Toro Elevator Pressure Relief and Console Wire Harness Protection Kit, 2024 Directional Drill Installation guide

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FormNo.3395-893RevA
ElevatorPressureReliefandConsoleWireHarness
ProtectionKit
2024DirectionalDrill
ModelNo.132-4162
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Qty.
Use
Guardplate
1
Bolts(M10)
2
U-nut2
Installthewiringharnessguard.
Valve1
Straighttting
2
Valvebracket1
Bolt(M6)
2
Flangenut2
Installthevalveandbracket.
Largeteetting
1
Smallteetting
1
Longhydraulichose1
Shorthydraulichose
1
Installthettingsandroutethehydraulichoses.
InstallingtheWiringHarness
Guard
1.Movethemachinetoalevelsurface,turnoffthe
machine,andremovethekey.
Note:Swingtheoperatorplatformfull-outforeasier
access;refertothemachineOperator’sManual.
2.Usingtheguardplateasaguide,drillaholeintothe
frame;refertoFigure1.
Note:Becarefulnottodrillintothewiringharness
wires.
Figure1
1.Guardplate3.Bolt(M10)
2.U-nut4.Drilltheholehere.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3395-893*A
3.InstalltheU-nutsontotheguardplateandsecurethe
assemblytothemachineusingthe2bolts(M10)as
showninFigure1.
4.Torquetheboltsto47to57N-m(34to42ft-lb).
InstallingtheReliefValveand
Bracket
1.InstallthestraightttingsandO-ringstothevalveas
showninBoxAofFigure2.
Figure2
2.Securethevalveassemblytothevalvebracketusing
2bolts(M6)and2angenutsasshowninBoxBof
Figure2.
3.Torquetheboltsto972to1198N-cm(86to106in-lb).
4.Removethe2nutsasshowninFigure3.
Figure3
1.Existinghardware;removethesenuts
5.Securethevalveassemblyandbrackettothemachine
usingthe2nutspreviouslyremovedasshowninFigure
4.
Figure4
1.Bolt(existing)3.Nuts(existing)
2.Valveassemblyand
bracket
2
InstallingtheFittingsand
RoutingtheHydraulicHoses
1.Removetheboltssecuringthesidepanelofthe
machineasshowninFigure5.
Figure5
2.Disconnectthehydraulichoseconnectedtothe
90-degreettingonthelowervalve(Figure6).
Figure6
1.Small-teevalve
3.Installthesmall-teettingandO-ringstothe90-degree
ttingandconnectthehydraulichoseasshownin
Figure6.
4.Torquethettingto36to44N-m(27to33ft-lbs).
5.Disconnectthehydraulichoseconnectedtothetee
ttingonthetopofthe9sectionvalveblock(Figure7).
Figure7
1.Large-teevalve
6.Installthelarge-teettingandO-ringstotheexisting
teevalveandconnectthehydraulichoseasshownin
Figure7.
7.Torquethettingto50to63N-m(37to47ft-lbs).
8.Installtheshorthosefromthesmall-teettingtothe
valveandbracketassemblypreviouslyinstalled,as
showninFigure8.
Figure8
1.Valveandbracket
assembly
2.Shorthose
9.Torquethettingonthevalveandbracketassemblyto
20to25N-m(15to19ft-lbs).
10.Torquethettingontheshorthoseto46to56N-m
(34to42ft-lbs).
3
11.Installthelonghosefromthelarge-teettingtothe
valveandbracketassemblypreviouslyinstalled,as
showninFigure9.
Figure9
12.Torquetheupperttingto78to97N-m(58to72
ft-lbs).
13.Torquetheupperttingto20to25N-m(15to19
ft-lbs).
4
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