.
Center of Hole
Thimble
C
L
C
L
Wall
Include depth
of hearth pad
Solid Pack Chimney with Metal Supports as a Thimble
Trim Collar
Chimney Section
with 2 inch (51 mm)
Clearance to
Combustibles
Chimney
Connector
Fire Clay Flue Liner
with Airspace
Masonry
Chimney
Wall Band to
Secure Chimney
Section
Wood Studs Used for
Framing - Spaced 2
inch (51 mm) clearance
from Masonry Chimney
Wall Spacer
Figure 4.4
1 inch (35 mm) Air Space
to Chimney Section
Min. Clearance
2 inch (51 mm)
Min. Chimney Clearance to Wall Spacer
and Combustible - 2 inch (51 mm)
Chimney
Flue Liner
Fireclay Liner
or Equivalent
Masonry Chimney
Constructed to NFPA 211
Wall Spacer
Wall Band
Trim Collar
Chimney Section
Chimney
Connector
Figure 4.5
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/21 173-90-586000i
D. Installing Chimney Components
Chimney Connector
Single wall connector or appliance pipe
This must be at least 24 gauge mild steel or 26 gauge blue
steel. The sections must be attached to the appliance and
toeachotherwiththecrimped(male)endpointingtoward
theappliance.Alljoints,includingtheconnectionattheue
collar,shouldbesecuredwith3sheetmetalscrews.Make
sure to follow the minimum clearances to combustibles.
Where passage through the wall, or partition of combustible
construction is desired in Canada, the installation shall
conformtoCAN/CSA-B365.
Factory-built (Double-Wall) listed chimney connector
A listed connector (vented) must be used when installing
this appliance in a mobile home. The listed connectors must
conformtoeachothertoensureapropertandseal.
Fire Risk
InspectionofChimney:
• Chimney must be in good condition.
•MeetsminimumstandardofNFPA211
•Factory-builtchimneymustbe6”(152mm)UL103HT.
WARNING
!
WARNING
!
Asphyxiation Risk
 DONOTCONNECTTHISAPPLIANCETO
ACHIMNEYFLUESERVICINGANOTHER
APPLIANCE.
• DO NOT CONNECT TO ANY AIR DISTRIBUTION
DUCTORSYSTEM.
Mayallowuegasestoenterthehouse.
Improper installation, adjustment, alteration, service
or maintenance can cause injury or property damage.
Refer to the owner’s information manual provided with
this appliance. For assistance or additional information
consultaqualiedinstaller,serviceagencyoryourdealer.
WARNING
!
Flue Gas
Direction
Crimped
End
Toward
Appliance
Secure pipe sections with a
minimum of 3 screws
Figure 4.6 - Chimney Connector (Appliance Pipe)
Fire Risk
Follow Chimney Connector Manufacturers
InstructionsforProperInstallation.
ONLYuseconnector:
WARNING
!
Within the room, between appliance and ceiling or wall.
ConnectorshallNOTpassthrough:
Attic or roof space
Closet or similar concealed space
Floor or ceiling
Maintain minimum clearances to combustibles
Fire Risk
DoNOTpackinsulationorothercombustibles
between spacers.
WARNING
!
• ALWAYSmaintainspeciedclearancesaroundventing
and spacers.
• Installspacersasspecied.
Failuretokeepinsulationorothermaterialawayfromvent
pipemaycausere.
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2118 3-90-586000i
Removetheunitfromtheshippingbracketsbyremoving(2)
1/4-20hexheadboltsfromeachshippingbracket,leaving
bracketsattachedtotheskid,Figure5.1.(Savethe1/4-20
hex head bolts as they will be needed later to install heat
shield.)
NOTE:Whenmovingthestove,liftthestovetotakeweight
othelegswheneverpossible.Draggingorslidingthestove,
especiallyacrossroughsurfacescancausethelegstobreak.
B. Assembly
Set Up Your Stove
Castironstovesareheavy,anditwilltaketwotofourpeople
to move your Dauntless FlexBurn into position.
Wipe the protective coating of oil from the griddle with a clean
dry rag or a paper towel.
Install the handle on
the griddle. Open front
door and push up on
griddle and assemble
the handle, Figure 5.2.
With the handle pointing
45°fromitsnalposition,
tighten the nut as far as
possible with the pliers.
Move the handle to its
nal position while still
holding the nut with the pliers.
Figure 5.3-Attachthebottomheatshield.
Figure 5.2-Attachthegriddlehandle.
Install the Bottom Heat Shield
NOTE: TheBottomHeatShieldisrequiredinmostinstallations.
RefertoFloorProtection,intheDimensionsandClearances
Sectionofthismanualforfurtherdetails.
1. Align the bottom heat shield holes with the four bolts
removedfromtheshippingbrackets
2. Passallfourboltsthroughthelargeendofthekeyholes
and then pulling the shield forward to engage the smaller
endsofthekeyholeslots,Figure5.3.
3. Attach the heat shield sides by passing the slots over the
bolt heads. Tighten the hex head bolts.
CAUTION
!
Overtighteningcanstriptappedthreads.
Figure 5.1-Removeunitfromshippingbrackets.
(4) 1/4-20 Bolts
A. Removing Unit from Skid
5 5 Appliance Set-Up
WARNING
!
The ue collar heat shield must be installed in all
installations.
Adjust the Leg Levelers
Liftthestoveslightlysothereisnoweightonthelegwhile
makingtheadjustment.
Attach the Damper Handle
Usethe1/4"-20x3"screwtoattachthedamperhandleto
the damper stub on the left side.
Assemble the Removable Insert Handle
The wooden removable insert handle opens and closes the
frontdoors.Removeaftereachuse,andstoreitinthehandle
holder behind the left front leg. Assemble the handle by
passingthe3-3/8”screwthroughthewoodenshaftandinto
the bright metal nub, Figure 5.4. Tighten carefully until snug.
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2119 3-90-586000i
Figure 5.4-Assemblethefallawaydoorhandle.
Storing the Handle
Usetheremovablehandletoopenorclosethedoors.After
usingit,removethehandlesoitwillnotgethot.Storethe
handle in the handle holder installed behind the left front
leg, Figure 5.5.
Figure 5.5-Handleholderandheatshieldpositions.
Handle
HandleHolder
C. Smoke and CO Detectors & Safety Tips
Smoke and CO Detectors
The use of smoke and carbon monoxide (CO) detectors
throughout the home is strongly advised, even if not
required by building codes or insurance regulations.
It is a good idea to install a smoke detector in the living
areas and each bedroom. Follow the smoke/CO detector
manufactures placement and installation instructions and
maintain regularly.
You may not, however, wish to install a detector in the
immediate vicinity of the stove. Depending on the sensitivity
oftheunit,thealarmcanbesetowhileyouaretending
thereoremptyingtheashes.Ifyouinstalladetectorinthe
same room, locate it as far away from the stove as possible.
Safety Tips
Convenientlylocatea“ClassA”reextinguishertocontend
with small res. Be sure the re extinguisher works and
is clearly visible.All occupants of the house should know
whereitis,andhowitoperates.Haveheavystovegloves
availablenearthestove. Have specialsafetyaccessories
(e.g.,ChildGuardScreen)availableforuseifsmallchildren
will be in the home.
Fire Risk
• Donotleavethereunattendedwhenthe
door is unlatched.
• Unstablerewoodcouldfalloutoftherebox
creatingarehazardtoyourhome.
WARNING
!
Intheeventofastovepipeorchimneyre….
• Evacuatethehouseimmediately
• Notifytheredepartment
• If the re isn’t too threatening, closing down the stove
tight,(damper,primaryair,alldoors)willhelptosmother
there.
• Inspect your stove, vent pipe and chimney for any
damage caused by the re and correct any damage
before using your stove again.
D. Reverse the Flue Collar (If necessary)
Tools Required: Phillips head screwdriver.
The ue collar is reversible for either a top or rear venting
installation.Theapplianceisshippedwiththeuecollarin
the top vent position.
Converting Collar For Rear Vent Installation
1. Remove(10)#8Tekscrewsfromtheheatshieldcoverand
heatshield.Removeheatshieldandcover,Figure5.6.
2. Remove(2)1/4-20panheadscrewsfromtheuecollar.
Removeuecollar,Figure5.6.
3. Turnuecollartohorizontalposition.Inspectropegasket
locatedontherearcasthousingtoensurealeakfreeseal.
Re-install ue collar, heat shield and heat shield cover,
Figure 5.7.
Note:Thereisaknockoutontherearairjacketthatwillneedto
beremovedpriortoinstallingtheuecollarforittotproperly
to the unit, Figure 5.11.
Figure 5.6
Flue Collar
Top Heat Shield Cover
Heat Shield
Vermont Castings • Dauntless FlexBurn Installation Manual_R7 • 2020 - ___ • 08/2120 3-90-586000i
Figure 5.7
Flue Collar
Rear Heat Shield Cover
Heat Shield
Remove Knockout
E. Outside Air Installation
Asourceofair(oxygen)isnecessaryinorderforcombustion
totakeplace.Whatevercombustionairisconsumedbythe
remustbereplaced.Airisreplacedviaairleakagearound
windowsandunderdoors.Inhomesthathavetightlysealed
doors and windows, an outside air source is needed. An
OutsideAir box is
installed from factory to accommodate
outside air. Anoptionaloutsideairkitisavailable
Items Needed for Installation (not supplied)
Phillips head screw driver
Wire ties
Plastic outside air vent
• 3”FlexorRigidDuct
• 3”OutsideAirTerminationCapwithScreen
• Siliconesealant
Drills and saws necessary for cutting holes through
thewallorooringinyourhome.
1. Removeallmaterialsfrompackingbox.
2. Usinga#2Phillipsscrewdriverattachtheexadapterto
theapplianceusing4screws.Figure5.8&5.9.
3. Floor&RearInstallation:Cuta3”(76mm)holeinoutside
walloroortoaccommodateoutsideairpiping.Use3”
(76mm)aluminummetalexorrigidpipingtodirectly
connectoutsideairtoapplianceintake.Usethesupplied
terminationcapwitharodentscreen.Sealbetweenthe
wall(oroor)andthepipewithsiliconetopreventmoisture
penetration.
Figure 5.8-RearInstallation
Figure 5.9-FloorInstallation
Fire Risk - Asphyxiation Risk
Do not draw outside combustion air from:
• Wall,oororceilingcavity
• Enclosedspacesuchasanatticorgarage
Close proximity to exhaust vents or chimneys
Fumes or odor may result
WARNING
!
Outside air inlet must be located to prevent blockage
fromLeaves,Snoworice,Otherdebris.Blockagemay
cause combustion air starvation.
Fire will not burn properly
 Smokespillageoccurswhen door is openeddueto
air starvation
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Vermont Castings Dauntless FlexBurn Wood Burning Stove Owner's manual

Category
Fireplaces
Type
Owner's manual

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